Honda VFR800A Owner'S Manual Download Page 130 | Manualshive

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121

Throttle Inspection

Throttle

Servicing Your Honda

Saf ety Precautions

Refer to

on page

.

Check that the throttle assembly is
positioned properly and the securing
bolts are tight.
Check for smooth rotation of the
throttle from fully open to fully closed
in all steering positions. If there is a
problem, see your Honda dealer.

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Summary of Contents for VFR800A

Page 1: ...ll illustrations are based on the model unless noted otherwise This publication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make chang...

Page 2: ...2007 Honda VFR800 A INTERCEPTOR ABS OWNER S MANUAL 06 09 06 11 42 22 31MCW650_002...

Page 3: ...ut it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read this owner s manual before you r...

Page 4: ...nows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important pr...

Page 5: ...nd other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards...

Page 6: ...t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety...

Page 7: ...make sure you and your motorcycle are ready to ride and important information about loading Important safety information you should know plus a look at the safety related labels on your motorcycle The...

Page 8: ...nance schedule and instructions for specific maintenance and adjustment items How to store and transport your motorcycle and how to be an environmentally responsible rider What to do if you have a fla...

Page 9: ...06 09 06 11 43 05 31MCW650_009...

Page 10: ...recommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your motorcycle Imp...

Page 11: ...o to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important It s a proven fact helmets significantly red...

Page 12: ...e clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Even if you have ridden other motorcycles take t...

Page 13: ...hol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let yo...

Page 14: ...ollowing information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessori...

Page 15: ...ned for these attachments and their use can seriously impair your motorcycle s handling We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would chan...

Page 16: ...arn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read...

Page 17: ...For USA For Canada 8 Safety Labels Motorcycle Safety 06 09 06 11 43 57 31MCW650_017...

Page 18: ...n this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Gauges Indicators Displays Operation Component Locations Multi fun...

Page 19: ...s Controls RESET Button Horn Button Turn Signal Switch Headlight Dimmer Switch Hazard Switch Engine Stop Switch Start Button Ignition Switch Controls Features SELECT Button 35 35 36 36 37 38 38 39 39...

Page 20: ...ch lever ignition switch front brake lever engine stop switch throttle grip hazard switch headlight dimmer switch horn button start button 11 Instruments Controls Operation Component Locations 06 09 0...

Page 21: ...helmet holder storage compartment for U shaped lock rear brake pedal 12 Instruments Controls Operation Component Locations 06 09 06 11 44 24 31MCW650_021...

Page 22: ...helmet holder shift lever 13 Instruments Controls Operation Component Locations 06 09 06 11 44 27 31MCW650_022...

Page 23: ...ly Their functions are described on the following pages 1 tachometer 2 tachometer red zone 3 anti lock brake system ABS indicator INTERCEPTOR ABS only 4 high beam indicator 5 PGM FI malfunction indica...

Page 24: ...low beam or shift out of neutral The anti lock brake system ABS indicator comes on when you turn the ignition switch ON This indicator goes off after you ride the motorcycle at a speed above 6 mph 10...

Page 25: ...ion display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly The displays are identified in the table on pages with the...

Page 26: ...1 left multi function display 2 right multi function display 1 2 17 Gauges Indicators Displays Instruments Controls 06 09 06 11 44 48 31MCW650_026...

Page 27: ...ne anti lock brake system ABS indicator red Lights when there is any abnormality in the anti lock brake system ABS Normally this indicator comes on when the ignition switch is turned ON and goes off a...

Page 28: ...few seconds and then go off when the ignition switch is turned ON and the engine stop switch is at RUN If the indicator comes on at any other time reduce speed and take your motorcycle to a Honda dea...

Page 29: ...you last reset the meter The tripmeter has two sub modes A and B To zero 0 the tripmeter press the RESET button page 7 digital clock fuel gauge odometer Shows the total miles or kilometers ridden pag...

Page 30: ...resets the tripmeter to zero 0 page Also used to set the digital clock page Selects coolant or air temperature meter page and changes speed and mileage units for the speedometer odometer tripmeter pag...

Page 31: ...ows air ambient temperature page USA Fahrenheit F Canada Centigrade C 10 Shows riding speed in miles or kilometers per hour page Shows engine coolant temperature digitally page USA Fahrenheit F Canada...

Page 32: ...low oil pressure indicator lights during operation pull safely to the side of the road See page for instructions and cautions Lights when the transmission is in neutral Lights when the coolant is over...

Page 33: ...24 Multi function Display Instruments Controls Gauges Indicators Displays The left multi function display includes the following functions The right multi function display includes the following func...

Page 34: ...ntrols When segment E flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal display shows the appr...

Page 35: ...shows the coolant temperature digitally Temperature Display USA Fahrenheit F Canada Centigrade C If the air temperature is displayed push the SELECT button to display the coolant temperature 1 4 Below...

