Honda VFR800 2005 Owner'S Manual Download Page 106

Page: 106 / 269

(3)

(4)

(1)

LEFT FRONT (right side similar)

(2)

(1) A bolt
(2) B bolt

(3) A clip
(4) inner panel

Inner Panel Removal

Servicing Your Honda

Saf ety Precautions

Refer to

on page

The inner panel must be removed to
service the fuses.

Removal

Installation can be done in the reverse
order of removal.

Installation

Remove the A bolt (1) and B bolt (2).
Remove the A clip (3).
Remove the inner panel (4).

1.
2.
3.

04/07/02 14:22:29 31MCW630_106

Summary of Contents for VFR800 2005

Page 1: ...tice and without incurring any obligation This Owner s Manual covers the and models You may find descriptions of equipment and features that are not on your particular model All illustrations are based on the model This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold 2004 Honda Motor Co Ltd INTERCEPTOR INTERCEPTOR ABS INTERCEPT...

Page 2: ...2005 Honda VFR800 A INTERCEPTOR ABS OWNER S MANUAL 04 07 02 14 08 50 31MCW630_002 ...

Page 3: ...But it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning of each section and both an in depth tabl...

Page 4: ...knows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information You may also want to visit our website at www honda com Happy riding This product contains or emits chemicals known to the State of California to cause cancer and birth defects o...

Page 5: ...and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including on the motorcycle preceded by a s...

Page 6: ... t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety how to use this motorcycle correctly and safely This entire manual is filled with important safety information please read it carefully 04 07 02 14 09 17 31MCW630_006 ...

Page 7: ... make sure you and your motorcycle are ready to ride and important information about loading Important safety information you should know plus a look at the safety related labels on your motorcycle The location and function of indicators gauges and controls on your motorcycle and operating instructions for various controls and features How to start and stop the engine shift gears and brake Also ri...

Page 8: ...enance schedule and instructions for specific maintenance and adjustment items How to store and transport your motorcycle and how to be an environmentally responsible rider What to do if you have a flat tire your engine won t start etc ID numbers technical specifications and other technical facts Sequential listing of topics in this owner s manual Handy facts about fuel engine oil tire sizes and a...

Page 9: ...04 07 02 14 09 41 31MCW630_009 ...

Page 10: ...d recommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your motorcycle Important Safety Information 2 Accessories Modifications 5 Safety Labels 7 04 07 02 14 09 45 31MCW630_010 ...

Page 11: ...do to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves...

Page 12: ...ve clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice in a safe area until you build your skills and get accustomed to the motorcycle s size and weight Because many accidents inv...

Page 13: ...ohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your motorcycle properly maintained and in safe riding condition To help avoid problems inspect your motorcycle before every ride and perform a...

Page 14: ...following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your Honda dealer for assistance and always follow these guidelines Make sure the a...

Page 15: ...gned for these attachments and their use can seriously impair your motorcycle s handling We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride Removing or modifying your lights exhaust system emission cont...

Page 16: ...warn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your Honda dealer for a replacement 04 07 02 14 10 28 31MCW630_016 ...

Page 17: ... For USA For CANADA 8 Safety Labels Motorcycle Safety 04 07 02 14 10 43 31MCW630_017 ...

Page 18: ...ribed in this section Instructions for other components are presented in other sections of this manual where they will be most useful Component Locations 11 Gauges Indicators Displays 14 Multi function Display 24 Fuel Gauge 25 Coolant Temperature Meter 26 Air Temperature Meter 28 Speedometer 30 Odometer Tripmeter A B 31 Changing the Speed and Mileage Unit 32 Digital Clock 33 cont d 04 07 02 14 10 ...

Page 19: ...ents Controls Controls Features Ignition Switch 35 Start Button 36 Engine Stop Switch 36 Hazard Switch 37 Headlight Dimmer Switch 38 Turn Signal Switch 38 Horn Button 39 SELECT Button 39 RESET Button 39 04 07 02 14 10 53 31MCW630_019 ...

Page 20: ...nt brake lever rearview mirror ignition switch front brake fluid reservoir engine stop switch tachometer start button clutch fluid reservoir front spring pre load adjuster right multi function display left multi function display hazard switch 11 Component Locations Instruments Controls 04 07 02 14 10 57 31MCW630_020 ...

Page 21: ...t holder rear spring pre load adjuster knob INTERCEPTOR ABS only tool kit compartment storage compartment for U shaped lock footpeg rear brake pedal oil inspection window oil filler cap 12 Component Locations Instruments Controls 04 07 02 14 11 02 31MCW630_021 ...

Page 22: ...ge helmet holder rear rebound damping adjuster battery passenger footpeg rear spring pre load adjuster INTERCEPTOR only fuse box INTERCEPTOR ABS only side stand footpeg shift lever 13 Component Locations Instruments Controls 04 07 02 14 11 06 31MCW630_022 ...

Page 23: ...uently Their functions are described on the following pages 1 tachometer 2 tachometer red zone 3 anti lock brake system ABS indicator INTERCEPTOR ABS only 4 high beam indicator 5 PGM FI malfunction indicator lamp MIL 6 right turn signal indicator 7 right multi function display 8 RESET button 9 SELECT button 10 left multi function display 11 left turn signal indicator 12 low oil pressure indicator ...

Page 24: ...e low beam or shift out of neutral The anti lock brake system ABS indicator comes on when you turn the ignition switch ON This indicator goes off after you ride the motorcycle at a speed above 6 mph 10 km h These indicators are identified in the table on pages with the words If one of these indicators does not come on when it should have your Honda dealer check for burned out bulbs or other proble...

Page 25: ...tion display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly The displays are identified in the table on pages with the words If any part of these displays does not come on when it should have your Honda dealer check for problems 20 Except digital clock 22 1 2 04 07 02 14 11 28 31MCW630_025 ...

Page 26: ... 1 left multi function display 2 right multi function display 1 2 17 Gauges Indicators Displays Instruments Controls 04 07 02 14 11 33 31MCW630_026 ...

Page 27: ...one anti lock brake system ABS indicator red Lights when there is any abnormality in the anti lock brake system ABS Normally this indicator comes on when the ignition switch is turned ON and goes off after you ride the motorcycle at a speed above 6 mph 10 km h If the indicator comes on while riding stop the motorcycle in a safe place and turn off the engine Refer to page For information about ABS ...

Page 28: ...a few seconds and then go off when the ignition switch is turned ON and the engine stop switch is at RUN If the indicator comes on at any other time reduce speed and take your motorcycle to a Honda dealer as soon as possible right turn signal indicator amber Flashes when the right turn signal operates PGM FI malfunction indicator lamp MIL red 04 07 02 14 11 48 31MCW630_028 ...

