Honda VTX1300C VTX 2004 Owner'S Manual Download Page 110 | Manualshive

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−

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(4)

(5)

(4) lock nut
(5) adjusting nut

(

) increase free play

(

) decrease free play

(

(

)

)

(

(

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LEFT SIDE

101

Clutch System

Servicing Your Honda

Lower Adjustment

Loosen the upper lock nut ( ) and turn
the upper clutch cable adjuster ( ) all
the way in (to provide maximum
freeplay). Tighten the upper lock nut.
Loosen the lower lock nut ( ).
Turn the lower adjusting nut ( ) to
obtain the specified freeplay.
Tighten the lower lock nut and check
the adjustment.

If the upper clutch cable adjuster is
threaded out near its limit –– or the correct
freeplay cannot be obtained –– attempt
adjustment with the lower clutch cable
adjuster.

(cont’d)

1.

2.
3.

4.

4

5

2

3

03/03/07 13:14:01 31MEM600_110

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Summary of Contents for VTX1300C VTX 2004

Page 1: ...tion available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part o...

Page 2: ...2004 Honda VTX1300C VTX OWNER S MANUAL 03 03 07 12 59 44 31MEM600_002...

Page 3: ...you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning o...

Page 4: ...nows your motorcycle best and is dedicated to your complete satisfaction California Proposition 65 Warning This product contains or emits chemicals known to the State of California to cause cancer and...

Page 5: ...nd other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards...

Page 6: ...t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety...

Page 7: ...to make sure you and your motorcycle are ready to ride and important information about loading Important safety information you should know plus a look at the safety related labels on your motorcycle...

Page 8: ...nance schedule and instructions for specific maintenance and adjustment items How to store and transport your motorcycle and how to be an environmentally responsible rider What to do if you have a fla...

Page 9: ...03 03 07 13 00 32 31MEM600_009...

Page 10: ...recommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your motorcycle Imp...

Page 11: ...o to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important It s a proven fact helmets significantly red...

Page 12: ...a safe area until you build your skills and get accustomed to the motorcycle s size and weight Because many accidents involve inexperienced or untrained riders we urge all riders to take a certified...

Page 13: ...important to keep your motorcycle properly maintained and in safe riding condition To help avoid problems inspect your motorcycle before every ride and perform all recommended maintenance Never excee...

Page 14: ...he following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other acces...

Page 15: ...l any fairing or windshield unless it was designed and tested by Honda for your motorcycle Some fairings or windshields even smaller ones can cause unstable handling of your motorcycle This is especia...

Page 16: ...arn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read...

Page 17: ...For USA For Canada 8 Safety Labels Motorcycle Safety 03 03 07 13 01 29 31MEM600_017...

Page 18: ...ribed in this section Instructions for other components are presented in other sections of this manual where they will be most useful Component Locations 10 Indicators 13 Controls Features Fuel Valve...

Page 19: ...rvoir indicators horn button start button engine stop switch rearview mirror headlight dimmer switch clutch lever speedometer front brake lever throttle grip turn signal switch 10 Component Locations...

Page 20: ...passenger footpeg rear brake pedal rear spring pre load adjuster rear brake fluid reservoir air cleaner fuse box battery main fuse footpeg 11 Component Locations Instruments Controls 03 03 07 13 01 46...

Page 21: ...lmet holder rear spring pre load adjuster oil filler cap dipstick owner s manual storage tool kit compartment coolant reserve tank cap fuel valve choke knob gear shift pedal side stand footpeg 12 Comp...

Page 22: ...Their functions are described on the following pages 1 speedometer 2 odometer tripmeter display 3 right turn signal indicator 4 low oil pressure indicator 5 high beam indicator 6 neutral indicator 7...

Page 23: ...he engine is started The low oil pressure indicator is identified in the table on the next page with the words When applicable the high beam and neutral indicators come on when you turn the ignition s...

Page 24: ...operates low oil pressure indicator red 1 2 3 4 Lights when engine oil pressure is low enough to cause engine damage If the indicator lights pull safely to the side of the road See page for instructio...