Page 36: ...he temperature display start flashing and the black bar under the numbers becomes a red bar At the same time the high coolant temperature indicator lights If this occurs stop the engine and check the...

Page 37: ...can be affected by heat reflection from the road surface engine heat and the exhaust from the surrounding traffic This can cause an error in the temperature reading when your speed is under 19 mph 30...

Page 38: ...For USA 1 1 2 1 air temperature meter 2 SELECT button For Canada 29 Gauges Indicators Displays Instruments Controls 06 09 06 11 46 13 31MCW650_038...

Page 39: ...ilometers ridden This meter can display from 0 to 99 999 miles kilometers If the display exceeds 99 999 miles kilometers it will return to 0 automatically However you may check the complete odometer r...

Page 40: ...s number of miles or kilometers ridden since you last reset the meter The tripmeter has two sub modes A and B Push the RESET button to switch between the odometer tripmeter A and tripmeter B To reset...

Page 41: ...leage Unit Gauges Indicators Displays Instruments Controls The speedometer displays both mph and km h The odometer tripmeter displays both mile and km Press and hold the SELECT button to select mph mi...

Page 42: ...struments Controls Turn the ignition switch ON Shows hour and minute To adjust the time proceed as follows Push and hold both the SELECT button and RESET button for more than 2 seconds The digital clo...

Page 43: ...PM are displayed To end the adjustment press the RESET button 5 seconds after the last adjustment or turn the ignition switch OFF The time is advanced by one minute each time the button is pushed The...

Page 44: ...hazard Key Position Function 35 Ignition Switch Controls Features Instruments Controls To unlock the steering lock insert and push down on the key and turn it to the right to the OFF position The igni...

Page 45: ...for starting the engine Pushing the button in starts the engine See page The starter motor will not operate if the engine stop switch is in the OFF position or the ignition switch is in the hazard pos...

Page 46: ...ired or the turn signals will not work properly and may confuse other drivers To operate turn the ignition key to the ON or hazard position and slide the hazard switch The front and rear turn signals...

Page 47: ...is used to change between the high and low beams of the headlight To operate turn the switch to HI for high beam LO for low beam The turn signal switch is used to signal a turn or a lane change To ope...

Page 48: ...he speed and mileage units for the speedometer odometer tripmeter To change the unit press and hold the button page The SELECT button is also used to set the digital clock page The RESET button is use...

Page 49: ...40 Instruments Controls 06 09 06 11 47 26 31MCW650_049...

Page 50: ...orcycle and adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on your Honda see p...

Page 51: ...t have any alcohol or drugs in your system Make sure your passenger is ready to ride too and is wearing proper gear including a helmet For your safety we strongly recommend that you always wear an app...

Page 52: ...ead comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardl...

Page 53: ...works and handles Practice riding the motorcycle in a safe area to build your skills Do not ride in traffic until you get accustomed to the motorcycle s controls and feel comfortable with its size and...

Page 54: ...o inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconven...

Page 55: ...ars unusual such as a leak or loose cable Make sure the headlight brakelight taillight and turn signals are working properly If you are carrying a passenger or cargo also check the following Make sure...

Page 56: ...e at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after you get on the m...

Page 57: ...ep your motorcycle well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can se...

Page 58: ...cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page Following are the load limits for your motorcycle includes the weight of the rider passe...

Page 59: ...cargo is tied down securely before you ride Place cargo weight as low and close to the center of your motorcycle as possible Balance cargo weight evenly on both sides Check that both tires are proper...

Page 60: ...refer to Break in Guidelines page To protect the catalytic converter in your motorcycle s exhaust system avoid extended idling and the use of leaded gasoline Riding with a Passenger or Cargo Parking B...

Page 61: ...ge Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice in a safe area until you build your skills and get accustomed to the motor...

Page 62: ...rter Your motorcycle is equipped with a side stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neutral If the side stand is up the engi...

Page 63: ...art button with the throttle completely closed Any Air Temperature This motorcycle has a fuel injected engine with an automatic fast idle Follow the procedure indicated below The low oil pressure indi...

Page 64: ...e normal starting procedure If the engine starts then open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps again Your motorcycle s banking le...

Page 65: ...uld normally remain in the RUN position even when the engine is OFF If your motorcycle is stopped with the engine stop switch OFF and the ignition switch ON the headlight and taillight will remain on...

Page 66: ...lever It is at this point the transmission of power to the rear wheel resumes Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Learn the relationship between engine s...

Page 67: ...the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control When changing gears under normal conditions use these recommende...

Page 68: ...k reducing control of the motorcycle To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing you...

Page 69: ...ns or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For...

Page 70: ...orcycle without ABS ABS cannot make up for road conditions bad judgment or improper operation of the brakes It is still your responsibility to ride at reasonable speeds for weather road surface and tr...