Page 29: ...ce you last reset the meter The tripmeter has two sub modes A and B To zero 0 the tripmeter press the RESET button page 7 digital clock fuel gauge odometer Shows the total miles or kilometers ridden page Shows approximate fuel supply available page When segment F goes on the fuel tank capacity is When segment E flashes while riding fuel reserved in the tank is about Shows hour and minute page 25 3...

Page 30: ... resets the tripmeter to zero 0 page Also used to set the digital clock page Selects coolant or air temperature meter page and changes speed and mileage units for the speedometer odometer tripmeter page Also used to set the digital clock page SELECT button 8 9 32 33 33 31 26 04 07 02 14 12 06 31MCW630_030 ...

Page 31: ...hows air ambient temperature page USA Fahrenheit F Canada Centigrade C 10 Shows riding speed in miles or kilometers per hour page Shows engine coolant temperature digitally page USA Fahrenheit F Canada Centigrade C If the display begins to flash and a red bar appears on the display pull safely to the side of the road See page for instructions and cautions 28 26 30 199 04 07 02 14 12 15 31MCW630_03...

Page 32: ...he low oil pressure indicator lights during operation pull safely to the side of the road See page for instructions and cautions Lights when the transmission is in neutral Lights when the coolant is over the specified temperature If the indicator comes on pull safely to the side of the road See pages for instructions and cautions coolant temperature indicator red neutral indicator green 11 12 13 1...

Page 33: ...5 24 Multi function Display Instruments Controls Gauges Indicators Displays The left multi function display includes the following functions The right multi function display includes the following functions Both the digital clock and tripmeter will reset if the battery is disconnected 1 coolant air temperature meter speedometer odometer tripmeter fuel gauge digital clock 4 04 07 02 14 12 32 31MCW6...

Page 34: ...ontrols When segment E flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal display shows the approximate fuel supply available in a graduated display When segment F goes on the fuel tank capacity is 1 2 3 04 07 02 14 12 40 31MCW630_034 ...

Page 35: ... shows the coolant temperature digitally Temperature Display USA Fahrenheit F Canada Centigrade C If the air temperature is displayed push the SELECT button to display the coolant temperature 1 4 is displayed Actual coolant temperature is displayed The display remains 270 F 132 C Below 94 F 34 C Between 95 F 270 F 35 C 132 C Above 270 F 132 C 04 07 02 14 12 51 31MCW630_035 ...

Page 36: ...the temperature display start flashing and the black bar under the numbers becomes a red bar At the same time the coolant temperature indicator lights If this occurs stop the engine and check the reserve tank coolant level Read pages and do not ride the motorcycle until the problem has been corrected If the coolant temperature reaches 251 F 122 C while the air temperature display is selected the d...

Page 37: ...ng can be affected by heat reflection from the road surface engine heat and the exhaust from the surrounding traffic This can cause on error in the temperature reading when your speed is under 19 mph 30 km h If the coolant temperature is displayed push the SELECT button to display the air temperature 1 2 Below 14 F 10 C Between 15 F 122 F 9 C 50 C Above 122 F 50 C is displayed Actual air temperatu...

Page 38: ... For USA 1 1 2 1 air temperature meter 2 SELECT button For Canada 29 Gauges Indicators Displays Instruments Controls 04 07 02 14 13 15 31MCW630_038 ...

Page 39: ...er Gauges Indicators Displays Instruments Controls The speedometer shows riding speed in miles or kilometers per hour The speedometer will show mph USA or km h Canada when the battery is reconnected 1 04 07 02 14 13 21 31MCW630_039 ...

Page 40: ...r kilometers ridden The tripmeter shows number of miles or kilometers ridden since you last reset the meter The tripmeter has two sub modes A and B Push the RESET button to switch between the odometer tripmeter A and tripmeter B To reset the tripmeter push and hold the RESET button with the display in the tripmeter A or B mode 1 2 3 4 1 3 2 4 04 07 02 14 13 30 31MCW630_040 ...

Page 41: ...ileage Unit Gauges Indicators Displays Instruments Controls The speedometer displays both mph and km h The odometer tripmeter displays both mile and km Press and hold the SELECT button to select mph mile and km h km 1 04 07 02 14 13 35 31MCW630_041 ...

Page 42: ...nstruments Controls Turn the ignition switch ON Shows hour and minute To adjust the time proceed as follows Push and hold both the SELECT button and RESET button for more than 2 seconds The digital clock will be set in the adjust mode with the display flashing 1 2 3 2 1 04 07 02 14 13 42 31MCW630_042 ...

Page 43: ...M PM are displayed To end the adjustment press the RESET button 5 seconds after the last adjustment or turn the ignition switch OFF The time is advanced by one minute each time the button is pushed The time is advanced by ten minutes when the button is pushed and held 3 4 04 07 02 14 13 48 31MCW630_043 ...

Page 44: ... hazard Key Position Function 35 Ignition Switch Controls Features Instruments Controls To unlock the steering lock insert and push down on the key and turn it to the right to the OFF position The ignition switch is used for starting and stopping the engine page and to lock the steering for theft prevention page Insert the key and turn it to the right for the ON position Push down on the key and t...

Page 45: ... for starting the engine Pushing the button in starts the engine See page The engine stop switch is used to stop the engine in an emergency To operate push the switch to the OFF position The switch must be in the RUN position to start the engine and it should normally remain in the RUN position even when the engine is OFF The starter motor will not operate if the engine stop switch is in the OFF p...

Page 46: ...h should be used only when the motorcycle is stopped under emergency or hazardous condition Be sure to turn the switch off when the hazard warning is no longer required or the turn signals will not work properly and may confuse other drivers To operate turn the ignition key to the ON or hazard position and press the hazard switch The front and rear turn signals will blink simultaneously until you ...

Page 47: ... is used to change between the high and low beams of the headlight To operate turn the switch to HI for high beam LO for low beam The turn signal switch is used to signal a turn or a lane change To operate move the switch all the way in the proper direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in 1 2 04 07 02 14 14 26 31MCW630_04...

Page 48: ...the speed and mileage units for the speedometer odometer tripmeter To change the unit press and hold the button page The SELECT button is also used to set the digital clock page The RESET button is used to switch between the odometer and the two tripmeter A B displays To operate press the button To reset zero either tripmeter press and hold the button for about 2 3 seconds until the display change...

Page 49: ...40 Instruments Controls 04 07 02 14 14 38 31MCW630_049 ...

