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Honda VFR800 ABS, Owner'S Manual, Page: 109 / 159

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Honda VFR800 ABS Owner'S Manual Download Page 109

Disconnect the ignition coil connectors
(

).

Clean any dirt from around the spark plug
bases.
Remove the spark plugs using a spark
plug wrench (

) furnished in the tool kit.

Remove the ignition coils ( ) from the
spark plugs.

To remove the spark plug from the front
cylinder, remove the bolts ( ) and the
wire harness holder ( ).

4

6.

7.

8.

9.

5

6

(6)

(5)

(8)

(7)

(5)

(4)

7

8

(5) Bolts
(6) Wire harness holder
(7) Ignition coil connectors
(8) Ignition coils

(4) Spark plug wrench

102

08/08/06 10:10:53 32MCW660_112

Classic Cycles Technical Resources

Summary of Contents for VFR800 ABS

Page 1: ...Honda VFR VFR ABS OWNER S MANUAL 08 08 06 09 56 12 32MCW660_003 Classic Cycles Technical Resources...

Page 2: ...direct sales European direct sales Ireland Australia New Zealand Ireland Australia New Zealand E F ED EK UK France European direct sales France The specifications may vary with each locale E F ED EK U...

Page 3: ...could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find...

Page 4: ...ual is filled with important safety information please read it carefully Safety Headings Safety Section Instructions You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KI...

Page 5: ...AR CONTROLS RIGHT HANDLEBAR CONTROLS IMMOBILIZER SYSTEM HISS KEYS IMPORTANT SAFETY INFORMATION page page 48 49 51 54 56 1 2 4 11 26 31 34 36 38 41 42 OPERATION MOTORCYCLE SAFETY MAJOR COMPONENTS Infor...

Page 6: ...PANEL INNER COWL REAR SEAT COVER HEADLIGHT AIM VERTICAL ADJUSTMENT FUEL TANK MAINTENANCE POSITION STORAGE COMPARTMENT FOR U SHAPED ANTI THEFT LOCK HELMET HOLDERS CLIP page page 71 73 76 77 79 83 84 57...

Page 7: ...VAL FROM STORAGE STORAGE BULB REPLACEMENT FUSE REPLACEMENT BATTERY BRAKE SYSTEM INSPECTION BRAKELIGHT SWITCH ADJUSTMENT FRONT AND REAR SUSPENSION INSPECTION page page 85 86 87 88 91 92 93 94 95 100 10...

Page 8: ...on sturdy boots gloves and other protective gear page Some drivers do not see motorcycles because they are not looking for them To make yourself more visible wear bright reflective clothing position y...

Page 9: ...For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete p...

Page 10: ...loose clothes that could get caught on any part of your motorcycle Your helmet is your most important piece of riding gear because it offers the best protection against head injuries A helmet should f...

Page 11: ...ry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can seriously affect your motorcycle s handling braking and stability Non Honda access...

Page 12: ...ly intended for transporting you and a passenger You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger If you wish to carry more cargo check with yo...

Page 13: ...for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance and banking angle limit suspension travel or steering travel alter your ri...

Page 14: ...e any original equipment or modify your motorcycle in any way that would change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it u...

Page 15: ...Right multi function display Hazard switch Clutch fluid reservoir Passing light control switch Headlight dimmer switch Front brake fluid reservoir Engine stop switch Start button Rearview mirror Tacho...

Page 16: ...r cap Footpeg Passenger footpeg Engine oil inspection window Rear brake pedal Helmet holder Rear suspension spring preload adjuster knob VFR ABS Tool kit 9 08 08 06 09 58 51 32MCW660_019 www ClassicCy...

Page 17: ...stand Shift lever Engine oil drain bolt Rear suspension rebound damping adjuster Passenger footpeg Center stand Helmet holder Document compartment Storage compartment for U shaped anti theft lock 10 0...