Page 25: ...e specified temperature If the indicator comes on pull safely to the side of the road See page for instructions and cautions coolant temperature indicator red left turn signal indicator amber Flashes...

Page 26: ...tank to the carburetor With the fuel valve set to ON fuel flows to the carburetors only when the engine is being started or is running A diaphragm shuts off fuel flow when the engine is turned off For...

Page 27: ...fully on B fully off 1 1 choke knob B B A A LEFT SIDE 18 Choke Knob Controls Features Instruments Controls The choke knob may be used when starting the engine See page 38 03 03 07 13 02 39 31MEM600_0...

Page 28: ...The ignition key is also used to lock the steering for theft prevention page Insert the key and turn it to the right for the ON position If a key ring is used we recommend a fabric or leather type wi...

Page 29: ...The starter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed The engine stop switch is used to stop the engine in an emergency To operate push th...

Page 30: ...illight will remain on resulting in battery discharge The turn signal switch is used to signal a turn or a lane change To operate move the switch all the way in the proper direction and release it The...

Page 31: ...es Instruments Controls The horn is used to alert other motorists To operate push the horn button The display has two functions odometer and tripmeter The tripmeter has two sub modes A and B To select...

Page 32: ...3 odometer 4 tripmeter A 5 tripmeter B 6 tripmeter reset 2 3 4 5 6 23 Controls Features Instruments Controls 03 03 07 13 03 21 31MEM600_032...

Page 33: ...24 Instruments Controls 03 03 07 13 03 23 31MEM600_033...

Page 34: ...torcycle and adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on your Honda see...

Page 35: ...For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete...

Page 36: ...ead comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardl...

Page 37: ...works and handles Practice riding the motorcycle in a safe area to build your skills Do not ride in traffic until you get accustomed to the motorcycle s controls and feel comfortable with its size and...

Page 38: ...Ride Tires Check the following items before you get on the motorcycle Look at the tires If a tire appears low use an air pressure gauge to check its pressure Also look for signs of damage or excessiv...

Page 39: ...ars unusual such as a leak or loose cable Make sure the headlight brake light taillight and turn signals are working properly If you are carrying a passenger or cargo also check the following Make sur...

Page 40: ...e at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after you get on the m...

Page 41: ...ep your motorcycle well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines How much weight you put on your motorcycle and how you load it are impor...

Page 42: ...cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page Following are the load limits for your motorcycle includes the weight of the rider passe...

Page 43: ...s low and close to the center of your motorcycle as possible Balance cargo weight evenly on both sides Check that both tires are properly inflated and that pressure in the rear tire is increased to su...

Page 44: ...r cargo To protect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page Saf...

Page 45: ...ge Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice in a safe area until you build your skills and get accustomed to the motor...

Page 46: ...starter Your motorcycle is equipped with a side stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neutral If the side stand is up the e...

Page 47: ...ion Riding High Air Temperature The low oil pressure indicator should go off a few seconds after the engine starts If the indicator stays on stop the engine immediately and check the engine oil level...

Page 48: ...up operate the choke knob to keep fast idle Follow steps 1 2 under Low Air Temperature 10 C 50 F or below About a half minute after the engine starts push the choke knob in all the way to fully OFF If...

Page 49: ...ar a flooded engine Leave the engine stop switch set to RUN Open the throttle fully Press the start button for 5 seconds Snapping the throttle or fast idling for more than about 5 minutes at normal ai...

Page 50: ...se the engine stop switch To operate press the switch to the OFF position Emergency Engine Stop If the engine starts quickly close the throttle then open it slightly if idling is unstable If the engin...

Page 51: ...point the transmission of power to the rear wheel resumes Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Learn the relationship between engine sound and the normal...

Page 52: ...st gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control When changing gears under normal conditions use these recommended shift po...

Page 53: ...braking systems which are hydraulically activated Depressing the brake pedal applies the rear disc brake Operating the brake lever applies the front disc brake As a general rule the front braking syst...

Page 54: ...ns or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For...