Page 50: ...otorcycle and adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on your Honda see page Are You Ready to Ride 42 Protective Apparel 42 Rider Training 44 Is Your Motorcycle Ready to Ride 45 Pre ride Inspection 45 Load Limits Guidelines 48 Loading 48 Load Limits 49 Loading Guidelines...

Page 51: ... long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear If you must carry an extra helmet while riding use a commercially available elastic cord strap or net to secure the helmet to the seat You are wearing an approved motorcycle helmet...

Page 52: ...head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision Leather gloves to he...

Page 53: ... works and handles Practice riding the motorcycle in a safe area to build your skills Do not ride in traffic until you get accustomed to the motorcycle s controls and feel comfortable with its size and weight We urge all riders to take a certified course approved by the Motorcycle Safety Foundation MSF New riders should start with the basic course and even experienced riders will find the advanced...

Page 54: ...to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience Check the following items before you get on the motorcycle Look at the tires If a tire appears low use an air pressure gauge to check its pressure Also look for signs of excessive wear page or ...

Page 55: ...ears unusual such as a leak or loose cable Make sure the headlight brake light taillight and turn signals are working properly If you are carrying a passenger or cargo also check the following Make sure you do not exceed the load limits page Check that all cargo is secure Adjust the suspension pages according to your load 49 135 137 04 07 02 14 15 31 31MCW630_055 ...

Page 56: ...ne at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after you get on the motorcycle Rotate the throttle to check it moves smoothly without binding Pull the brake lever and press on the brake pedal to check that they operate normally Turn the ignition on and check for norma...

Page 57: ...eep your motorcycle well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can seriously impair your motorcycle s handling braking and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin How much weight you put on your mo...

Page 58: ... cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page Following are the load limits for your motorcycle includes the weight of the rider passenger all cargo and all accessories Improperly loading your motorcycle can affect its stability and handling Even if your motorcycle is properly loaded you should ride at reduced speeds and never exce...

Page 59: ...l cargo is tied down securely before you ride Place cargo weight as low and close to the center of your motorcycle as possible Balance cargo weight evenly on both sides Check that both tires are properly inflated page If you change your normal load you may need to adjust the front suspension page and the rear suspension page 147 135 137 04 07 02 14 16 04 31MCW630_059 ...

Page 60: ... refer to Break in Guidelines page To protect the catalytic converter in your motorcycle s exhaust system avoid extended idling and the use of leaded gasoline Safe Riding Precautions 52 Starting Stopping the Engine 53 Preparation 53 Starting Procedure 54 Flooded Engine 55 Bank Angle Sensor Ignition Cut off System 55 How to Stop the Engine 56 Shifting Gears 57 Braking 59 Anti lock Brake System ABS ...

Page 61: ...age Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice in a safe area until you build your skills and get accustomed to the motorcycle s size and weight Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when riding idling or parking your motorcycle 41 04 07 02 14 16 15 31M...

Page 62: ...arter Your motorcycle is equipped with a side stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neutral If the side stand is up the engine can be started in neutral or in gear with the clutch lever pulled in After starting with the side stand down the engine will stop if the transmission is put in gear before raising the side stand B...

Page 63: ...tart button with the throttle completely closed Any Air Temperature This motorcycle has a fuel injected engine with an automatic fast idle Follow the procedure indicated below The low oil pressure indicator should go off a few seconds after the engine starts If the low oil pressure indicator lights during operation stop the engine immediately and check the engine oil level 04 07 02 14 16 32 31MCW6...

Page 64: ...he normal starting procedure If the engine starts then open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps again Your motorcycle s banking lean angle sensor system is designed to automatically stop the engine and fuel pump if the motorcycle is overturned Before restarting the engine you must turn the ignition switch to the OFF position an...

Page 65: ...ould normally remain in the RUN position even when the engine is OFF If your motorcycle is stopped with the engine stop switch OFF and the ignition switch ON the headlight and taillight will remain on resulting in battery discharge Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position 04 07 02 14 16 50 31MCW630_065 ...

Page 66: ...h lever It is at this point the transmission of power to the rear wheel resumes Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Learn the relationship between engine sound and the normal shifting points As a general rule shift while moving in a straight line Downshift to a lower gear before you feel the engine laboring lugging at low rpm Your motorcycle has six fo...

Page 67: ...n the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control When changing gears under normal conditions use these recommended shift points From 1st to 2nd From 2nd to 3rd From 3rd to 4th From 4th to 5th From 5th to 6th 12 mph 20 km h 19 mph 30 km h 25 mph 40 km h 31 mph 50 km h 37 mph 60 km h From 6th to 5th From 5th to 4...

Page 68: ...ck reducing control of the motorcycle To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed The increase in engine compression from downshifting will help slow your motorcycle To prevent stalling the engine pull the clutch lever in before coming to a complete stop For support put yo...

Page 69: ...ons or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For your safety exercise extreme caution when braking accelerating or turning When descending a long steep grade use engine compression braking by downshifting with intermittent use of both brakes Conti...

Page 70: ...torcycle without ABS ABS cannot make up for road conditions bad judgment or improper operation of the brakes It is still your responsibility to ride at reasonable speeds for weather road surface and traffic conditions and to leave a margin of safety ABS is self checking and always on ABS may be activated by riding over a sharp drop or rise in the road level It is important to follow the tire recom...

Page 71: ... The indicator should come on and go off after you ride the motorcycle at speeds above 6 mph 10 km h If it does not go off ABS is not functioning but the brakes still work the Linked Braking System and provide normal stopping ability However you should have the system checked by Honda dealer as soon as possible The ABS indicator may come on if you turn the rear wheel at high speed for more than 30...

Page 72: ...th the transmission in gear will stop the engine even if the clutch lever is pulled in That is a function of the side stand ignition cut off system Check that the side stand is down all the way so that the side stand ignition cut off system page is activated If you must park on a hill leave the transmission in gear Make sure flammable materials such as dry grass or leaves do not come in contact wi...

Page 73: ...handlebar in place Turn the handlebar all the way to the left or right Push in on the ignition key and turn it to LOCK Remove the key To lower the center stand stand on the left side of the motorcycle Hold the left hand grip with your left hand and with your right hand grasp the holder above the passenger footpeg Press down on the tip of the stand with your right foot and simultaneously pull up an...

Page 74: ...riously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 1 holder hooks 1 65 Basic Operation Riding Parking Use the helmet holder to secure your helmet with your motorcycle Remove the seat page Hang your helmet on the holder hooks Install the seat 4 1 90 04 07 02 14 18 02 31MCW630_074 ...

Page 75: ...an easily push an unlocked motorcycle to a waiting truck If you decide to use an anti theft device select one of good quality and be sure to follow the manufacturer s instructions In addition to the steering lock use a good quality anti theft device made specifically to lock a motorcycle to a secure object The rear fender has a storage compartment to store a U shaped lock under the seat After stor...