Page 18: ...dicator 7 Right multi function display 8 RESET button 9 HISS button 10 Immobilizer system HISS indicator 11 SELECT button 12 Left multi function display 13 Left turn signal indicator 14 Low oil pressu...

Page 19: ...maximum engine speed the beginning of the tachometer red zone can damage the engine Lights when the headlight is on high beam This light normally comes on when the ignition is turned ON and goes off...

Page 20: ...es on at any other time reduce speed and take the motorcycle to your Honda dealer as soon as possible The display includes the following functions This display shows the initial display page Shows mil...

Page 21: ...age Immobilizer system HISS indicator red This indicator lights for a few seconds when the ignition switch is turned ON and the engine stop switch is at RUN It will then go off if the properly coded k...

Page 22: ...r the speedometer odometer tripmeter The display includes the following functions This display shows the initial display page Shows riding speed page Shows coolant temperature page Shows air temperatu...

Page 23: ...ting range Should light when ignition switch is ON and engine is not running Should go out when the engine starts except for occasional flickering at or near idling speed when engine is warm Running t...

Page 24: ...ine and check the reserve tank coolant level Read pages and do not ride the motorcycle until the problem has been corrected Exceeding maximum running temperature may cause serious engine damage Neutra...

Page 25: ...y And only the selected unit of either km h km or mph mile will be indicated Digital clock and tripmeter will reset if the battery is disconnected The unit mph and mile will be displayed only for E an...

Page 26: ...splay includes the following functions Coolant Air temperature meter Speedometer 1 2 3 4 5 6 7 1 5 1 Right multi function display 2 Odometer Tripmeter 3 Fuel gauge 4 Digital clock 5 Left multi functio...

Page 27: ...The fuel gauge liquid crystal display shows the approximate fuel supply available in a graduated display When the segment F goes on the fuel tank capacity including reserve is 1 3 2 1 3 2 1 Fuel gaug...

Page 28: ...es and do not ride the motorcycle until the problem has been corrected If the coolant temperature reaches 122 C while the air temperature display is selected the display will automatically switch to c...

Page 29: ...tion from the road surface engine heat and the exhaust from the surrounding traffic This can cause the temperature reading not to be correct when your speed is under 30 km h 19 mph 1 1 2 2 Below 11 C...

Page 30: ...s or above and when the ignition switch is turned ON number of the 6th digit is shown in the right end place of the odometer for 0 75 seconds after the initial display on the odometer That is number i...

Page 31: ...n with the display in the tripmeter A or tripmeter B mode The speedometer displays both km h and mph The odometer tripmeter displays both km and mile Push and hold the SELECT button for more than 2 se...

Page 32: ...advanced by ten minutes when the button is pushed and held To end the adjustment press the RESET button 5 seconds after the last adjustment or turn the ignition switch OFF Push and hold both the SELEC...

Page 33: ...ard SOFT for a light load and smooth road condition To increase HARD Turn the adjuster clockwise toward HARD for a firmer ride and rough road condition Adjust the spring preload by turning the spring...

Page 34: ...road condition Rebound Damping Turn the damping adjuster clockwise until it will no longer turn lightly seats This is the full hard setting The adjuster is set in the standard position when the adjust...

Page 35: ...osition is for a light load and smooth road conditions Position is the standard position Positions to increase spring preload for a stiffer rear suspension and can be used when the motorcycle is more...

Page 36: ...toward HIGH for a firmer ride and rough road condition To adjust the spring preload turn the adjuster knob Turn the spring preload adjuster knob counterclockwise until it will no longer turn lightly...

Page 37: ...to disassemble or service the damper it cannot be rebuilt and must be replaced when worn out Disposal should only be done by your Honda dealer The instructions found in this owner s manual are limite...

Page 38: ...age there is probably air in the brake system and it must be bled See your Honda dealer for this service Front Brake Fluid Level The recommended brake fluid is Honda DOT 4 brake fluid from a sealed co...

