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Honda WAVE ALPHA, Owner'S Manual

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Honda WAVE ALPHA Owner'S Manual Download Page 51

Maintenance Fundamentals

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This vehicle is equipped with a viscous type air 

cleaner element.

Air blow cleaning or any other cleaning can 

degrade the viscous element performance and 

cause the intake of dust.

Do not perform the maintenance.

Should be serviced by your dealer.

Air Cleaner

20 AFS110MD MCS (MA)-32K71A200.book  Page 47  Wednesday, October 16, 2019  5:41 PM

Summary of Contents for WAVE ALPHA

Page 1: ......

Page 2: ...latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publicatio...

Page 3: ...oduct To ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained i...

Page 4: ...aintaining a vehicle You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the vehicle Safety Messages preceded by a safety a...

Page 5: ...Contents Vehicle Safety P 2 Operation Guide P 12 Maintenance P 32 Troubleshooting P 76 Information P 94 Specifications P 105 Index P 108...

Page 6: ...section contains important information for safe riding of your vehicle Please read this section carefully Safety Guidelines P 3 Safety Precautions P 6 Riding Precautions P 7 Accessories Modifications...

Page 7: ...e sure that you are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved helmet and protective apparel Instruct your passenger o...

Page 8: ...tant to keep your vehicle properly maintained and in safe riding condition Inspect your vehicle before every ride and perform all recommended maintenance Never exceed load limits 2 P 11 and do not mod...

Page 9: ...carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon mon...

Page 10: ...conditions Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or...

Page 11: ...ifting u Sudden braking can reduce the vehicle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more e...

Page 12: ...low speed to help them dry Park on a firm level surface If you must park on a slight incline or loose surface park so that the vehicle cannot move or fall over Make sure that high temperature parts c...

Page 13: ...d may cause the vehicle to fall 4 Turn the ignition switch to the Lock position and remove the key 2 P 21 Follow these guidelines to protect the engine fuel system and catalytic converter Use only unl...

Page 14: ...ke your vehicle illegal to operate on public roads and highways Before deciding to install accessories on your vehicle be certain the modification is safe and legal Do not pull a trailer with or attac...

Page 15: ...load and keep within specified load limits Maximum weight capacity Maximum luggage weight 2 P 105 Tie all luggage securely evenly balanced and close to the centre of the vehicle Do not place objects n...

Page 16: ...18 Indicators P19 Switches P20 Steering Lock P21 Apply throttle gradually Obey the speed limit Start and warm the engine Avoid revving the engine Before pulling away indicate your direction with the t...

Page 17: ...ow traffic that you are pulling over and pull over smoothly Close the throttle and apply the front and rear brakes together u The brakelight will indicate that you have applied the brakes Do your brak...

Page 18: ...0MD Engine oil drain bolt P57 Battery P49 Fuse box P93 Helmet holder P30 Throttle grip P73 Engine oil fill cap dipstick P56 Spark plug P54 Kickstarter P24 Front brake lever P61 Main pipe cover P53 Rea...

Page 19: ...light case P51 Seat P30 Fuel fill cap P28 Helmet holder P30 Document bag P31 Tool P31 Side stand P67 Luggage box P31 Drive chain P68 Crankcase breather P74 Seat lock P30 Centre stand P8 Shift lever P2...

Page 20: ...MCS Engine oil drain bolt P57 Battery P49 Fuse box P93 Helmet holder P30 Throttle grip P73 Engine oil fill cap dipstick P56 Spark plug P54 Kickstarter P24 Front brake fluid reservoir P59 Main pipe cov...

Page 21: ...case P51 Seat P30 Fuel fill cap P28 Helmet holder P30 Document bag P31 Tool P31 Side stand P67 Luggage box P31 Drive chain P68 Crankcase breather P74 Seat lock P30 Centre stand P8 Shift lever P26 Fue...