Page 76: ...ic Operation Riding Keep your owner s manual current registration and insurance information with your motorcycle This will make it easier for the authorities to find you if your motorcycle is stolen and recovered 04 07 02 14 18 16 31MCW630_076 ...

Page 77: ...pension page for the extra load Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Tell your passenger to hold the grab rail or your waist lean with you in the turns and keep their feet on the passenger footpegs at all times even when the motorcycle is stopped at a traffic light Before riding with a passenger make sure your passenger is wearing the prope...

Page 78: ...st once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking great For information about the exhaust emission and noise emission requirements of the U S Environmental Protection Agency EPA and the California Air Resources Board CARB see page For information about repl...

Page 79: ...eat Removal 90 Rear Seat Cover 91 Lower Fairing Removal 93 Inner Fairing Removal 96 Inner panel Removal 97 Raising the Fuel Tank 98 Fuel 100 Engine Oil Filter 104 Coolant 114 Air Cleaner 118 Throttle 120 Clutch System 122 Engine Idle Speed 125 Spark Plugs 127 Suspension 134 Brakes 141 Tires 147 Side Stand 154 Drive Chain 155 Battery 162 Appearance Care 167 04 07 02 14 18 42 31MCW630_079 ...

Page 80: ...nce The periodic checks provide additional confidence in your motorcycle s performance more often if you ride frequently or long distances or anytime you clean your motorcycle unless you have the proper tools and service data and are mechanically qualified Type of Inspection Service Maintenance Schedule Periodic Maintenance Pre ride Inspection Refer to page interval on schedule monthly before ever...

Page 81: ...al to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained motorcycle will also help to reduce air pollution Remember proper maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride perform the periodic checks and follow the Maintenance Schedule in this section If your motor...

Page 82: ...hese tasks with the tools provided with your motorcycle Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot wa...

Page 83: ...iminate several potential hazards Be sure there is adequate ventilation whenever you operate the engine Let the engine and exhaust system cool before touching Do not run the engine unless instructed to do so To help prevent the motorcycle from falling over park it on a firm level surface using the center stand To reduce the possibility of a fire or explosion be careful when working around gasoline...

Page 84: ...ipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for additional maintenance jobs you can purchase an official Honda Service Manual page 234 04 07 02 14 19 19 31MCW630_084 ...

Page 85: ... a month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your motorcycle Check the odometer reading and perform any scheduled maintenance checks that are needed page Remember more frequent checks may be needed for riding in severe conditions 45 78 78 04 07 02 14 19 24 ...

Page 86: ...grip page and the front brake lever page and rear brake pedal Check the levels of the engine oil page coolant page clutch fluid page and brake fluid page Add the correct fluid as necessary and investigate the cause of any low fluid level Check the air pressure with a gauge and add air if needed page Examine the tread for wear page Look closely for nails embedded objects cuts and other types of dam...

Page 87: ...or dusty areas or at full throttle Consult your Honda dealer for recommendations applicable to your individual needs and use Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you...

Page 88: ...rform the pre ride inspection page and owner maintenance page at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your Honda dealer In the interest of safety we recommend these items be serviced only by your Honda dealer Should be serviced b...

Page 89: ...uently if the motorcycle is ridden in unusually wet or dusty areas Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical skill Refer to the official Honda service manual NOTES 1 2 3 04 07 02 14 19 56 31MCW630_089 ...

Page 90: ...VE EMISSION CONTROL SYSTEM NOTE 2 3 Refer to page 119 127 108 109 125 115 ODOMETER READING Note 1 ITEM FREQUENCY EMISSION RELATED ITEMS EVERY 16 000 mi 25 600 km I EVERY 32 000 mi 51 200 km R 81 Servicing Your Honda Maintenance Schedule In the interest of safety we recommend these items be serviced only by your Honda dealer Should be serviced by your Honda dealer unless you have the proper tools a...

Page 91: ...24 38 4 R I I I I I R I I I I I Refer to page 160 143 145 146 122 123 154 ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED ITEMS EVERY 500 mi 800 km I L 1 000 mi 1 000 km 82 Maintenance Schedule Servicing Your Honda Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page In t...

Page 92: ...ould be transferred with the motorcycle to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer 600 1 000 4 ...

Page 93: ... Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68 000 108 800 04 07 02 14 20 37 31MCW630_093 ...

Page 94: ...throttle grip front brake fluid reservoir clutch fluid reservoir fuel fill cap front spring pre load adjuster 85 Component Locations Servicing Your Honda 04 07 02 14 20 42 31MCW630_094 ...

Page 95: ...rk plugs oil filler cap oil inspection window grab rails engine idle speed helmet holder tool kit compartment fuse box rear spring pre load adjuster knob INTERCEPTOR ABS only rear brake caliper 86 Component Locations Servicing Your Honda 04 07 02 14 20 46 31MCW630_095 ...

Page 96: ...nter stand inner fairing lower fairing side stand coolant reserve tank battery helmet holder inner panel rear spring pre load adjuster INTERCEPTOR only fuse box INTERCEPTOR ABS only shift lever 87 Component Locations Servicing Your Honda 04 07 02 14 20 52 31MCW630_096 ...

Page 97: ...2 mm box end wrench 14 17 mm box end wrench spark plug wrench 5 mm hex wrench 6 mm hex wrench 8 12 mm open end wrench 10 14 mm open end wrench pliers no 2 Phillips screwdriver no 2 screwdriver screwdriver handle 8 mm box wrench 0 7 mm feeler gauge pin spanner for drive chain adjustment extension bar The following tool is also provided with your motorcycle pin spanner for rear suspension adjustment...

Page 98: ...r Honda Your motorcycle provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag in the storage compartment under the seat Be careful not to flood this area when washing your motorcycle 1 2 04 07 02 14 21 16 31MCW630_098 ...

Page 99: ...at Pull the seat back and up Installation Insert the front prongs into the front stays and the rear prongs into the rear stays on the frame Push forward and then down on the rear of the seat Be sure to securely lock the seat after reinstalling it The seat must be removed for battery main fuse and rear brake reservoir maintenance to use the helmet holder to access the tool kit and owner s manual or...

Page 100: ...e Installation The grab rails must be returned to position when riding in tandem Remove the seat page 90 Remove the caps 1 grab rail mounting bolts 2 and washers 3 Remove the grab rails 4 Install the grab rail covers 5 Turn the seat over Install the rear seat cover 6 to the seat Fit the stopper holes 7 of rear seat cover securely into the pins 8 Install the seat page 90 1 2 3 5 4 6 7 8 74 04 07 02...