Page 39: ...r is released The distance between the tip of the brake lever and the grip can be adjusted by turning the adjuster while pushing the lever forward Align the arrow on the brake lever with the index mar...

Page 40: ...gs Rear Brake Fluid Level Other Checks With the motorcycle in an upright position check the fluid level It should be between the UPPER and LOWER level marks If the level is at or below the LOWER level...

Page 41: ...bably air in the clutch system and it must be bled out See your Honda dealer for this service Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings Other Check...

Page 42: ...grip can be adjusted by turning the adjuster while pushing the lever forward Align the arrow on the clutch lever with the index mark on the adjuster 2 4 3 1 2 3 4 1 1 Clutch lever 2 Adjuster 3 Arrow...

Page 43: ...recommended only when additional protection against freezing is needed A concentration of less than 40 60 40 antifreeze will not provide proper corrosion protection During freezing temperatures check...

Page 44: ...th the motorcycle in an upright position If the coolant level is below the LOWER level mark remove the left front cowl page and the reserve tank cap Add coolant mixture until it reaches the UPPER leve...

Page 45: ...l fill cap push the fuel fill cap into the filler neck until it snaps closed and locks Remove the key 1 2 3 3 1 2 1 Fuel fill cap 2 Ignition key 3 Filler neck FUEL Fuel Tank 38 22 0 5 81 US gal 4 84 I...

Page 46: ...onsult your Honda dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Use unleaded petrol with a research octane number of 91 or higher...

Page 47: ...olvents and corrosion inhibitors The use of petrol containing more than 10 ethanol or more than 5 methanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corro...

Page 48: ...stop the engine immediately Stop the engine and put the motorcycle on its center stand on level ground After 2 3 minutes check that the oil level is between the upper and lower level marks in the insp...

Page 49: ...ated Overinflated tyres make your motorcycle ride harshly are more prone to damage from road hazards and wear unevenly We recommend that you visually check your tyres before every ride and use a gauge...

Page 50: ...ed cold tyre pressures are Whenever you check the tyre pressures you should also examine the tyre treads and sidewalls for wear damage and foreign objects Look for Bumps or bulges in the side of the t...

Page 51: ...yres before tread depth at the center of the tyre reaches the following limit 1 For Germany Minimum tread depth 2 Front Rear 1 Wear indicator 2 Wear indicator location mark Tread Wear 44 1 5 mm 0 06 i...

Page 52: ...In addition you may not be able to safely carry as much weight as with a new tyre Theref ore we strongly recommend that you replace a damaged tyre If you choose to have a tyre repaired be sure the whe...

Page 53: ...balanced after the new tyre is installed Front Rear Type Tyre Replacement 46 120 70 ZR17M C 58W 180 55 ZR17M C 73W radial ply tubeless D204K MEZ4A BT020R BB MEZ4A FRONT BT020F BB D204FK METZELER BRID...

Page 54: ...e tube to burst Use only tubeless tyres on this motorcycle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to...

Page 55: ...an be removed Key cannot be removed Key cannot be removed The headlight position lights taillights and license light will come on whenever you turn the ignition switch ON If your motorcycle is stopped...

Page 56: ...a key Store the plate in a safe place To reproduce keys bring all keys key number plate and motorcycle to your Honda dealer Up to four keys can be registered with the immobilizer system HISS including...

Page 57: ...up is available These keys contain electronic circuits that are activated by the immobilizer system HISS They will not work to start the engine if the circuits are damaged Do not grind drill or in an...

Page 58: ...gnition switch to OFF remove the key reinsert and turn the switch ON again HISS is the abbreviation of Honda Ignition Security System The immobilizer system HISS protects your motorcycle from theft A...

Page 59: ...he ignition switch is turned off can be cancelled When you want to restore flashing of the immobilizer system HISS indicator while the ignition switch is turned off once turn the ignition switch to on...

Page 60: ...e key code keep each immobilizer key on a separate ring Do not attempt to alter the immobilizer system HISS or add other devices to it Electrical problems could result making it impossible to start yo...