Page 22: ...Guide Instruments Speedometer Gear range Shows proper speed range for each gear Fuel gauge Needle in the red mark remaining fuel approximately 0 93 litres 0 246 US gal 0 205 Imp gal Odometer Total dis...

Page 23: ...not come on when it should have your dealer check for problems Gear position indicators Indicates 1st to 4th gear position High beam indicator Left turn signal indicator Neutral indicator Comes on wh...

Page 24: ...20 Operation Guide Switches Headlight dimmer switch High beam Low beam Start button Horn button Turn signal switch u Pressing the switch turns the turn signal off...

Page 25: ...the ignition switch to the Lock position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key and turn the ignition switch to the Off position Ignition...

Page 26: ...Operation Guide Fuel Valve The two way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor ON normal position for riding OFF for parking storing or transportation ON O...

Page 27: ...23 continued Operation Guide Starting the Engine Start your engine using the following procedure To restart a warm engine follow the procedure for High Air Temperature c g i e a d f h b e...

Page 28: ...rapid continuous motion a f Immediately after the engine starts push the choke lever down to the halfway position a g Warm up the engine by opening and closing the throttle slightly h About a quarter...

Page 29: ...bottom with a rapid continuous motion Low Air Temperature 10 C 50 F or below a Follow steps 1 6 under Normal Air Temperature a b Warm up the engine by opening and closing the throttle slightly c Cont...

Page 30: ...rotary system When moving the forward 4 step return system is used Change cannot be made from 4th to neutral directly u Always return the throttle grip first before changing gear u Operate lightly wit...

Page 31: ...peed Upshifting at speeds higher than the upper limit speed can cause damage to the engine Downshifting Downshifting at speeds higher than those in the table below may overrev the engine and can cause...

Page 32: ...or higher Tank capacity 3 7 litres 0 98 US gal 0 81 Imp gal Refuelling and Fuel Guidelines P9 Opening the Fuel Fill Cap a Open the seat 2 P 30 b Turn the fuel fill cap counterclockwise until it stops...

Page 33: ...ise u Make sure that the arrow marks on the fuel fill cap and fuel tank is aligned b Close the seat 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handli...

Page 34: ...care not to lock your key in the compartment under the seat Helmet Holders The helmet holders are located under the seat u Use the helmet holders only when parked 3WARNING Riding with a helmet attach...

Page 35: ...o not store any items that are flammable or susceptible to heat damage u Do not store valuables or fragile articles Document Bag The document bag is in the document compartment in the reverse side of...

Page 36: ...Importance of Maintenance P 33 Maintenance Schedule P 34 Maintenance Fundamentals P 37 Tool P 48 Removing Installing Body Components P 49 Battery P 49 Headlight Case P 51 Main Pipe Cover P 53 Spark P...

Page 37: ...n performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your vehicle on...

Page 38: ...all of these requirements Keep an accurate record of maintenance to help ensure that your vehicle is properly maintained Make sure that whomever performs the maintenance completes this record All sch...

Page 39: ...ubricate or replace if necessary Replace Clean Lubricate Pre ride Check 2 P 37 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 6 12 18 24 30 36 1 000 mi 0 6 4 8 12 16 20 24 Fue...

Page 40: ...000 km 1 6 12 18 24 30 36 1 000 mi 0 6 4 8 12 16 20 24 Secondary Air Supply Pair Filter 4 3 years Drive Chain Every 500 km 300 mi 68 Brake Fluid 4 AFS110MCS 2 years 59 Brake Shoes Wear AFS110MD 65 Br...

Page 41: ...or smooth opening and full closing in all steering positions 2 P 73 Engine oil level Add engine oil if necessary Check for leaks 2 P 56 Drive chain Check condition and slack adjust and lubricate if ne...

Page 42: ...need to remove the cap when charging Replacing Parts 3WARNING Installing non Honda parts may make your vehicle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda G...

Page 43: ...in thoroughly using water Electrolyte splashes into your mouth uRinse mouth thoroughly with water and do not swallow Cleaning the Battery Terminals 1 Remove the battery 2 P 49 2 If the terminals are s...