Page 55: ...d with the transmission in gear will stop the engine even if the clutch lever is pulled in That is a function of the side stand ignition cut off system Use the side stand to support the motorcycle whi...

Page 56: ...ing Basic Operation Riding Use the steering lock which locks the handlebar in place Turn the handlebar all the way to the left Insert the ignition key in the lock and turn it 180 degrees clockwise Rem...

Page 57: ...e with a helmet secured by the holder 4 3 2 LEFT REAR 2 ignition key 3 helmet holder 4 holder pin 48 Parking Basic Operation Riding Turn the fuel valve OFF Use the helmet holder to secure your helmet...

Page 58: ...age a thief Always take the ignition key with you Always use the steering lock page even if you re parking for just a minute or two A thief can easily push an unlocked motorcycle to a waiting truck In...

Page 59: ...page Also consider adjusting the suspension page for the extra load Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Before riding with a passenger make s...

Page 60: ...t once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking great Fo...

Page 61: ...Idle Speed 103 Spark Plugs 105 Suspension 109 Brakes 112 Tires 116 Side Stand 123 Battery 124 Appearance Care 129 Component Locations 67 Storage Compartment 70 Tool Kit 71 Owner s Manual Storage 72 Se...

Page 62: ...ce The periodic checks provide additional confidence in your motorcycle s performance more often if you ride frequently or long distances or anytime you clean your motorcycle unless you have the prope...

Page 63: ...l to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained motorcycle will also help to reduce air pollution Reme...

Page 64: ...ese tasks with the tools provided with your motorcycle Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be handled only b...

Page 65: ...ntenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sp...

Page 66: ...pped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for...

Page 67: ...a month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your motorcyc...

Page 68: ...Freeplay Check the freeplay of the clutch lever page and throttle grip page Make sure the headlight brake light taillight and turn signals are working properly Lights Fuses Make sure you have a full s...

Page 69: ...r dusty areas or at full throttle Consult your Honda dealer for recommendations applicable to your individual needs and use Some items in the Maintenance Schedule can be performed with basic mechanica...

Page 70: ...form the pre ride inspection page and owner maintenance page at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly th...

Page 71: ...y areas Maintenance Procedures Service more frequently if the motorcycle is ridden often at full throttle or in the rain California type only Replace every 2 years or at indicated odometer interval wh...

Page 72: ...CE ENGINE OIL ENGINE OIL FILTER ENGINE IDLE SPEED RADIATOR COOLANT COOLING SYSTEM SECONDARY AIR SUPPLY SYSTEM EVAPORATIVE EMISSION CONTROL SYSTEM Refer to page 92 94 105 79 84 103 88 ODOMETER READING...

Page 73: ...I I Refer to page 95 112 115 112 99 123 0 6 1 0 I I I I 4 6 4 I I I 12 19 2 R I I 20 32 0 I I I ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED ITEMS 64 Maintenance Schedule Servicing Your...

Page 74: ...uld be transferred with the motorcycle to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km initial maintenance i...

Page 75: ...Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68...

Page 76: ...front brake lever clutch lever fuel fill cap throttle grip front brake fluid reservoir 67 Component Locations Servicing Your Honda 03 03 07 13 09 14 31MEM600_076...

Page 77: ...ear brake fluid reservoir spark plugs rear spring pre load adjuster battery fuse box main fuse engine idle speed right side cover air cleaner front brake caliper 68 Component Locations Servicing Your...

Page 78: ...ter oil filler cap dipstick side stand owner s manual storage tool kit compartment coolant reserve tank cap fuel valve left side cover spark plugs seat 69 Component Locations Servicing Your Honda 03 0...

Page 79: ...ual and other documents should be stored in the storage compartment To open the storage compartment 1 remove the left side cover page 74 Insert the ignition key 2 and turn it clockwise Open the storag...

Page 80: ...ver handle no 2 screwdriver no 2 Phillips screwdriver spark plug wrench 6 mm hex wrench 5 mm hex wrench 8 mm open end wrench The tool kit is stored in the storage compartment page behind the left side...

Page 81: ...to flood this area when washing your motorcycle Your motorcycle provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in t...