Page 61: ...he engine stop switch is in the OFF position the starter motor will not operate If your motorcycle is stopped with the ignition switch ON and the engine stop switch OFF the headlight position light ex...

Page 62: ...h left and right turn signals start flashing With the ignition switch is position the signals continue flashing even the engine or other lights are OFF 3 3 3 Hazard switch Hazard Switch 55 08 08 06 10...

Page 63: ...ignal a left turn R to signal a right turn Press to turn signal off Press the button to sound the horn 2 1 4 3 1 Headlight dimmer switch 2 Passing light control switch 3 Turn signal switch 4 Horn butt...

Page 64: ...he steering turn the key to OFF while pushing in Do not turn the key to LOCK while riding the motorcycle loss of vehicle control will result 1 A A B B C C A A 1 1 Ignition key A Push in B Turn to LOCK...

Page 65: ...the front stay and the rear prongs into the rear stays on the frame Push forward and then down on the rear of the seat Be sure the seat is locked securely in position after installation 1 2 3 4 1 4 3...

Page 66: ...Holder hooks HELMET HOLDERS 59 Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the...

Page 67: ...shing your motorcycle be careful not to flood this area with water This owner s manual and other documents should be stored in the document bag 2 1 1 2 58 1 Document bag 2 Document compartment DOCUMEN...

Page 68: ...at page After storing be sure to fasten the lock with the rubber band securely Some U shaped locks may not be stored in the compartment due to their size or design 1 58 1 1 Rubber band STORAGE COMPART...

Page 69: ...ear seat cover Remove the caps bolts and washers Install the grab rail covers Remove the rear grab rails 1 2 1 1 3 3 4 2 4 3 2 2 4 5 5 1 2 3 5 4 58 1 Caps 2 Bolts 3 Washers 4 Grab rails 5 Grab rail co...

Page 70: ...nstall the seat properly page If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly The grab rail could come off easily and result in ser...

Page 71: ...s C Installation can be done in the reverse order of removal Remove the clips Remove the front cowl 1 2 3 3 4 2 4 1 1 2 4 3 1 2 4 3 1 1 5 5 5 5 1 Clips 2 Bolts A 3 Bolts B 4 Bolts C 5 Front cowl FRONT...

Page 72: ...cowl page Remove the clips Installation can be done in the reverse order of removal Installation Remove the inner cowl 1 1 2 64 1 3 2 2 1 Clips 2 Inner cowl INNER COWL 65 08 08 06 10 05 48 32MCW660_0...

Page 73: ...r Removal Installation Remove the inner panel Installation can be done in the reverse order of removal Remove the bolts Remove the clip 3 2 1 2 1 3 2 3 1 1 Bolts 2 Clip 3 Inner panel INNER PANEL 66 08...

Page 74: ...enter stand on a firm level surface with the transmission in neutral and the ignition switch OFF Check that the fuel fill cap is closed Remove the seat page Remove the bolts with washers and the colla...

Page 75: ...over the installed bolt and position the pin spanner so that it supports the fuel tank Do not raise the fuel tank higher than the stopper cable allows Raise the front of the fuel tank and install the...

Page 76: ...ade by turning the screws in or out as necessary Obey local laws and regulations B B 1 A A B B 1 A A 1 Screws A Up B Down H E A D L I G H T A I M V E R T I C A L ADJUSTMENT 69 08 08 06 10 06 19 32MCW6...

Page 77: ...the clip from the hole Removal Slightly open the retaining pawls and then push them out Insert the clip into the hole Lightly press down on the center pin to lock the clip Installation CLIP 70 08 08 0...

Page 78: ...f you detect any problem be sure you take care of it or have it corrected by your Honda dealer Front and rear brakes check operation make sure there is no brake fluid leakage pages 1 3 2 4 41 38 36 37...

Page 79: ...ull closing in all steering positions Lights and horn check that headlight brake tail light turn signals indicators and horn function properly Side stand ignition cut off system check for proper funct...