Page 101: ...r riding with a passenger Tighten the grab rail mounting bolts 2 to the specified torque Install the seat page 90 If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly The grab rails could come off easily and result in serious injury if the assembly is not done properly 1 2 3 04 07 02 14 21 47 31MCW630_101 ...

Page 102: ... 3 1 A clips 2 A bolts 93 Lower Fairing Removal Servicing Your Honda Safety Precautions Refer to on page The lower fairing must be removed to service the coolant reserve tank or to remove the inner fairing 74 04 07 02 14 21 54 31MCW630_102 ...

Page 103: ...A bolts 94 Lower Fairing Removal Servicing Your Honda Removal Installation Remove the A clips 1 Remove the A bolts 2 Remove the B bolts 3 Remove the C bolts 4 Installation can be done in the reverse order of removal 1 2 3 4 04 07 02 14 22 02 31MCW630_103 ...

Page 104: ...on Press down on the center pin to release the lock Pull out the clip from the hole Slightly open the retaining pawls and then push them out Insert the clip into the hole Lightly press down on the center pin to lock the clip Removal Installation 04 07 02 14 22 11 31MCW630_104 ...

Page 105: ...da Safety Precautions Refer to on page The inner fairing must be removed to service the engine oil filter Removal Installation Remove the lower fairing page 93 Remove the A clips 1 Installation can be done in the reverse order of removal 2 1 74 04 07 02 14 22 19 31MCW630_105 ...

Page 106: ...Servicing Your Honda Safety Precautions Refer to on page The inner panel must be removed to service the fuses Removal Installation can be done in the reverse order of removal Installation Remove the A bolt 1 and B bolt 2 Remove the A clip 3 Remove the inner panel 4 1 2 3 74 04 07 02 14 22 29 31MCW630_106 ...

Page 107: ... the air cleaner or the rear cylinder spark plugs The fuel tank does not require draining for this procedure Place the motorcycle on its center stand with the transmission in neutral and the ignition switch off Check that the fuel fill cap is closed Remove the seat page 90 Remove the two bolts 1 with washers 2 and the collars 3 1 2 3 74 04 07 02 14 22 36 31MCW630_107 ...

Page 108: ... collars fall down Raise the front of the fuel tank 4 and install the bolt 1 to frame body Do not raise the fuel tank higher than the stopper cable allows Insert a pin spanner 6 from the tool set in the extension bar 7 Place the base of the extension bar over the installed bolt and position the pin spanner so that it supports the fuel tank 4 5 6 5 04 07 02 14 22 43 31MCW630_108 ...

Page 109: ...es fewer engine deposits and extends the life of exhaust system components Your engine is designed to use any gasoline that has a pump octane number of 86 or higher Gasoline pumps at service stations normally display the pump octane number For information on the use of oxygenated fuels see page The use of leaded gas will damage the catalytic converter 74 230 04 07 02 14 22 53 31MCW630_109 ...

Page 110: ...severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer 04 07 02 14 22 57 31MCW630_110 ...

Page 111: ... Fuel Servicing Your Honda Safety Precautions Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Insert the ignition key in the fuel fill cap and turn it clockwise Fuel tank capacity 1 1 2 74 04 07 02 14 23 07 31MCW630_111 ...

Page 112: ... only outdoors Wipe up spills immediately 103 Fuel Servicing Your Honda Open the cap Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck After refueling push the fuel fill cap closed until it snaps and locks Remove the ignition key from the cap 2 3 5 4 3 04 07 02 14 23 14 31MCW630_112 ...

Page 113: ...hange the engine oil as specified in the maintenance schedule on page Using the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause ser...

Page 114: ...xcept oils labeled as energy conserving on the circular API service label API classification JASO T 903 standard viscosity weight suggested oil 105 Oil Recommendation Engine Oil Filter Servicing Your Honda Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label cont d 04 07 02 14 23 31 31MCW630_114 ...

Page 115: ...he recommended oil Do not use non detergent vegetable or castor based racing oils Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance 04 07 02 14 23 42 31M...

Page 116: ...l Filter Servicing Your Honda JASO T 903 standard The JASO T 903 standard is an index to choose engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard has the following classification on the oil container 04 07 02 14 23 48 31MCW630_116 ...

Page 117: ...dicator goes off If the indicator remains on stop the engine immediately Park your motorcycle on its center stand on a firm level surface If the oil is at or near the upper level mark you do not have to add oil If the oil is below or near the lower level mark remove the oil filler cap and add the recommended oil until it reaches the upper level mark Do not overfill Check that the oil level is betw...

Page 118: ...er may result in leaks or premature engine damage Refer to on page Your motorcycle s oil filter has very specific performance requirements Use a new genuine Honda oil filter or a filter of equal quality specified for your model Check for oil leaks Reinstall the oil filler cap 5 6 74 04 07 02 14 24 07 31MCW630_118 ...

Page 119: ... If you do not have the skills or the tools see your Honda dealer If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Park your motorcycle on its center stand on a firm level surface Remove the lower fairing and the inner fairing page Place a drain pan under the crankcase drain bolt To drain the oil remove the oil filler cap cra...

Page 120: ...drained fluids is harmful to the environment Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page Pour the drained oil into a suitable container and dispose of it in an approved manner page cont d 6 7 3 180 180 04 07 02 14 24 27 31MCW630_120 ...

Page 121: ... and tighten it by hand Check the condition of the sealing washer on the drain bolt Replace the washer every other time the oil is changed Install the drain bolt and tighten it to the specified torque Install the oil filler cap Using an oil filter wrench attachment and a torque wrench tighten the new oil filter to the specified torque Fill the crankcase with the recommended oil page approximately ...

Page 122: ... Check that there are no oil leaks Check that the oil level is at the upper level mark in the oil inspection window page Install the lower fairings and inner fairing If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly 14 15 16 17 18 108 04 07 02 14 24 46 31MCW630_122 ...

Page 123: ...o Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Decreasing the concentration of antifreeze to less than 40 will not provide proper corrosion protection Use only distilled water as a part of the coolant solution Water that is high in minera...

Page 124: ...autions Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifreeze up to 60 should only be used to provide additional protection against freezing Check the cooling system frequently during freezing weather Refer to on page 74 04 07 02 14 25 01 31MCW630_124 ...

Page 125: ...t to add coolant by removing the radiator cap Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark If the reserve tank is empty or if coolant loss is excessive check for leaks and see your Honda dealer for repair Remove the lower fairing page Coolant should be replaced by your Honda dealer unless you have the proper tools and service data and are mechanica...