Page 82: ...s Refer to on page Removal The seat must be removed for battery maintenance Remove the seat mounting bolts and nut Pull the seat back and up Installation Insert the tab into the recess under the frame...

Page 83: ...must be removed to access the storage compartment or to service the coolant Carefully pull the left side cover 1 out until the prong 2 is clear of the frame grommet 3 Remove the left side cover Align...

Page 84: ...de Cover Removal Right Side Cover Installation Carefully pull the right side cover 1 out until the prong 2 is clear of the frame grommet 3 Remove the right side cover Align the recesses 4 with tabs Po...

Page 85: ...sists consult your Honda dealer Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while...

Page 86: ...re Avoid getting dirt dust or water in the fuel tank Refer to on page Insert the ignition key in the fuel fill cap and turn it clockwise Fuel tank capacity including reserve Reserve capacity The tank...

Page 87: ...ing Your Honda Open the cap Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck After refueling align the latch in the...

Page 88: ...st oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause seri...

Page 89: ...r except oils labeled as energy conserving on the circular API service label API classification JASO T 903 standard viscosity weight suggested oil 80 Oil Recommendation Engine Oil Filter Servicing You...

Page 90: ...e recommended oil Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range Do not use non detergent vegetable or castor...

Page 91: ...Filter Servicing Your Honda JASO T 903 standard The JASO T 903 standard is an index to choose engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard...

Page 92: ...t screw it in Hold the motorcycle in an upright position Stop the engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Make sure the low oil pressure indicator goes off If the...

Page 93: ...rements Use a new genuine Honda oil filter or a filter of equal quality specified for your model Remove the dipstick and check the oil level If the oil is at or near the upper level mark you do not ha...

Page 94: ...s well as a means for disposing of the drained fluid page If you do not have the skills or the tools see your Honda dealer Park the motorcycle on its side stand on a firm level surface If the engine i...

Page 95: ...is harmful to the environment Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page Pour the drained oil into a suitable cont...

Page 96: ...ely Hold the motorcycle upright and check that the oil level is at the upper level mark on the dipstick page Check that there are no oil leaks If a torque wrench is not used for installation see your...

Page 97: ...ifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Maintaining the coolant will allow the cooling system to wo...

Page 98: ...tem performance Higher concentrations of antifreeze up to 60 should only be used to provide additional protection against freezing Check the cooling system frequently during freezing weather Decreasin...

Page 99: ...for repair Refer to on page Remove the left side cover page Remove the reserve tank cap Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap Add coolant t...

Page 100: ...Servicing Your Honda Safety Precautions Improper disposal of drained fluids is harmful to the environment You the Environment Refer to on page Coolant should be replaced by your Honda dealer unless y...

Page 101: ...ide in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific performance require...

Page 102: ...r Servicing Your Honda Remove the five bolts 1 and remove the air cleaner housing cover 2 Remove the air cleaner 3 Discard the air cleaner Thoroughly clean the inside of the air cleaner case 4 Install...

Page 103: ...more frequently if your motorcycle is ridden in the rain or often at full throttle Service the breather if you can see deposits in the transparent section of the drain tube Place a drain pan under the...

Page 104: ...er to on page Place the motorcycle on its side stand on a firm level surface Remove the oil filler cap Check the oil level It should be flush with the lower edge of the oil filler hole If the level is...

Page 105: ...r cap and the drain bolt After the oil has completely drained check that the sealing washer is in good condition Reinstall the drain bolt with its sealing washer or a new washer if necessary and tight...

Page 106: ...er to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustment check for smoo...

Page 107: ...on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions If...

Page 108: ...autions Refer to on page Your motorcycle s manually activated wet multiplate clutch is part of the primary drive system Proper freeplay adjustment allows a smooth gradual engagement when shifting gear...

Page 109: ...Your Honda Inspection Check freeplay If necessary adjust to the specified range Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first Loosen the upper lock nut Turn the upper...

Page 110: ...n to provide maximum freeplay Tighten the upper lock nut Loosen the lower lock nut Turn the lower adjusting nut to obtain the specified freeplay Tighten the lower lock nut and check the adjustment If...