Page 44: ...ircuits on your vehicle If something electrical on your vehicle stops working check for and replace any blown fuses 2 P 93 Inspecting and Replacing Fuses Turn the ignition switch to the Off position t...

Page 45: ...non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 90...

Page 46: ...eration 2 P 68 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven s...

Page 47: ...the chain is dirty After cleaning wipe dry and lubricate with the recommended lubricant Never use petrol or low flash point solvents for cleaning the drive chain A fire or explosion could result Avoid...

Page 48: ...ly inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold Inspec...

Page 49: ...they become visible replace the tyres immediately Wear indicator location mark or TWI 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be se...

Page 50: ...t could fail if installed in a new tyre Do not install a tube inside a tubeless tyre on this vehicle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this vehicle The rim...

Page 51: ...hicle is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenanc...

Page 52: ...tools are stored in the luggage box 2 P 31 You can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit Spark plug wrench Standard Phillips screwdr...

Page 53: ...Off position 1 Open the seat 2 P 30 2 Remove the battery cover by removing the screws 3 Disconnect the negative terminal from the battery 4 Disconnect the positive terminal from the battery 5 Remove t...

Page 54: ...intenance Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight For proper handling of the battery see Maint...

Page 55: ...Pull up the rubber dust covers 2 Loosen the lock nuts by turning clockwise 3 Loosen the rearview mirrors and remove them by turning them clockwise 4 Loosen the mirror adapters by turning counterclockw...

Page 56: ...n Install the parts in the reverse order of removal uTo install the rearview mirrors 1 Install the mirror adapters 2 Install the rearview mirrors by turning counterclockwise until they will no longer...

Page 57: ...Pipe Cover Removal 1 Remove the screws A screws B and screw C 2 Slightly release the tabs from the slots 3 Remove the main pipe cover Installation Install the parts in the reverse order of removal Mai...

Page 58: ...any dirt from around the spark plug base 3 Remove the spark plug using provided spark plug wrench 2 P 48 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling uIf the e...

Page 59: ...ts If installing a new plug tighten it twice to prevent loosening a First tighten the plug NGK 1 4 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug agai...

Page 60: ...Place your vehicle on its centre stand on a firm level surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check tha...

Page 61: ...the oil filler opening uWipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 41 Changing...

Page 62: ...drain the oil uDiscard the oil at an approved recycling centre 6 Install a new sealing washer onto the drain bolt Tighten the drain bolt 7 Fill the crankcase with the recommended oil 2 P 41 106 and i...

Page 63: ...al and that the fluid level is above the L lower level mark If the brake fluid level in the reservoir is below the L lower level mark or the brake lever freeplay becomes excessive inspect the brake pa...

Page 64: ...f the brake pad wear indicators The pads need to be replaced if a brake pad is worn to the indicator Inspect the brake pads from below the brake caliper If necessary have the pads replaced by your dea...

Page 65: ...front brake lever before the starts to take hold Check the brake cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the brake cable with a commercially available c...

Page 66: ...usting the freeplay If proper adjustment cannot be obtained by this method see your dealer 1 Adjust by turning the front brake adjusting nut a half turn at a time 2 Apply the brake several times and c...

Page 67: ...play 1 Place your vehicle on its centre stand on a firm level surface 2 Measure the distance of the rear brake pedal before the starts to take hold Make sure the brake rod brake arm spring and fastene...

Page 68: ...arm pin when adjusting the freeplay If proper adjustment cannot be obtained by this method see your dealer 1 Adjust by turning the rear brake adjusting nut a half turn at a time 2 Apply the brake seve...

Page 69: ...rear brake pedal Make sure the brake rod brake arm spring and fastener are in good condition Inspecting the Brake Shoe Wear The rear brake is equipped with a brake wear indicator The front and rear br...

Page 70: ...laced See your dealer for this service When the brake service is necessary see your dealer Use only Honda Genuine Parts or its equivalent Adjusting the Brakelight Switch Check the operation of the bra...