Page 71: ...ignition ON again The indicator should come on and go off after you ride the motorcycle at speeds above 6 mph 10 km h If it does not go off ABS is not functioning but the brakes still work the Linked...

Page 72: ...h the transmission in gear will stop the engine even if the clutch lever is pulled in That is a function of the side stand ignition cut off system Check that the side stand is down all the way so that...

Page 73: ...andlebar in place Turn the handlebar all the way to the left or right Push in on the ignition key and turn it to LOCK Remove the key To lower the center stand stand on the left side of the motorcycle...

Page 74: ...iously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 1 holder hooks 1 65 Basic Operation Riding Parking Use the helmet holder to secure your he...

Page 75: ...n easily push an unlocked motorcycle to a waiting truck If you decide to use an anti theft device select one of good quality and be sure to follow the manufacturer s instructions In addition to the st...

Page 76: ...c Operation Riding Keep your owner s manual current registration and insurance information with your motorcycle This will make it easier for the authorities to find you if your motorcycle is stolen an...

Page 77: ...ension page for the extra load Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Tell your passenger to hold the grab rail or your waist lean with you in t...

Page 78: ...t once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking great Fo...

Page 79: ...Clip Removal Raising the Fuel Tank Battery Appearance Care Drive Chain Side Stand Tires Braking Suspension Spark Plugs Engine Idle Speed Clutch System Throttle Air Cleaner Coolant Engine Oil Filter Fu...

Page 80: ...ce The periodic checks provide additional confidence in your motorcycle s performance unless you have the proper tools and service data and are mechanically qualified more often if you ride frequently...

Page 81: ...l to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained motorcycle will also help to reduce air pollution Reme...

Page 82: ...ese tasks with the tools provided with your motorcycle Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be handled only b...

Page 83: ...minate several potential hazards Be sure there is adequate ventilation whenever you operate the engine Let the engine and exhaust system cool before touching Do not run the engine unless instructed to...

Page 84: ...pped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for...

Page 85: ...a month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your motorcyc...

Page 86: ...rip page and the front brake lever page and rear brake pedal Check the levels of the engine oil page coolant page clutch fluid page and brake fluid page Add the correct fluid as necessary and investig...

Page 87: ...r dusty areas or at full throttle Consult your Honda dealer for recommendations applicable to your individual needs and use Some items in the Maintenance Schedule can be performed with basic mechanica...

Page 88: ...Perform the pre ride inspection page and owner maintenance page at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly...

Page 89: ...lace if necessary C clean A adjust L lubricate R replace At higher odometer reading repeat at the frequency interval established here Service more frequently when riding in unusually wet or dusty area...

Page 90: ...127 108 109 125 115 NOTE 2 3 ODOMETER READING Note 1 ITEM FREQUENCY EMISSION RELATED ITEMS EVERY 16 000 mi 25 600 km I EVERY 32 000 mi 51 200 km R INITIAL 600 mi 1 000 km or 1 month R REGULAR EVERY 8...

Page 91: ...BOLTS FASTENERS WHEELS TIRES STEERING HEAD BEARINGS Refer to page 155 142 145 146 122 123 154 ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED ITEMS EVERY 500 mi 800 km I L 82 Maintenance S...

Page 92: ...uld be transferred with the motorcycle to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km initial maintenance i...

Page 93: ...Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68...

Page 94: ...throttle grip clutch lever front brake lever fuel fill cap clutch fluid reservoir front brake fluid reservoir 85 Servicing Your Honda Maintenance Component Locations 06 09 06 11 52 54 31MCW650_094...

Page 95: ...reservoir front suspension spring pre load adjuster front brake caliper engine oil level inspection window engine oil filler cap rear suspension spring pre load adjuster INTERCEPTOR ABS only fuse box...

Page 96: ...uspension rebound damping adjuster battery coolant reserve tank drive chain rear suspension spring pre load adjuster INTERCEPTOR only front suspension spring pre load adjuster 87 Servicing Your Honda...

Page 97: ...NDER SEAT 88 Tool Kit Servicing Your Honda An optional larger tool kit may be available Check with your Honda dealer s parts department The tool kit is stored under the seat page 90 1 06 09 06 11 53 0...

Page 98: ...Honda Your motorcycle provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag in the storage com...

Page 99: ...at Installation Insert the front prongs into the front stays and the rear prongs into the rear stays on the frame Push forward and then down on the rear of the seat Be sure to securely lock the seat a...

Page 100: ...Installation The grab rails must be returned to position when riding in tandem Remove the seat page 90 Remove the caps 1 grab rail mounting bolts 2 and washers 3 Remove the grab rails 4 Install the g...

Page 101: ...riding with a passenger Tighten the grab rail mounting bolts 2 to the specified torque If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper asse...