Page 111: ...y If you cannot get proper adjustment or the clutch does not work properly the cable or clutch friction discs may be worn See your Honda dealer or refer to the official Honda Service Manual page Lubri...

Page 112: ...onization Refer to on page Remember idle speed adjustment is not a cure all for other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The en...

Page 113: ...Speed Place your motorcycle on its side stand on a firm level surface Adjust idle speed with the throttle stop screw Idle speed in neutral Connect a tachometer to the engine Shift into neutral Start t...

Page 114: ...plug for extended high speed riding 105 Spark Plug Recommendation Spark Plugs Servicing Your Honda Using spark plugs with an improper heat range can cause engine damage Use only the recommended type o...

Page 115: ...utions Clean any dirt from around the spark plug bases Disconnect the spark plug caps Take care to avoid damaging the spark plug wire when disconnecting the caps Refer to on page Using the spark plug...

Page 116: ...eposits are heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner if available or a wire brush Check the spark plug gap of each new plug using a wire type feeler gauge If adjust...

Page 117: ...ged If a plug is too tight the threads may be damaged Tighten each spark plug 1 8 1 4 turn after it seats if the old plug is good 1 2 turn after it seats if installing a new plug Reinstall the spark p...

Page 118: ...er systems hydraulically control the natural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over road surfaces Lower spring pre load p...

Page 119: ...The rear suspension can be adjusted for rider and passenger weight and riding conditions by changing the spring pre load Do not attempt to disassemble service or dispose of the damper see your Honda...

Page 120: ...ition in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber Use the pin spanner to adjust the rear shock spring pre load Position 1 for a...

Page 121: ...d the brake pads for wear If the brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are...

Page 122: ...r inspection indicates a low fluid level have your Honda dealer add the recommended brake fluid Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer chec...

Page 123: ...mark Rear It should be between the upper and lower level marks If the level is at or below the lower level mark check the brake pads for wear page Worn pads should be replaced If the pads are not worn...

Page 124: ...upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutout...

Page 125: ...ted for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tir...

Page 126: ...gree of self sealing ability if they are punctured However because leakage is often very slow you should look closely for punctures whenever a tire is not fully inflated Always check air pressure when...

Page 127: ...ires Servicing Your Honda Safety Precautions Refer to on page Whenever you check the tire pressures you should also look for Bumps or bulges in the side of the tire or the tread Replace any tire that...

Page 128: ...replace the tire immediately as it is no longer safe Refer to on page We strongly recommend that you replace not repair any tire that is punctured or damaged As discussed below a tire that is repaire...

Page 129: ...e repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride If you have a tire professionally repaired at a non Honda facility we recommend that yo...

Page 130: ...manual 121 Tire Replacement Servicing Your Honda Tires Safety Precautions Refer to on page The tires that came on your motorcycle were designed to match the performance capabilities of your motorcycle...

Page 131: ...recommend that you have the work checked by your Honda dealer Important Safety Reminders Do not install a tube inside a tubeless tire on this motorcycle Excessive heat build up can cause the tube to...

Page 132: ...utral Raise the side stand Start the engine Pull the clutch lever in Shift the transmission into gear Lower the side stand all the way The engine should stop as you lower the side stand If the engine...

Page 133: ...ou remove the battery or at least disconnect the battery cables negative cable first Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the...

Page 134: ...to on page If you plan to store your motorcycle we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the b...

Page 135: ...sconnect the negative terminal lead from the battery first Disconnect the positive terminal lead Pull the battery out of the battery box The battery is located in the battery box below the seat Remove...

Page 136: ...d from freezing temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see...

Page 137: ...riods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive typ...

Page 138: ...mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle i...

Page 139: ...il coolant and brake fluid Refer to on page After washing rinse your motorcycle thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts Rinse your motorcy...

Page 140: ...inutes The engine heat will help dry moist areas As a precaution ride your motorcycle at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking perfor...

Page 141: ...polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Apply a high quali...

Page 142: ...irt mud or road salt Clean the wheels after riding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compo...