Page 71: ...the Side Stand 1 Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or...

Page 72: ...ks may be kinked and binding Have the chain inspected by your dealer 1 Shift the transmission to Neutral Stop the engine 2 Place your vehicle on its centre stand on a firm level surface 3 Check the sl...

Page 73: ...rive Chain u Inspecting the Drive Chain Slack 69 Maintenance 4 Rotate the rear wheel and check that the chain moves smoothly 5 Inspect the sprockets 2 P 42 6 Clean and lubricate the drive chain 2 P 43...

Page 74: ...e nut 4 Loosen the lock nuts on both sides of the drive chain adjusters 5 Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts cloc...

Page 75: ...is misaligned turn the right or left adjusting nut until the marks are aligned and recheck chain slack 7 Tighten the rear axle nut 8 Hold the adjusting nuts and tighten the lock nuts 9 Recheck drive c...

Page 76: ...cking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn and must be replaced If necessary have the driv...

Page 77: ...othly from fully closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the vehicle...

Page 78: ...ankcase Breather Cleaning the Crankcase Breather 1 Place a suitable container to receive deposits 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube Crankc...

Page 79: ...the Headlight Aim You can adjust vertical aim of the headlight for proper alignment To move the headlight loosen the adjusting bolt Tighten the adjusting bolt after adjustment Obey local laws and reg...

Page 80: ...Troubleshooting Engine Will Not Start P 77 Tyre Puncture P 78 Electrical Trouble P 86 Battery Goes Dead P 86 Burned out Light Bulb P 86 Blown Fuse P 93...

Page 81: ...heck that there is petrol in the fuel tank Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 23 Check for a blown fuse 2 P 93 Check for a loose ba...

Page 82: ...liability as a new one and it may fail while you are riding If you need to make a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube rep...

Page 83: ...tyre repair kit Riding your vehicle with a temporary tyre repair is very risky Do not exceed 50 km h 30 km h Have the tyre replaced by your dealer as soon as possible AFS110MCS 3WARNING Riding your v...

Page 84: ...our vehicle securely and raise the front wheel off the ground using a maintenance stand or a hoist 3 Remove the speedometer cable by pushing the tab 4 Remove the front brake adjusting nut and disconne...

Page 85: ...ront axle nut 5 Install the speedometer cable securely 6 Install the front brake cable and front brake adjusting nut 7 Adjust the front brake lever freeplay 2 P 62 8 After installing the wheel apply t...

Page 86: ...f the ground using a maintenance stand or a hoist 3 Remove the speedometer cable by pushing the tab 4 Remove the front axle nut 5 Remove the front axle shaft front wheel speedometer gearbox and side c...

Page 87: ...nut 5 After installing the wheel apply the brake lever several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely 6 Install th...

Page 88: ...the cotter pin brake stopper arm nut washer and rubber grommet 5 Loosen the drive chain lock nuts and drive chain adjusting nuts on both sides of the drive chain adjusters 6 Remove the rear axle nut...

Page 89: ...eel apply the brake pedal several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for insta...

Page 90: ...cover after recharging contact your dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the Off or Lock position Allow the bulb to co...

Page 91: ...pin and turn it clockwise until it releases from the headlight bulb housing 4 Remove the bulb 5 Install a new bulb and parts in the reverse order of removal uInstall the rubber cover with its 3 mark...

Page 92: ...ght Bulb 88 Troubleshooting Position Light Bulb 1 Remove the main pipe cover 2 P 53 2 Pull the socket without turning it 3 Pull out the bulb without turning it 4 Install a new bulb and parts in the re...

Page 93: ...ing Brakelight Taillight Bulb 1 Remove the brakelight taillight lens by removing the screws and washers 2 Slightly press the bulb and turn it counterclockwise 3 Install a new bulb and parts in the rev...