Page 126: ...scalding you Always let the engine and radiator cool down before removing the radiator cap 117 Coolant Servicing Your Honda You the Environment Improper disposal of drained fluids is harmful to the environment To properly dispose of drained coolant refer to page 180 04 07 02 14 25 16 31MCW630_126 ...

Page 127: ...ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific performance requirements Use a new genuine Honda air cleaner specified for your model or an air cleaner of equivalent quality Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs...

Page 128: ...g Your Honda Discard the air cleaner Install a new air cleaner Install the removed parts in reverse order of removal Raise the fuel tank page 98 Disconnect the vacuum tube 1 Remove the screws 2 that secure the air cleaner housing cover 3 Remove the cover Remove the air cleaner 4 2 3 4 1 5 6 7 8 04 07 02 14 25 32 31MCW630_128 ...

Page 129: ...autions Refer to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustment check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions 1 2 3 1 74 2 04 07 02 14 25 43 31MCW630_129 ...

Page 130: ...to on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions If there is a problem see your Honda dealer 1 2 74 04 07 02 14 25 49 31MCW630_130 ...

Page 131: ...e clutch system must be inspected periodically for fluid level and leakage If control lever freeplay becomes excessive and the motorcycle creeps or stalls when shifted into gear or if the clutch slips causing acceleration to lag behind engine speed there is probably air in the clutch system See your Honda dealer to have the air bled out of the system The distance between the tip of the clutch leve...

Page 132: ... dealer for repair Refer to on page Turn the adjuster while pushing the clutch lever forward Align the arrow on the clutch lever with the index mark on the adjuster Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accel...

Page 133: ...Servicing Your Honda Make sure there are no fluid leaks Check for deterioration or cracks in the hose and fittings Check that the clutch lever assembly is positioned properly and the securing bolts are tight 04 07 02 14 26 12 31MCW630_133 ...

Page 134: ...adjustment is not a cure all for other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for accurate idle speed adjustment If the engine is cold start it and warm it up with ten minutes of stop and go riding Stop the engine cont d 1 74 04 07 02 14 26 20 31MCW630_134 ...

Page 135: ...eed Servicing Your Honda Adjust idle speed with the throttle stop screw Idle speed in neutral Shift into neutral Start the engine Place your motorcycle on its center stand on a firm level surface 3 4 1 2 04 07 02 14 26 27 31MCW630_135 ...

Page 136: ... that have an iridium coated center electrode Be sure to observe the following when servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dirt replace the spark plug with a new one Use only a wire type feeler gauge to check the spark plug gap if necessary To prevent damaging the iridium coating of the center electrode never use a leaf ty...

Page 137: ...ment Inspection Spark Plugs Servicing Your Honda Safety Precautions Refer to on page Spark Plug Access To access the rear cylinder spark plugs Raise the fuel tank page Remove the bolts Disconnect the ignition coil connectors Disconnect the ignition coils from the spark plugs 3 1 2 4 1 3 74 2 98 04 07 02 14 26 47 31MCW630_137 ...

Page 138: ...wrench 129 Spark Plugs Servicing Your Honda Clean any dirt from around the spark plug bases Using the spark plug wrench provided in the tool kit remove the spark plugs Be careful not to damage the hoses and the wire harness 5 6 4 04 07 02 14 26 54 31MCW630_138 ...

Page 139: ...7 5 6 5 8 front cylinder 7 130 Spark Plugs Servicing Your Honda To access the front cylinder spark plugs Remove the bolts and wire harness holder Disconnect the ignition coil connectors Disconnect the ignition coils from the spark plugs 9 7 8 6 8 5 7 04 07 02 14 27 03 31MCW630_139 ...

Page 140: ... spark plugs Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Make sure that a 1 0 mm wire type feeler gauge cannot be inserted between the spark plug gap If the gauge fits in the gap replace the plug with a new one Make sure the plug washer is in good condition cont d 9 4 10 11 12 13 14 04 07 02 14 27 11 3...

Page 141: ...t loosening First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Reinstall the ignition coils Connect the ignition coil connectors to the ignition coils as before removal Install the wire harness holder to the right side of front cylinder and install and tighten the bolts Install the remaining parts in the...

Page 142: ...RIGHT FRONT 10 11 13 12 front cylinder 12 wire harness holder 13 wire harness 10 ignition coils 11 ignition coil connectors 133 Spark Plugs Servicing Your Honda 04 07 02 14 27 27 31MCW630_142 ...

Page 143: ...ver you change your normal load by adding or subtracting a passenger cargo or accessories or when the road or riding conditions change The way you ride your motorcycle and the type of ride you want to experience can also influence your suspension needs The oil damper systems hydraulically control the rebound of the suspension springs so that traction and comfort are maintained as the wheels ride o...

Page 144: ...itions by changing the spring pre load Lower spring pre load and softer damping provide a softer ride and are usually preferred for light loads and smooth roads Higher spring pre load and firmer damping provide a firmer ride and are recommended for heavy loads rough road conditions and faster more challenging riding 04 07 02 14 27 39 31MCW630_144 ...

Page 145: ...efer to on page Adjust the spring pre load by turning the pre load adjuster with the No 2 screwdriver provided in the tool kit For a light load and smooth road conditions turn the adjuster counterclockwise toward SOFT For a firmer ride and rough road conditions turn the adjuster clockwise toward HARD Make sure that both fork legs are adjusted to the same position 1 74 04 07 02 14 27 48 31MCW630_14...

Page 146: ... not attempt to disassemble service or dispose of the damper see your Honda dealer The instructions found in this owner s manual are limited to adjustments of the shock assembly only The rear suspension can be adjusted for rider and passenger weight and riding conditions by changing the spring pre load and rebound damping 04 07 02 14 27 54 31MCW630_146 ...

Page 147: ...ons 3 to 7 for when the motorcycle is more heavily loaded Also increase spring pre load for stiffer rear suspension Position 2 standard position Position 1 for a light load and smooth road conditions The spring pre load adjuster has positions for different load or riding conditions Always adjust the shock absorber position in sequence 1 2 3 4 5 6 7 or 7 6 5 4 3 2 1 Attempting to adjust directly fr...

Page 148: ... until it will no longer turn lightly seats This is the full LOW setting Turn the adjuster clockwise by clicks At that position the end of the adjuster knob should be aligned with the indicator line To adjust to the standard position To adjust the spring pre load turn the adjuster knob The spring pre load adjuster knob has spring pre load positions clicks or more for different load or riding condi...

Page 149: ...on Turn the damping adjuster clockwise until it will no longer turn This is the full hard setting For a light load and smooth road conditions turn the adjuster counterclockwise toward SOFT S For a firmer ride and rough road conditions turn the adjuster clockwise toward HARD H Turn the adjuster counterclockwise approximately turns so that the punch mark on the adjuster aligns with the reference pun...