Page 143: ...tomobiles Apply the polish or wax according to the instructions on the container If a surface on your motorcycle is chipped or scratched your Honda dealer has touch up paint to match your motorcycle s...

Page 144: ...helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Storing Your Honda 136 Transporting Your Motorcycle 140 You the Environment 141 03 0...

Page 145: ...uires a means for draining and disposing of drained fuel page Change the engine oil and filter page We suggest you perform the following procedures to keep your motorcycle in top condition These stora...

Page 146: ...ny convenient plastic body part so that they are positioned away from the spark plugs Remove the spark plugs from the engine and store them in a safe place Do not connect the spark plugs to the spark...

Page 147: ...your motorcycle with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate Remove the battery and charge it...

Page 148: ...for more than four months change the engine oil page If your motorcycle has been stored for more than two months ask your Honda dealer to drain and replace the fuel Charge the battery page as required...

Page 149: ...fely lift the motorcycle and motorcycle tie down straps If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a truck or trailer with a flatbed area For informatio...

Page 150: ...he following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poiso...

Page 151: ...142 Tips 03 03 07 13 19 28 31MEM600_151...

Page 152: ...lem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported For information about transporting your motorcycle see page General Guidelines 14...

Page 153: ...do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are...

Page 154: ...the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the probl...

Page 155: ...into neutral Raise the side stand Put the transmission in neutral pull the clutch lever in or raise the side stand Replace with a new fuse of the same rating page Tighten the battery lead Charge the b...

Page 156: ...e engine still won t start see your Honda dealer Tighten the battery terminal bolts Charge the battery page If charging doesn t help see your Honda dealer weak battery POSSIBLE CAUSE WHAT TO DO 40 127...

Page 157: ...erratically misfires See your Honda dealer Check the low oil pressure indicator Refer to page POSSIBLE CAUSE WHAT TO DO POSSIBLE CAUSE WHAT TO DO Check the coolant temperature indicator Refer to page...

Page 158: ...ealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer See your Honda dealer POSSIBLE C...

Page 159: ...Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much you can do except have your motorcycle transported to a...

Page 160: ...epair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check the air pressure...

Page 161: ...n the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try inserting an exter...

Page 162: ...fer to on page Park your motorcycle on a firm level surface Carefully raise the center of the motorcycle with a chain hoist cont d Removal We recommend wheel removal be done only by your Honda dealer...

Page 163: ...he brake hose during removal support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Any contaminati...

Page 164: ...system will require service See your Honda dealer for this service Installation cont d Remove the front axle wheel and side collars Position the wheel between the fork legs Install the side collars a...

Page 165: ...check the wheel if the brake drags or the wheel does not rotate freely Install the caliper fixing bolts and tighten to the specified torque Tighten the axle pinch bolts on the right fork leg to the sp...

Page 166: ...done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools Removal Park your motorcycle...

Page 167: ...rease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly To avoid damage to the brake hose during removal support the caliper...

Page 168: ...he brake caliper assembly over the brake disc carefully fit the brake disc between the pads Tighten the axle nut to the specified torque Install the muffler bracket bolts and tighten to the specified...

Page 169: ...r fan is designed to prevent overheating Be aware of these variations If the coolant temperature indicator page comes on for no apparent reason pull safely to the side of the road If possible park in...

Page 170: ...frequently If there s a mild leak you can ride for awhile carefully watching the indicator Be prepared to stop and add more coolant or water If the leak is bad transport your motorcycle to a Honda dea...

Page 171: ...stem If the indicator comes on while you re riding don t ignore it Pull safely to the side of the road If possible pull the clutch lever in and coast to a stop Stop the engine as soon as it s safe to...

Page 172: ...cuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuse...

Page 173: ...e Blows Taking Care of the Unexpected Main Fuse Access Disconnect the wire connector of the starter magnetic switch Reconnect the wire connector To access the main fuse remove the right side cover pag...

Page 174: ...use Access If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating Open the fuse box cover Install the right side cover To check or replace a circu...

Page 175: ...arily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If...

Page 176: ...ing safely carefully inspect your motorcycle for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes an...