Page 102: ...s 4 C bolts 5 lower fairing 5 93 Lower Fairing Removal Servicing Your Honda Safety Precautions Refer to on page The lower fairing must be removed to service the coolant reserve tank or to remove the i...

Page 103: ...94 Lower Fairing Removal Servicing Your Honda Removal Remove the A bolts 2 Remove the B bolts 3 Remove the C bolts 4 Remove the clips Installation can be done in the reverse order of removal Installa...

Page 104: ...utions Refer to on page The inner fairing must be removed to service the engine oil filter Removal Installation can be done in the reverse order of removal Installation Remove the lower fairing page 9...

Page 105: ...Servicing Your Honda Safety Precautions Refer to on page The inner panel must be removed to service the fuses Removal Installation can be done in the reverse order of removal Installation Remove the b...

Page 106: ...ess down on the center pin to release the lock Pull the clip out of the hole Slightly open the retaining pawls and then push them out Insert the clip into the hole Lightly press down on the center pin...

Page 107: ...the air cleaner or the rear cylinder spark plugs The fuel tank does not require draining for this procedure Place the motorcycle on its center stand with the transmission in neutral and the ignition s...

Page 108: ...all down Place the base of the extension bar over the installed bolt and position the pin spanner so that it supports the fuel tank Do not raise the fuel tank higher than the stopper cable allows Rais...

Page 109: ...s fewer engine deposits and extends the life of exhaust system components Your engine is designed to use any gasoline that has a pump octane number of 86 or higher Gasoline pumps at service stations n...

Page 110: ...evere can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed u...

Page 111: ...Fuel Servicing Your Honda Safety Precautions Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Insert the ignition...

Page 112: ...only outdoors Wipe up spills immediately 103 Fuel Servicing Your Honda Open the cap Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in...

Page 113: ...ange the engine oil as specified in the maintenance schedule on page Using the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s life Even the be...

Page 114: ...stroke oil Canada only or an equivalent motorcycle oil API classification JASO T 903 standard viscosity weight suggested oil 105 Oil Recommendation Engine Oil Filter Servicing Your Honda cont d Sugges...

Page 115: ...e recommended oil Do not use non detergent vegetable or castor based racing oils Other viscosities shown in the following chart may be used when the average temperature in your riding area is within t...

Page 116: ...g Your Honda JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oi...

Page 117: ...ndicator goes off If the indicator remains on stop the engine immediately Park your motorcycle on its center stand on a firm level surface Check that the oil level is between the upper and lower level...

Page 118: ...r may result in leaks or premature engine damage Refer to on page Your motorcycle s oil filter has very specific performance requirements Use a new genuine Honda oil filter or a filter of equal qualit...

Page 119: ...you do not have the skills or the tools see your Honda dealer If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Park your motor...

Page 120: ...rained fluids is harmful to the environment Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page Pour the drained oil into a...

Page 121: ...it by hand Check the condition of the sealing washer on the engine oil drain bolt Replace the washer every other time the oil is changed Install the engine oil drain bolt and tighten it to the specif...

Page 122: ...Check that there are no oil leaks Check that the oil level is at the upper level mark in the oil inspection window page Install the lower fairings and inner fairing If a torque wrench is not used for...

Page 123: ...Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze containe...

Page 124: ...utions Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifreeze up to 60 should only be used to provide additio...

Page 125: ...to add coolant by removing the radiator cap Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark If the reserve tank is empty or if coolant loss is excessive...

Page 126: ...calding you Always let the engine and radiator cool down before removing the radiator cap 117 Coolant Servicing Your Honda You the Environment Improper disposal of drained fluids is harmful to the env...

Page 127: ...ide in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific performance require...

Page 128: ...Your Honda Discard the air cleaner Install a new air cleaner Install the removed parts in reverse order of removal Remove the air cleaner 4 Raise the fuel tank page 98 Disconnect the vacuum tube 1 Re...

Page 129: ...utions Refer to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustment chec...

Page 130: ...o on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions I...

Page 131: ...clutch system must be inspected periodically for fluid level and leakage If control lever freeplay becomes excessive and the motorcycle creeps or stalls when shifted into gear or if the clutch slips...

Page 132: ...dealer for repair Refer to on page Turn the adjuster while pushing the clutch lever forward Align the arrow on the clutch lever with the index mark on the adjuster Start the engine pull the clutch lev...

Page 133: ...ervicing Your Honda Make sure there are no fluid leaks Check for deterioration or cracks in the hose and fittings Check that the clutch lever assembly is positioned properly and the securing bolts are...

Page 134: ...djustment is not a cure all for other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for...

Page 135: ...ed Servicing Your Honda Adjust idle speed with the throttle stop screw Idle speed in neutral Shift into neutral Start the engine Place your motorcycle on its center stand on a firm level surface 3 4 1...