Page 150: ... the level to drop Frequently inspect the system to ensure there are no fluid leaks Periodically inspect the brake fluid level and the brake pads for wear If the brake lever or brake pedal freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brak...

Page 151: ...d container Be sure to read the label before opening the sealed container An opened container may be contaminated or may have absorbed moisture from the air Align the arrow on the brake lever with the index mark on the adjuster Turn the adjuster while pushing the lever forward Apply the brake release it then spin the wheel and check that it rotates freely Repeat this procedure several times 2 3 1 ...

Page 152: ...ur inspection indicates a low fluid level have your Honda dealer add the recommended brake fluid Wipe up spills immediately Avoid contact with skin or eyes In case of contact wash thoroughly and call a doctor immediately if it contacts your eyes Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible 74 04 07 02 14 28...

Page 153: ...l mark check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit have your brake system inspected for leaks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings Other Inspections Remove the seat page Place your motorcycle on its center stand on a firm level surface 1 2 1 3 90 2 145 04 07 02 14 29 ...

Page 154: ... of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutouts in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service Always inspect both pads in both the right and left front brake calipers 1 74 82 04 07 02 14 29 14 31MCW630_154 ...

Page 155: ...er to on page Place the motorcycle on its center stand stop the engine and place the transmission in neutral Move the left caliper assembly upward while slowly rotating the rear wheel The brake system is normal if the rear wheel stops If the rear wheel does not stop see your Honda dealer 1 2 1 74 04 07 02 14 29 22 31MCW630_155 ...

Page 156: ...ated for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tire repair and replacement Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handling and are m...

Page 157: ...ou check air pressure when your tires are warm even if your motorcycle has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold pressures the tires will be underinflated The recommended cold tire pressures are We recommend that you visually check your tires before every ride and use an air pressure gauge to measure the air pres...

Page 158: ...tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the tire or tread Excessive tread wear Also if you hit a pothole or hard object while riding pull to the side of the road as soon as you safely can and carefully inspect the tires for damage Tread Wear 74...

Page 159: ...is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If the wear indicators are visible replace the tire immediately as it is no longer safe Refer to on page A temporary repair can sometimes be made in an emergency situation However since a temporary repair may not hold you must ride very slowly preferably without any cargo or pass...

Page 160: ...o safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride The tires that came on your motorcycle were designed to match the performance capabilities of your motorcycle and provide the best combination of handling braking durability and comfort Refer to on page If you have a tire professi...

Page 161: ...crash in which you can be seriously hurt or killed Always use the size and type of tires recommended in this owner s manual 152 Tires Servicing Your Honda The recommended tires for your motorcycle are You should replace the tires with tires of the same size load range and speed rating as the originals Have the tire replaced by your Honda dealer if possible Have the wheel balanced after the tire is...

Page 162: ...ire on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tires on this motorcycle The rims are designed for tubeless tires and during hard acceleration or braking a tube type tire could slip on the rim and cause the tire to rapidly deflate Do not install a bias ply tire on this motorcycle Mixing bias ply and radial tires can adversely affect handling and stabili...

Page 163: ...eutral Raise the side stand Start the engine Pull the clutch lever in Shift the transmission into gear Lower the side stand all the way Check that the side stand assembly is working properly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease The engine should stop as you lower the side stand If the engine doesn t stop see your Honda dealer for...

Page 164: ... more frequent maintenance will be necessary The service life of the chain depends on proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain or sprockets The drive chain should be checked adjusted and lubricated as part of the pre ride inspection page Before servicing your drive chain turn the engine OFF lower the center stand page and check that y...

Page 165: ...the following vertical movement by hand Check drive chain slack at several points along the chain The slack should remain constant If it isn t some links may be kinked and binding Lubricating the chain will often eliminate binding and kinking Inspect the drive chain for damaged rollers dry or rusted links kinked or binding links excessive wear improper adjustment damaged or missing O rings 1 2 3 1...

Page 166: ... chain page if it has damaged rollers loose pins or kinks that cannot be freed Lubricate the drive chain page if it appears dry or shows signs of rust Lubricate any kinked or binding links and work them free Adjust chain slack if needed Inspect the front and rear sprocket teeth for excessive wear or damage If necessary have your Honda dealer replace a worn sprocket 4 161 160 04 07 02 14 31 02 31MC...

Page 167: ...cked and adjusted if necessary every 500 miles 800 km When operated at sustained high speeds or under conditions of frequent rapid acceleration the chain may require more frequent adjustments Refer to on page Check the chain wear label when adjusting the chain If the red zone on the label aligns with the tip of driven sprocket teeth after the chain has been adjusted to the proper slack the chain i...

Page 168: ...h OFF Loosen the bearing holder pinch bolt Turn the bearing holder clockwise or counterclockwise to obtain the proper chain slack with the pin spanner Torque the bearing holder pinch bolt to If a torque wrench is not used for this installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to a loss of braking capacity Recheck chain slack Chain slack...

Page 169: ...Safety Precautions Refer to on page Lubricate every 500 miles 800 km or sooner if chain appears dry Lubricant Lubricate only with SAE 80 or 90 gear oil Commercial chain lubricants may contain solvents which could damage the rubber O rings 74 04 07 02 14 31 28 31MCW630_169 ...

Page 170: ...vent may also damage the O rings Inspect the drive chain for possible wear or damage Refer to on page Your motorcycle has an endless riveted master link type chain It should only be removed or replaced by your Honda dealer The O rings can be damaged by steam cleaning high pressure washers and certain solvents Replacement Chain Replace the drive chain if it has damaged rollers loose fitting links d...

Page 171: ...you remove the battery or at least disconnect the battery cables negative cable first Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your motorcycle or do not ride frequently we recommend that you charge the battery frequently see page If you plan to store your motorcycle...

Page 172: ...r to on page If you plan to store your motorcycle we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow trickle charging it every 30 days see page Before yo...

Page 173: ...ttery is located in the battery box below the seat Remove the seat page Remove the battery cover clips then remove the battery cover Release the rings and remove the rubber band Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Pull the battery out of the battery box 1 2 3 4 5 1 90 2 3 4 6 5 04 07 02 14 32 02 31MCW630_173 ...

Page 174: ...ted from freezing temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30 days Refer to on page Be sure to read the information that came with your battery charger and follow the instructions on the battery Improper charging may damage the ...

Page 175: ...eriods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a motorcycle battery and cause permanent damage 1 04 07 02 14 32 16 31MCW630_175 ...

Page 176: ... mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your motorcycle in bright sunlight may cause the finish to fade because water dropl...