Page 177: ...ce at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you...

Page 178: ...use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommended If you can...

Page 179: ...170 Taking Care of the Unexpected 03 03 07 13 23 28 31MEM600_179...

Page 180: ...nical data plus information on government requirements and how to break in your motorcycle Vehicle Identification 172 Specifications 175 Break in Guidelines 182 High Altitude Carburetor Adjustment 183...

Page 181: ...d when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle ide...

Page 182: ...ne number 2 3 LEFT SIDE 173 Vehicle Identification Technical Information The frame number is stamped on the right side of the steering head The engine number is stamped on the top of the crankcase 3 2...

Page 183: ...lor code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached to the frame behind the left...

Page 184: ...65 6 in 1 665 mm 4 9 in 125 mm 653 lbs 296 kg 657 lbs 298 kg California only overall length overall width overall height wheelbase ground clearance dry weight Dimensions Weight 175 Specifications Tech...

Page 185: ...troke oil Canada only or an equivalent motorcycle oil after disassembly after draining after draining including reserve after draining oil filter change fuel recommendation fuel tank capacity engine o...

Page 186: ...GK XU22EPR U DENSO 0 031 0 035 in 0 80 0 90 mm USA Canada or or 0 006 in 0 15 mm 0 012 in 0 30 mm passenger capacity maximum weight capacity displacement bore stroke compression ratio spark plug stand...

Page 187: ...12 0 778 0 697 shaft 2 818 0 944 gear ratio 1st primary reduction 2nd 3rd 4th 5th final drive final reduction secondary reduction Power Transmission 178 Specifications Technical Information 03 03 07 1...

Page 188: ...0 364 kW 5 000 rpm 110 90 19M C 62H less than 200 lbs 90 kg of added weight more than 200 lbs 90 kg of added weight caster trail tire size front tire size rear tire pressure front cold tire pressure r...

Page 189: ...12V 60 55W 12V 21 5W 12V 21W 12V 21 5W 12V 5W front rear brake tail light headlight turn signal lights license light Lights 180 Specifications Technical Information 03 03 07 13 25 13 31MEM600_189...

Page 190: ...N m 7 0 kgf m 14 lbf ft 20 N m 2 0 kgf m 25 lbf ft 34 N m 3 5 kgf m main fuse other fuses oil drain bolt oil filter front wheel axle bolt rear brake bracket bolt rear wheel axle nut front wheel axle p...

Page 191: ...on Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid...

Page 192: ...when operated at high altitudes Above 6 500 feet 2 000 m a rich mixture can cause driveability problems reduce engine performance and increase fuel consumption To compensate you can have the carburet...

Page 193: ...comply with applicable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The EPA also requires that motorcycles built after Januar...

Page 194: ...The combustion process produces carbon monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they re...

Page 195: ...mended The secondary air injection system introduces filtered air into the exhaust gases in the exhaust port The secondary air injection system helps improve emission performance The oxidation catalyt...

Page 196: ...celeration After burning backfiring Poor performance driveability and poor fuel economy This motorcycle complies with the requirements of the California Air Resources Board CARB evaporative emission r...

Page 197: ...TE TAMPERING ARE THE FOLLOWING ACTS TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits or Canadian provincial laws may prohibit the following acts or the causing thereof T...

Page 198: ...ckfiring stalling or otherwise not running properly This motorcycle is equipped with an oxidation catalytic converter The catalytic converter contains precious metals that serve as catalysts promoting...

Page 199: ...ded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The follo...

Page 200: ...pill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl...

Page 201: ...192 Technical Information 03 03 07 13 26 28 31MEM600_201...

Page 202: ...on your warranty and how to get an official Honda service manual Authorized Manuals 194 Warranty Coverage 197 Warranty Service 198 Contacting Honda 199 Your Honda Dealer 200 The Honda Rider s Club US...

Page 203: ...only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual Publication No 61CM001 which explains theory of...

Page 204: ...nd Total 4 00 195 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing th...

Page 205: ...ney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving advance authoriza...

Page 206: ...mportant to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the motor...