Page 80: ...started if the side stand is down unless the transmission is in neutral If the side stand is up the engine can be started in neutral or in gear with the clutch lever pulled in After starting with the...

Page 81: ...indicator lamp and the low oil pressure indicator light during operation stop the engine immediately and check the engine oil level Operating the engine with insufficient oil pressure can cause seriou...

Page 82: ...ess the start button with the throttle completely closed The engine will not start if the throttle is fully open because the electronic control module cuts off the fuel supply Y our mot orcycle is des...

Page 83: ...ity and performance by paying extra attention to how you ride during the first 500 km 300 miles During this period avoid full throttle starts and rapid acceleration RUNNING IN 76 08 08 06 10 07 12 32M...

Page 84: ...speed close the throttle pull in the clutch lever and shift to 2nd gear by raising the shift lever T h is sequence is re p ea t e d t o progressively shift to 3rd 4th 5th and 6th top gear Make sure f...

Page 85: ...nt and rear brakes should be used at the same time and should not be applied strongly enough to lock the wheel or braking effectiveness will be reduced and control of the motorcycle be difficult 6 5 7...

Page 86: ...ssible reduce speed or brake before entering a turn closing the throttle or braking in mid turn may cause wheel slip Wheel slip will reduce control of the motorcycle Important Safety Reminders This mo...

Page 87: ...her drivers It may also overheat the brakes reducing effectiveness When descending a long steep grade use engine compression braking by down shifting with intermittent use of both brakes Continuous br...

Page 88: ...ad level It is important to follow the tyre recommendations page The ABS computer works by comparing wheel speed Non recommended tyres can affect wheel speed and may confuse the ABS computer In some s...

Page 89: ...ride the motorcycle at speeds above 10 km h 6 mph If it does not go off ABS is not functioning but the brakes still work a Dual Combined Brake System and provide normal stopping ability However you sh...

Page 90: ...m level ground to prevent it from falling over If you must park on a slight incline aim the front of the motorcycle uphill to reduce the possibility of rolling off the side stand or overturning Lock t...

Page 91: ...rk your motorcycle in a locked garage whenever possible Use an additional anti theft device of good quality Put your name address and phone number in this Owner s Manual and keep it on your motorcycle...

Page 92: ...s even if you are able to make some repairs To help you properly care for your motorcycle the following pages include a Maintenance Schedule and a Maintenance R e cord f o r r e gula r ly sch eduled m...

Page 93: ...instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise...

Page 94: ...the motorcycle from falling over park it on a firm level surface using the center stand or a maintenance stand to provide support Read the instructions before you begin and make sure you have the tool...

Page 95: ...ealer should road test your motorcycle after each periodic maintenance is carried out Should be serviced by your Honda dealer unless the owner has proper tools and service data and is mechanically qua...

Page 96: ...R I R I I 30 20 30 I 24 16 24 I I I R R I I I I 18 12 18 R I 12 8 12 I I R R I I I I 6 4 6 I 1 0 6 R R I MONTH NOTE NOTE 2 NOTE 3 FUEL LINE REFER TO PAGE 105 94 100 104 95 99 97 99 106 36 37 FREQUENC...

Page 97: ...NOTE NOTE 3 NOTE 3 36 24 36 I R I I I I I R I I I I I 30 20 30 I I I 24 16 24 I I I I I I I I I I I I I 18 12 18 R I R 12 8 12 I I I I I I I I I I I I I 6 4 6 I I I 1 0 6 I I I REFER TO PAGE 108 112...

Page 98: ...or rear suspension adjustment Pin spanner for drive chain adjustment 0 7 mm Feeler gauge 8 mm Box wrench Screwdriver grip No 2 screwdriver No 2 Phillips screwdriver Pliers 10 14 mm Open end wrench 8 1...

Page 99: ...ired when registering your motorcycle They may also be required by your dealer when ordering replacement parts Record the numbers here for your reference The engine number is stamped on top of the cra...