Page 94: ...nt Turn Signal Bulb 1 Remove the main pipe cover 2 P 53 2 Turn the socket counterclockwise then pull it out 3 Slightly press the bulb in and turn it counterclockwise 4 Install a new bulb and parts in...

Page 95: ...w 2 Turn the socket counterclockwise and pull it out 3 Pull out the bulb without turning it 4 Install a new bulb and parts in the reverse order of removal uInstall the socket by turning it clockwise M...

Page 96: ...License Plate Light Bulb 1 Remove the license light cover and cover packing by removing the screws 2 Pull the bulb out of the socket without turning it 3 Install a new bulb and parts in the reverse o...

Page 97: ...he fuses one by one to check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating uThe spare fuses are located on reverse side of the battery cover 5 Close the fuse box co...

Page 98: ...uments Controls Other Features P 96 Caring for Your Vehicle P 97 Storing Your Vehicle P 99 Transporting Your Vehicle P 100 You the Environment P 101 Serial Numbers P 102 Fuels Containing Alcohol P 103...

Page 99: ...re key in a safe location To make a duplicate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed...

Page 100: ...position with the engine stopped will drain the battery Do not turn the key while riding The odometer returns to 0 when the read out exceeds 99 999 9 The owner s manual registration and insurance inf...

Page 101: ...els and other plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your vehicle with plenty of clean w...

Page 102: ...eat u Water in the under seat compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not d...

Page 103: ...headlight When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe...

Page 104: ...revent discharge After removing your vehicle from storage inspect all maintenance items required by the Maintenance Schedule Transporting Your Vehicle If your vehicle needs to be transported it should...

Page 105: ...Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your a...

Page 106: ...rs uniquely identify your vehicle and are required in order to register your vehicle They may also be required when ordering replacement parts To check the frame number open the seat 2 P 30 You should...

Page 107: ...our vehicle Ethanol ethyl alcohol up to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the...

Page 108: ...ses into safe compounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow the...

Page 109: ...0MD 97 kg 214 lb AFS110MCS 99 kg 218 lb Maximum weight capacity 1 155 kg 342 lb Maximum luggage weight 2 Luggage box 5 kg 11 lb Passenger capacity Rider and 1 passenger Minimum turning radius 1 90 m 6...

Page 110: ...assenger 200 kPa 2 00 kgf cm2 29 psi Rear Driver only 225 kPa 2 25 kgf cm2 33 psi Driver and passenger 280 kPa 2 80 kgf cm2 41 psi Spark plug standard CPR6EA 9S NGK U20EPR9S DENSO Spark plug gap 0 8 t...

Page 111: ...procket 37T Headlight 12 V 35 35 W Brakelight Taillight 12 V 21 5 W Front turn signal light 12 V 10 W x 2 Rear turn signal light 12 V 10 W x 2 Position light 12 V 5 W License plate light 12 V 5 W Main...

Page 112: ...b Brakelight Taillight 89 Front Rear Turn Signal 90 Headlight 87 License Plate Light 92 Position Light 88 C Caring for Your Vehicle 97 Choke Lever 25 Compartment Document Bag 31 96 Tool 31 48 Crankcas...

Page 113: ...Aim 75 Headlight Case 51 Headlight Dimmer Switch 20 Helmet Holder 30 High Beam Indicator 19 Horn Button 20 I Ignition Key 95 Ignition Switch 21 23 Indicators 19 Instruments 18 K Kickstarter 24 L Load...

Page 114: ...nded Fuel 28 Oil 41 Refuelling 28 Removal Battery 49 Headlight Case 51 Main Pipe Cover 53 Riding Precautions 7 S Safety Precautions 6 Seat 30 Serial Numbers 102 Shifting Gears 26 Side Stand 67 Spark P...

Page 115: ...T Throttle 73 Tool 31 48 Transporting Your Vehicle 100 Troubleshooting 76 Turn Signal Indicator 19 Turn Signal Switch 20 Tyres Air Pressure 44 105 Puncture 78 Replacing 44 78 W Washing Your Vehicle 9...

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