Page 207: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it i...

Page 208: ...ied with your vehicle Please include the following information in your letter name address and telephone number product model year and frame VIN serial number date of purchase dealer name and address...

Page 209: ...y The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department The...

Page 210: ...r or service facility if roadside assistance can t get you going again Reimbursement to 75 for motorcycle and scooter rider training from the Motorcycle Safety Foundation Free ATV rider training is av...

Page 211: ...fety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor ve...

Page 212: ...203 Consumer Information 03 03 07 13 27 55 31MEM600_212...

Page 213: ...tions 10 Indicators 13 Controls Features Fuel Valve 17 Choke Knob 18 Ignition Switch 19 Start Button 20 Engine Stop Switch 20 Headlight Dimmer Switch 21 Turn Signal Switch 21 Horn Button 22 Odometer T...

Page 214: ...dure 38 Flooded Engine 40 How to Stop the Engine 41 Shifting Gears 42 Braking 44 Parking 46 Riding with a Passenger or Cargo 50 The Importance of Maintenance 54 Maintenance Safety 55 Important Safety...

Page 215: ...gine Oil Filter 79 Coolant 88 Air Cleaner 92 Crankcase Breather 94 Final Drive Oil 95 Throttle 97 Clutch System 99 Engine Idle Speed 103 Spark Plugs 105 Suspension 109 Brakes 112 Tires 116 Side Stand...

Page 216: ...Indicator Lights 162 If a Fuse Blows 163 If You Crash 167 If You Lose Your Key 168 If Your Battery is Low or Dead 169 Vehicle Identification 172 Specifications 175 Break in Guidelines 182 High Altitu...

Page 217: ...r 92 air pressure tires 116 American Honda contacting 199 apparel protective 26 appearance care 129 authorized manual 194 capacity fuel 77 carburetor altitude adjustment 183 care appearance 129 choke...

Page 218: ...customer service 199 final drive 95 flat tire 150 flooded engine 40 emission control systems 184 engine flooded 40 idle speed 103 low oil pressure 162 number 173 oil 79 overheats 160 pinging 76 start...

Page 219: ...ght dimmer switch 21 helmet holder 48 high beam indicator 16 high altitude carburetor adjustment 183 Honda contacting 199 Rider s Club 201 dealer 200 Honda service manual 194 horn button 22 identifica...

Page 220: ...33 load limits 33 loading guidelines 33 location components indicators controls 10 maintenance 67 lock steering 47 maintenance importance 54 periodic 58 record 65 safety 55 schedule 60 manual service...

Page 221: ...13 22 oil engine 79 final drive 95 low pressure 162 operating controls 17 overheat engine 160 owner s manual storage 72 oxygenated fuels 190 removal seat 73 side cover 74 reporting safety defects 202...

Page 222: ...ver removal 74 side stand 123 side stand ignition cutoff system 37 spark knock 76 spark plugs 105 specifications 175 speedometer 13 15 stand side 123 start button 20 starting engine 37 troubleshooting...

Page 223: ...replacing 121 tool kit 71 training rider 3 28 transporting your motorcycle 140 tripmeter 13 22 trouble unexpected 143 troubleshooting starting 145 turn signal indicators 13 warranty coverage 197 exte...

Page 224: ...215 Memo 03 03 07 13 29 04 31MEM600_224...

Page 225: ...216 Memo 03 03 07 13 29 06 31MEM600_225...

Page 226: ...engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of cos...

Page 227: ...Reference Quick Reference VIN Frame No Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 03 03 07 13 29 17 31MEM60...

Page 228: ...s lights freeplay fuses nuts bolts Engine Oil unleaded gasoline pump octane number 86 or higher rider passenger all cargo and accessories Maximum Weight Capacity ethylene glycol antifreeze silicate fr...

Page 229: ...PR7E NGK XU22EPR U DENSO 30A 10A 5A 110 90 19M C 62H or or Quick Reference Quick Reference Tires Tire Pressure cold Spark Plugs Fuses Final Drive Oil Hypoid Gear Oil SAE 80 Front Rear with less than 2...

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