Page 136: ...plugs that have an iridium coated center electrode Be sure to observe the following when servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated object...

Page 137: ...ent Inspection Spark Plugs Servicing Your Honda Safety Precautions Refer to on page Spark Plug Access To access the rear cylinder spark plugs Raise the fuel tank page Remove the bolts Disconnect the i...

Page 138: ...spark plug wrench 129 Spark Plugs Servicing Your Honda Clean any dirt from around the spark plug bases Be careful not to damage the hoses and the wire harness Using a spark plug wrench remove the spa...

Page 139: ...5 6 8 front cylinder 7 5 130 Spark Plugs Servicing Your Honda To access the front cylinder spark plugs Remove the bolts and wire harness holder Disconnect the ignition coil connectors Disconnect the...

Page 140: ...posits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Make sure that a 1 0 mm wire type feeler gauge cannot be inserted between the spark plug gap If the gauge fit...

Page 141: ...loosening First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Reinstall the ignition coils Connect the ig...

Page 142: ...RIGHT FRONT 10 11 13 12 front cylinder 12 wire harness holder 13 wire harness 10 ignition coils 11 ignition coil connectors 133 Spark Plugs Servicing Your Honda 06 09 06 11 58 24 31MCW650_142...

Page 143: ...er you change your normal load by adding or subtracting a passenger cargo or accessories or when the road or riding conditions change The way you ride your motorcycle and the type of ride you want to...

Page 144: ...tions by changing the spring pre load Lower spring pre load and softer damping provide a softer ride and are usually preferred for light loads and smooth roads Higher spring pre load and firmer dampin...

Page 145: ...e Spring Pre load HARD Refer to on page Adjust the spring pre load by turning the pre load adjuster Make sure that both fork legs are adjusted to the same position For a light load and smooth road con...

Page 146: ...not attempt to disassemble service or dispose of the damper see your Honda dealer The instructions found in this owner s manual are limited to adjustments of the shock assembly only The rear suspensio...

Page 147: ...ns 3 to 7 for when the motorcycle is more heavily loaded Also increase spring pre load for stiffer rear suspension Position 2 standard position Position 1 for a light load and smooth road conditions T...

Page 148: ...until it will no longer turn lightly seats This is the full LOW setting Turn the adjuster clockwise by clicks At that position the end of the adjuster knob should be aligned with the indicator line To...

Page 149: ...conditions turn the adjuster clockwise toward HARD H For a light load and smooth road conditions turn the adjuster counterclockwise toward SOFT S Turn the adjuster counterclockwise approximately turns...

Page 150: ...the level to drop Frequently inspect the system to ensure there are no fluid leaks Periodically inspect the brake fluid level and the brake pads for wear If the brake lever or brake pedal freeplay doe...

Page 151: ...container Be sure to read the label before opening the sealed container An opened container may be contaminated or may have absorbed moisture from the air Align the arrow on the brake lever with the...

Page 152: ...r inspection indicates a low fluid level have your Honda dealer add the recommended brake fluid Wipe up spills immediately Avoid contact with skin or eyes In case of contact wash thoroughly and call a...

Page 153: ...mark check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit have your brake system inspected for leaks Make sure there are no fluid leak...

Page 154: ...of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutouts in each pad If either pad is worn...

Page 155: ...r to on page Place the motorcycle on its center stand stop the engine and place the transmission in neutral Move the left caliper assembly upward while slowly rotating the rear wheel The brake system...

Page 156: ...flated for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for...

Page 157: ...u check air pressure when your tires are warm even if your motorcycle has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold pr...

Page 158: ...ire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the t...

Page 159: ...s repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If the wear indicators are visible replace the tire immediately as it is no longe...

Page 160: ...safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride The tires that came on your mot...

Page 161: ...rash in which you can be seriously hurt or killed Always use the size and type of tires recommended in this owner s manual 152 Tires Servicing Your Honda The recommended tires for your motorcycle are...

Page 162: ...re on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tires on this motorcycle The rims are designed for tubeless tires and during hard acceleration or braking a...

Page 163: ...utral Raise the side stand Start the engine Pull the clutch lever in Shift the transmission into gear Lower the side stand all the way Check that the side stand assembly is working properly If the sid...

Page 164: ...more frequent maintenance will be necessary The service life of the chain depends on proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain or sprocke...

Page 165: ...he following vertical movement by hand Check drive chain slack at several points along the chain The slack should remain constant If it isn t some links may be kinked and binding Lubricating the chain...

Page 166: ...chain page if it has damaged rollers loose pins or kinks that cannot be freed Lubricate the drive chain page if it appears dry or shows signs of rust Lubricate any kinked or binding links and work the...

Page 167: ...ked and adjusted if necessary every 500 miles 800 km When operated at sustained high speeds or under conditions of frequent rapid acceleration the chain may require more frequent adjustments Refer to...