Page 100: ...lacement parts Record the colour and code here for your reference The colour label is attached to the frame below the seat page COLOUR CODE 1 1 58 1 Colour label COLOUR LABEL 93 08 08 06 10 09 28 32MC...

Page 101: ...uivalent quality may cause premature engine wear or performance problems Remove the air cleaner housing cover by removing the screws Raise the fuel tank page The air cleaner should be serviced at regu...

Page 102: ...clutch performance Do not use non detergent vegetable or castor based racing oils SG or higher except o il s l a be le d a s energy conserving on the circular API service label MA JASO T 903 standard...

Page 103: ...temperatures JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the o...

Page 104: ...s unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possi ble after handling used oil Please dispose of used engin...

Page 105: ...ller cap oil drain plug and sealing washer Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter 3 3 1 2 1 2 64 3 65 1 2 1 Oil drain plug 2 Sealing wash...

Page 106: ...cowl and front cowl Start the engine and let it idle for 3 5 minutes Check that the sealing washer on the drain plug is in good condition and install the plug Replace the sealing washer every other t...

Page 107: ...To check the spark plug gap use only a wire type feeler gauge To prevent damaging the iridium coating of the center electrode never use a leaf type feeler gauge Standard For cold climate Below 5 C 41...

Page 108: ...rom the spark plugs Clean any dirt from around the spark plug bases Remove the spark plugs using a spark plug wrench furnished in the tool kit Be careful not to damage the hoses and the wire harness 1...

Page 109: ...the tool kit Remove the ignition coils from the spark plugs To remove the spark plug from the front cylinder remove the bolts and the wire harness holder 4 6 7 8 9 5 6 6 5 8 7 5 4 7 8 5 Bolts 6 Wire...

Page 110: ...park plug in by hand to prevent cross threading First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats If ins...

Page 111: ...de of front cylinder and install and tighten the bolts Install the remaining parts in the reverse order of removal Hold the ignition coils wire harness in the right side of front cylinder with the wir...

Page 112: ...ing positions To adjust the freeplay loosen the lock nut and turn the adjuster Measure the throttle grip freeplay at the throttle grip flange The standard freeplay should be approximately 1 2 1 2 1 B...

Page 113: ...normal operating temperature for accurate idle speed adjustment 10 minutes of stop and go riding is sufficient Adjust idle speed with the throttle stop screw Idle speed In neutral 1 2 1 B B A A 87 1...

Page 114: ...onda Shop Manual Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap 87 COOLANT Coolant Replacement 107 Removing the radiator cap while the engine is hot...

Page 115: ...lace the motorcycle on its center stand and shift the transmission into neutral Check slack in the lower drive chain run midway between the sprockets Drive chain slack should be adjusted to allow the...

Page 116: ...y Worn Teeth Broken or Damaged Teeth Worn sprocket Teeth Damaged sprocket Teeth Normal sprocket Teeth A drive chain with damaged rollers loose pins or missing O rings must be replaced A chain which ap...

Page 117: ...ation see your Honda dealer as soon as possible to verify proper assembly Turn the bearing holder clockwise or counterclockwise to obtain the proper chain slack with the pin spanner and extension bar...

Page 118: ...bottom part of the frame may be caused by excessive drive chain slack of more than Replacement chain This motorcycle has a staked master link drive chain which requires a special tool for cutting and...

Page 119: ...eaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Do not brush the rubber O rings Brushing will damage them Wipe dry and lubricate only with SAE 8...

Page 120: ...chain slider for wear The chain slider must be replaced if it is worn to the wear limit line For replacement see your Honda dealer 2 1 87 1 2 1 Chain slider 2 Wear limit line DRIVE CHAIN SLIDER 113 08...

Page 121: ...re must be no oil leakage Carefully inspect all front and rear suspension fasteners for tightness Swingarm bearings should be checked by pushing hard against the side of the rear wheel while the motor...