Page 168: ...OFF Loosen the bearing holder pinch bolt Turn the bearing holder clockwise or counterclockwise to obtain the proper chain slack with the pin spanner Torque the bearing holder pinch bolt to If a torqu...

Page 169: ...afety Precautions Refer to on page Lubricate every 500 miles 800 km or sooner if chain appears dry Lubricant Lubricate only with SAE 80 or 90 gear oil Commercial chain lubricants may contain solvents...

Page 170: ...ent may also damage the O rings Inspect the drive chain for possible wear or damage Refer to on page Your motorcycle has an endless riveted master link type chain It should only be removed or replaced...

Page 171: ...ou remove the battery or at least disconnect the battery cables negative cable first Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the...

Page 172: ...to on page If you plan to store your motorcycle we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the b...

Page 173: ...attery box below the seat Pull the battery out of the battery box Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Release the rings and remove t...

Page 174: ...d direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30...

Page 175: ...he battery We recommend using a trickle charger for home charging These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charge...

Page 176: ...mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle i...

Page 177: ...r motorcycle We recommend the use of a garden hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts of your motorcycle After cleaning inspe...

Page 178: ...ft cloth or sponge and plenty of water Dry with a soft clean cloth Remove minor scratches with a commercially available plastic polishing compound Take care to keep brake fluid or chemical solvents of...

Page 179: ...ue can corrode alloy parts Dry your motorcycle with a chamois or a soft towel Leaving water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches As a...

Page 180: ...polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry App...

Page 181: ...ff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth If the paint is chipped apply touch up paint Refer to o...

Page 182: ...tomobiles Apply the polish or wax according to the instructions on the container If a surface on your motorcycle is chipped or scratched your Honda dealer has touch up paint to match your motorcycle s...

Page 183: ...174 Servicing Your Honda 06 09 06 12 03 12 31MCW650_183...

Page 184: ...helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Storing Your Honda Transporting Your Motorcycle You the Environment 176 179 180 06 0...

Page 185: ...otorcycle running again Refer to on page We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur...

Page 186: ...park plugs Remove the spark plugs from the engine and store them in a safe place Do not connect the ignition coils to the ignition coil connectors Pour a tablespoon 15 20 cc of clean engine oil into e...

Page 187: ...your Honda dealer to drain and replace the fuel Charge the battery page as required Install the battery Perform a pre ride inspection page then test ride your motorcycle at low speeds Lubricate the dr...

Page 188: ...rea For information about 24 hour emergency assistance see page USA only Do not tow your motorcycle as towing can seriously damage the transmission When contacting a towing or transporting service be...

Page 189: ...he following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poiso...

Page 190: ...lem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported For information about transporting your motorcycle see page If Your Battery Is Lo...

Page 191: ...do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are...

Page 192: ...the problem may be a simple operational oversight If your motorcycle won t start listen as you press the start button If you don t hear the starter motor turning refer to the symptom If you can hear...

Page 193: ...ut the transmission in neutral or raise the side stand and pull the clutch lever in Replace with a new fuse of the same rating page Tighten the battery lead Charge the battery page If charging doesn t...

Page 194: ...tall the ignition coil connectors and ignition coils securely If the engine still won t start see your Honda dealer Charge the battery page If charging doesn t help see your Honda dealer Tighten the b...

Page 195: ...da dealer POSSIBLE CAUSE WHAT TO DO POSSIBLE CAUSE WHAT TO DO Check the coolant temperature meter Refer to page See your Honda dealer See your Honda dealer blubbers rich fuel mixture May damage cataly...

Page 196: ...persists see your Honda dealer POSSIBLE CAUSE WHAT TO DO See your Honda dealer See your Honda dealer May damage catalytic converters May damage catalytic converters pre ignition runs on after ignitio...

Page 197: ...Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much you can do except have your motorcycle transported to a...

Page 198: ...epair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check the air pressure...

Page 199: ...n the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try inserting an exter...

Page 200: ...anic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools Removal Park your motorcycle on its center stand on a firm level surface Cover both s...

Page 201: ...iper assembly 2 A socket bolt 3 B socket bolt 4 left caliper assembly 5 192 If You Have a Flat Tire Taking Care of the Unexpected Remove the A and B socket bolts and remove the left caliper assembly f...

Page 202: ...o the brake hose during removal support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Any contamin...

Page 203: ...his will force the caliper pistons out of the cylinders The result will be loss of brake fluid If this occurs the brake system will require service See your Honda dealer for this service Install the s...

Page 204: ...stall the right caliper fixing bolts and tighten to the specified torque If the clearances between each surface of the brake disc and the brake bracket not the brake pads are symmetrical follow next s...

Page 205: ...are released Recheck the wheel if the brake drags or if the wheel does not rotate freely After installing the wheel operate the brake lever AND brake pedal several times until you feel pressure You mu...

Page 206: ...ossible to verify proper assembly Improper assembly may lead to loss of braking capability Removal We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not att...

Page 207: ...wheel nuts Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly Tighten the rear wheel nuts to the specif...

Page 208: ...such as climbing a hill If you re stuck in stop and go traffic the temperature may climb some but the radiator fan is designed to prevent overheating Be aware of these variations as you monitor the me...

Page 209: ...ower fairing page It isn t necessary to touch the radiator system If the reserve tank is low or empty don t ride without adding coolant page After adding coolant turn the engine on and check the tempe...

Page 210: ...stem If the indicator comes on while you re riding don t ignore it Pull safely to the side of the road If possible pull the clutch lever in and coast to a stop Stop the engine as soon as it s safe to...

Page 211: ...circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown f...

Page 212: ...Taking Care of the Unexpected Main Fuse Access cont d To access the main fuse A disconnect the wire connector of the starter magnetic switch Pull main fuse A out If it is blown install spare main fuse...

Page 213: ...Access Reconnect the wire connector To access main fuse B open the main fuse B cover Remove the inner panel page Open the fuse box cover Pull main fuse B out If it is blown install a new main fuse B...

Page 214: ...amage to the electrical system To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire inside the fuse If the fuse is blown replace it with a spare fuse...

Page 215: ...arily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If...

Page 216: ...ing safely carefully inspect your motorcycle for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes an...

Page 217: ...ce at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you...

Page 218: ...use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommended If you can...

Page 219: ...210 Taking Care of the Unexpected 06 09 06 12 07 24 31MCW650_219...

Page 220: ...ities and other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification Specifications Break in Guidelines Emission Control Systems Cataly...

Page 221: ...ycle They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification number is stamped o...

Page 222: ...RIGHT SIDE 3 engine number 2 LEFT SIDE 3 2 VIN 213 Vehicle Identification Technical Information The engine number is stamped on the top of the crankcase 3 06 09 06 12 07 40 31MCW650_222...

Page 223: ...mation The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached to the frame un...

Page 224: ...28 9 in 735 mm 47 0 in 1 195 mm 57 5 in 1 460 mm 4 9 in 125 mm overall length overall width overall height wheelbase ground clearance Dimensions 215 Specifications Technical Information 06 09 06 12 07...

Page 225: ...4 stroke oil Canada only or an equivalent motorcycle oil after disassembly after draining after draining oil filter change engine oil capacity engine oil recommendation fuel tank capacity fuel recomme...

Page 226: ...mm IMR8B 9H NGK VNH24Z DENSO 1 200 100 rpm USA Canada or or no adjustment 0 008 in 0 20 mm 0 014 in 0 35 mm passenger capacity maximum weight capacity displacement bore stroke compression ratio spark...

Page 227: ...50VA8 RK50HFOZ5 drive engine sprocket driven rear wheel sprocket or primary reduction gear ratio 1st 2nd 3rd 4th 5th 6th final reduction standard sprocket sizes final drive Power Transmission 218 Spec...

Page 228: ...si 290 kPa 2 90 kgf cm 36 psi 250 kPa 2 50 kgf cm radial ply tubeless or caster trail tire size front tire size rear battery generator tire pressure rear cold tire pressure front cold tire type Chassi...

Page 229: ...55W 12V 21 5W 12V 21W 12V 21W 12V 8W 2 bulbs rear 4 bulbs front headlight brake tail light turn signal lights license light Lights 220 Specifications Technical Information 06 09 06 12 08 50 31MCW650_...

Page 230: ...lbf ft 30 N m 3 1 kgf m 10A 20A 30A INTERCEPTOR ABS INTERCEPTOR 10A 20A other fuses main A main B rear wheel nuts front wheel axle pinch bolts front wheel caliper socket bolts front wheel caliper fix...

Page 231: ...on Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid...

Page 232: ...emissions standards during its useful life when operated and maintained according to the instructions provided The EPA also requires that motorcycles built after January 1 1983 comply with applicable...

Page 233: ...monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when sub...

Page 234: ...rs to determine how much air is going into the engine It then controls how much fuel to inject under all operating conditions The system constantly adjusts the ignition timing reducing the amount of H...

Page 235: ...emical reactions they convert HC CO and NOx in the engine s exhaust to carbon dioxide CO nitrogen N and water vapor This motorcycle complies with the requirements of the California Air Resources Board...

Page 236: ...otorcycle dealer Symptoms Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy T...

Page 237: ...TE TAMPERING ARE THE FOLLOWING ACTS TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits or Canadian provincial laws may prohibit the following acts or the causing thereof T...

Page 238: ...stible materials that come near them Park your motorcycle away from high grasses dry leaves or other flammables Defective catalytic converters contribute to air pollution and can impair your engine s...

Page 239: ...ded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The follo...