Page 122: ...system Sit astride the motorcycle put the side stand up and the transmission in neutral Start the engine and with the clutch lever pulled in shift the transmission into gear Lower the side stand The e...

Page 123: ...der the engine Cover both sides of the front wheel with a protective tape or equivalent Remove the socket bolt A and socket bolt B 3 2 3 1 2 87 3 1 2 1 1 Protective tape 2 Socket bolt A 3 Socket bolt...

Page 124: ...ced out of the cylinder with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary See your Honda dealer for this service To avoid damage to the brake hose supp...

Page 125: ...bolts and remove the front axle bolt Withdraw the front axle shaft and remove the front wheel 7 7 9 8 6 7 8 9 7 7 Axle pinch bolts 8 Front axle bolt 9 Front axle shaft 118 08 08 06 10 12 51 32MCW660_1...

Page 126: ...between each surface of the brake disc and the brake bracket not the brake pads are symmetrical follow next step Operate the front brake and pump the fork several times Check for free wheel rotation...

Page 127: ...nch bolts on the right fork leg to specified torque Measure the clearance between each surface of the left brake disc and the left brake caliper body not the brake pads with a 0 7 mm 0 028 in feeler g...

Page 128: ...r installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity After installing the wheel apply the brake several times and t...

Page 129: ...ach regular maintenance interval page Check the cutout in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service Always inspect each pad in both...

Page 130: ...tout in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service REAR BRAKE 2 2 2 2 Cutouts Rear Brake 123 08 08 06 10 13 28 32MCW660_133 www Clas...

Page 131: ...e the transmission in neutral Move the left caliper assembly upward while slowly rotating the rear wheel The brake system is normal if the rear wheel stops If the rear wheel does not stop see your Hon...

Page 132: ...cap strip is removed This symbol on the battery means that this product must not be treated as household waste An improperly disposed of battery can be harmful to the environment and human health Alw...

Page 133: ...OFF Installation Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal Check all bolts and other fasteners are secure Removal Remove the c...

Page 134: ...oad in the electrical system See your Honda dealer for repair Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result causing a danger...

Page 135: ...ve the inner panel page Open the fuse box cover Pull out the old fuse and install a new fuse The spare fuses are located in the fuse box Close the fuse box cover and install the inner panel Fuse Box 4...

Page 136: ...page The main fuse B is located under the seat The specified fuse is Main Fuse B Reconnect the connector and install the seat The spare fuse is located side of the starter magnetic switch Disconnect t...

Page 137: ...me to time Adjustment is done by turning the adjusting nut Turn the nut in the direction if the switch operates too late and in direction if the switch operates too soon 1 2 B B A A 87 2 B A 1 1 Brake...

Page 138: ...hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than those specified If yo...

Page 139: ...val Remove the inner panel page Install the dust cover with its arrow mark facing up Pull out the bulb without turning 5 4 3 2 1 2 6 1 5 2 5 66 3 4 4 3 2 5 1 5 3 2 1 4 Except U U type For U U type For...

Page 140: ...remove it Pull out the bulb without turning Install a new bulb in the reverse order of removal 2 3 2 1 2 1 1 1 Position light socket 2 Bulb Position Light Bulb Except U U type II 133 08 08 06 10 14 54...

Page 141: ...ockwise then pull it out toward you Pull out the bulb without turning Install a new bulb in the reverse order of removal 1 2 3 4 58 1 1 2 2 2 1 1 Socket 2 Bulb Brake Taillight Bulb 134 08 08 06 10 15...

Page 142: ...a new bulb in the reverse order of removal Pull out the bulb without turning Remove the clip and the bulb maintenance lid 1 2 3 4 3 4 2 1 3 4 2 1 1 Clip 2 Bulb maintenance lid 3 Socket 4 Bulb Front T...