Page 240: ...pill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl...

Page 241: ...232 Technical Information 06 09 06 12 09 51 31MCW650_241...

Page 242: ...on your warranty and how to get an official Honda Service Manual Authorized Manuals Warranty Coverage Warranty Service Contacting Honda The Honda Rider s Club USA only Reporting Safety Defects USA on...

Page 243: ...rom Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operat...

Page 244: ...Add 6 Calif Add 8 25 235 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By compl...

Page 245: ...ney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date Expiration Mo Yr Customer Signature Apartment Number Street Address No P O Box Numbe...

Page 246: ...mportant to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the motor...

Page 247: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it i...

Page 248: ...was supplied with your vehicle Please include the following information in your letter name address and telephone number product model year and VIN date of purchase dealer name and address If you hav...

Page 249: ...only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department...

Page 250: ...our new Honda includes roadside assistance for your transport vehicle up to one ton as long as your Honda is aboard or in tow Reimbursement up to 75 for successful completion of a Motorcycle Safety Fo...

Page 251: ...ou purchased an off road motorcycle ATV or PWC your benefits do not include roadside assistance or trip interruption protection Contact your Honda dealer for more information or call 1 800 847 4722 or...

Page 252: ...you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition t...

Page 253: ...mperature Meter Speedometer Odometer Tripmeter A B Digital Clock Horn Button Ignition Switch Loading Protective Apparel Pre ride Inspection RESET Button Rider Training Start Button Turn Signal Switch...

Page 254: ...or Cargo Parking The Importance of Maintenance Maintenance Safety Important Safety Precautions Periodic Maintenance Maintenance Schedule Maintenance Record Tool Kit Owner s Manual Storage Seat Remova...

Page 255: ...Chain Electrical Engine Idle Speed Clutch System Throttle Engine Coolant Engine Oil Filter Fluids Filters Spark Plugs Air Cleaner Fuel Battery Appearance Care Storing Your Honda Transporting Your Moto...

Page 256: ...se Your Key If Your Battery Is Low or Dead Vehicle Identification Specifications Break in Guidelines Emission Control Systems Catalytic Converter Oxygenated Fuels Authorized Manuals Warranty Coverage...

Page 257: ...l protective 42 appearance care 167 bank angle sensor 55 battery 162 brakes fluid 142 front lever adjustment 141 pad wear 145 braking 59 break in guidelines 222 button RESET 39 SELECT 39 capacity fuel...

Page 258: ...switch 36 stopping 56 won t start 183 environment 180 color label 214 compartment owner s manual 89 tool kit 88 consumer information 233 coolant 114 coolant temperature meter 26 cover rear seat 91 cu...

Page 259: ...raising 98 tank capacity 102 fuses 202 gap spark plug 131 gasohol 230 gasoline 100 gauges indicators displays 14 hazard switch 37 headlight dimmer switch 38 helmet holder 65 high beam indicator 18 Hon...

Page 260: ...oval 95 inner panel removal 96 inspection pre ride 45 labels safety 7 lamp check 15 limit weight 49 load limits 49 loading guidelines 49 lock steering 64 lower fairing removal 93 maintenance importanc...

Page 261: ...cted 181 protective apparel 42 odometer 14 30 oil engine 105 low pressure 201 operating controls 35 overheat engine 199 owner s manual storage 89 oxygenated fuels 230 removal inner fairing 95 inner pa...

Page 262: ...schedule maintenance 78 seat removal 90 SELECT button 39 sensor bank angle 55 serial numbers 212 service customer 239 manuals 234 warranty 238 shifting gears 57 side stand 154 side stand ignition cut...

Page 263: ...ar suspension damping 140 switch engine stop 36 hazard 37 headlight dimmer 38 ignition 35 turn signal 38 tachometer 14 18 temperature meter air 28 coolant 26 theft prevention tips 66 throttle 120 tire...

Page 264: ...Index W V vehicle identification no VIN 212 warranty coverage 237 extended 237 service 238 washing your motorcycle 169 weight limit 49 wheels front removal 191 rear removal 197 06 09 06 12 13 04 31MC...

Page 265: ...256 Memo 06 09 06 12 13 06 31MCW650_265...

Page 266: ...engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of cos...

Page 267: ...Quick Reference Quick Reference VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 06 09 06 12 13 16 31MCW650_267...

Page 268: ...oose parts lights throttle brakes indicators unleaded gasoline pump octane number 86 or higher Engine Oil Check the following items monthly page tires wheels fluids lights freeplay drive chain fuses n...

Page 269: ...50 kgf cm DUNLOP D204FK radial ply tubeless 10A 20A 30A or or or or INTERCEPTOR ABS INTERCEPTOR 10A 20A Quick Reference Quick Reference Tires Fuses Coolant ethylene glycol antifreeze silicate free fo...

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