Page 143: ...lockwise then pull it out toward you Pull out the bulb without turning Install a new bulb in the reverse order of removal 1 2 3 2 1 4 1 58 2 1 Socket 2 Bulb Rear Turn Signal Bulb 136 08 08 06 10 15 16...

Page 144: ...er of removal Remove the A nuts washers collars and bolts Remove the license plate bracket R emove the license plate bracket stay 3 2 1 4 5 6 1 2 3 5 6 7 9 8 10 11 7 2 1 3 4 4 8 9 10 11 7 5 6 Except U...

Page 145: ...air can damage certain parts of the motorcycle If your motorcycle is still warm from recent operation give the engine and exhaust system time to cool off Avoid cleaning products that are not specifica...

Page 146: ...ately after washing the motorcycle Moisture condensation inside the headlight lens will disappear gradually by lighting the headlight in high beam Run the engine while keeping the headlight on The rea...

Page 147: ...al braking performance Braking efficiency may be temporarily impaired immediately after washing the motorcycle Anticipate longer stopping distance to avoid a possible accident After washing your motor...

Page 148: ...e warm water This worsens the effect of the salt Dry the motorcycle and make sure the metal is protected with the wax Using plenty of water clean the mat painted surface with a soft cloth or sponge Dr...

Page 149: ...oth The exhaust pipe and muffler is stainless steel but may become stained by mud or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with...

Page 150: ...into an approved petrol container using a commercially available hand siphon or an equivalent method Spray the inside of the tank with an aerosol rust inhibiting oil Reinstall the fuel fill cap on th...

Page 151: ...in direct sunlight Remove the ignition coil connectors and ignition coils from the spark plugs Using tape or string secure the connectors to any convenient plastic body part so that they are positione...

Page 152: ...quired Install the battery Drain any excess aerosol rust inhibiting oil from the fuel tank Fill the fuel tank with fresh petrol Perform all Pre ride Inspection checks page Test ride the motorcycle at...

Page 153: ...turn it off and look it over carefully inspect it for fluid leaks check the tightness of critical nuts and bolts and secure such parts as the handlebar control levers brakes and wheels If there is mi...

Page 154: ...enger capacity Maximum weight capacity SPECIFICATIONS DIMENSIONS CAPACITIES 147 2 120 mm 83 5 in 735 mm 28 9 in 1 195 mm 47 0 in 1 460 mm 57 5 in 2 9 3 1 US qt 2 6 Imp qt 3 1 3 3 US qt 2 7 Imp qt 3 8...

Page 155: ...C 41 F Idle speed Valve clearance Cold ENGINE 148 72 0 48 0 mm 2 83 1 89 in 11 6 1 782 cm 47 7 cu in VNH27Z DENSO IMR9B 9H NGK IMR8B 9H NGK VNH24Z DENSO 1 200 100 min rpm 0 20 mm 0 008 in 0 35 mm 0 0...

Page 156: ...SIS AND SUSPENSION POWER TRANSMISSION 149 25 30 95 mm 3 7 in 120 70 ZR17M C 58W 180 55 ZR17M C 73W 2 687 0 965 1 111 1 291 1 578 2 062 2 846 1 939 radial ply tubeless D204FK BT020F BB MEZ4A FRONT D204...

Page 157: ...light Front Rear Position light License light II II ELECTRICAL LIGHTS FUSE 150 12V 10Ah 12V 55W 4 0 497 kW 5 000 min rpm 12V 11Ah 12V 5W 12V 5W 2 12V 21W 2 12V 21W 2 12V 21 5W 2 12V 60 55W 2 30A 30A 1...

Page 158: ...re for the chemical reactions to take place They can set on fire any combustible materials that come near them Park your motorcycle away from high grasses dry leaves or other flammables Defective cata...

Page 159: ...es Honda Cruiser Parts Accessories Honda Motorcycle Parts Accessories Save Up to 45 on Motorcycle Tires Honda VFR800 OEM Parts Online Schematics Mega Motor Madness Motorcycle Gear Closeout Sale Click...

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