Page 177: ...ur motorcycle We recommend the use of a garden hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts of your motorcycle After cleaning inspect for damage wear and leaks fuel oil coolant brake and clutch fluid 04 07 02 14 32 33 31MCW630_177 ...

Page 178: ...oft cloth or sponge and plenty of water Dry with a soft clean cloth Remove minor scratches with a commercially available plastic polishing compound Take care to keep brake fluid or chemical solvents off the fairing They will damage the plastic Clean the headlight fairing meter lens and other plastic parts using a cloth or sponge dampened with a solution of mild detergent and water When cleaning th...

Page 179: ...due can corrode alloy parts Dry your motorcycle with a chamois or a soft towel Leaving water on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches As a precaution ride your motorcycle at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance Start the engine and let it idle for several mi...

Page 180: ...r polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Heavy grime Oil leaks Brake dust Dull corroded chrome or aluminum Motorcycle Condition Recommended Cleaning 171 Appearance Care Servicing ...

Page 181: ...dirt mud or road salt Clean the wheels after riding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth If the paint is chipped apply touch up paint 74 04 07 02 14 33 09 31MCW630_181 ...

Page 182: ...utomobiles Apply the polish or wax according to the instructions on the container If a surface on your motorcycle is chipped or scratched your Honda dealer has touch up paint to match your motorcycle s color Be sure to use your motorcycle s color code page when you buy touch up paint If the frame has a chip that exposes the metal first apply primer to prevent corrosion and then apply the touch up ...

Page 183: ...174 Servicing Your Honda 04 07 02 14 33 17 31MCW630_183 ...

Page 184: ... helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Storing Your Honda 176 Transporting Your Motorcycle 179 You the Environment 180 04 07 02 14 33 22 31MCW630_184 ...

Page 185: ...motorcycle running again Refer to on page We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur during storage For more information about storage refer to the available from your Honda dealer USA only Change the engine oil and filter page Make sure the cooling system is filled with a 50 50 anti...

Page 186: ... tape or string secure the connectors to any convenient plastic body part so that they are positioned away from the spark plugs Remove the spark plugs from the engine and store them in a safe place Do not connect the ignition coils to the ignition coil connectors Pour a tablespoon 15 20 cc of clean engine oil into each cylinder and cover the spark plug holes with a piece of cloth With the engine s...

Page 187: ... your Honda dealer to drain and replace the fuel Charge the battery page as required Install the battery Perform a pre ride inspection page then test ride your motorcycle at low speeds Lubricate the drive chain page Lubricate the drive chain page Place your motorcycle on its center stand Place a block under the exhaust pipes exposed under the lower fairing to raise the front tire off the floor Cov...

Page 188: ...area For information about 24 hour emergency assistance see page USA only Do not tow your motorcycle as towing can seriously damage the transmission When contacting a towing or transporting service be sure to ask if they have a flatbed area a loading ramp or power ramp to safely lift the motorcycle and motorcycle tie down straps 241 04 07 02 14 34 01 31MCW630_188 ...

Page 189: ...the following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separate...

Page 190: ...blem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported For information about transporting your motorcycle see page General Guidelines 182 If Your Engine Quits or Won t Start 183 If You Have a Flat Tire 188 If Your Engine Overheats 199 If the Low Oil Pressure Indicator Lights 201 If a Fuse Blows 202 If You Crash 207 If You Lose Your K...

Page 191: ... do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are hurt or your motorcycle is not in safe riding condition Additional recommendations for specific problems follow Keeping your motorcycle well maintained is the best way to reduce the possibility of h...

Page 192: ...f the problem may be a simple operational oversight If your motorcycle won t start listen as you press the start button If you don t hear the starter motor turning refer to the symptom If you can hear the starter motor working normally refer to the symptom If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the...

Page 193: ...the transmission in neutral or raise the side stand and pull the clutch lever in Replace with a new fuse of the same rating page Tighten the battery lead Charge the battery page If charging doesn t help see your Honda dealer If all possible causes are negative the starter motor may be faulty See your Honda dealer POSSIBLE CAUSE WHAT TO DO 202 165 Starter motor doesn t operate 184 If Your Engine Qu...

Page 194: ...stall the ignition coil connectors and ignition coils securely If the engine still won t start see your Honda dealer Charge the battery page If charging doesn t help see your Honda dealer Tighten the battery terminal bolts 55 165 Starter motor works but the engine won t start Flooded Engine 185 If Your Engine Quits or Won t Start Taking Care of the Unexpected 04 07 02 14 34 57 31MCW630_194 ...

Page 195: ...your Honda dealer Check engine idle adjustment page If the problem persists see your Honda dealer POSSIBLE CAUSE WHAT TO DO POSSIBLE CAUSE WHAT TO DO Check the coolant temperature meter Refer to page 125 199 201 Engine starts but stalls as you shift into gear Engine starts but runs poorly If the Low Oil Pressure Indicator Lights If Your Engine Overheats 186 If Your Engine Quits or Won t Start Taki...

Page 196: ...ealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer See your Honda dealer POSSIBLE CAUSE WHAT TO DO 100 Engine starts but runs poorly cont d 187 If Your Engine Quits or Won t Start Taking Care of the Unexpected 04 07 02 14 35 26 31MCW630_196 ...

Page 197: ... Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much you can do except have your motorcycle transported to a Honda dealer or other qualified service facility USA only For information about 24 hour emergency roadside assistance see page Even with a simple puncture this may be the safest and least troublesome...

Page 198: ...repair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check the air pressure If the tire is losing pressure it may be unsafe to continue riding As the tire gets low it will affect the handling of your motorcycle especially with a passenger and cargo and it may overheat and b...

Page 199: ...in the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try inserting an external plug in the puncture Follow the instructions that came with the repair kit and be sure to inflate the tire to the correct pressure We strongly recommend that you replace not permanently repair an...

Page 200: ...hanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools Removal Park your motorcycle on its center stand on a firm level surface Cover both sides of the front wheel with protective tape or an equivalent Raise the front wheel off the ground by lowering the center stand page and placing a support block under the exhaust pipes exposed under ...

Page 201: ...caliper assembly 2 A socket bolt 3 B socket bolt 4 left caliper assembly 192 If You Have a Flat Tire Taking Care of the Unexpected Remove the A and B socket bolts and remove the left caliper assembly from the fork leg 4 2 3 4 04 07 02 14 36 03 31MCW630_201 ...

Page 202: ...to the brake hose during removal support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly Remove the axle bolt and then loosen the right and left axle pinch bolts 6 5 5 6 7 8 04 07 02 14 36 11 31MCW630_202 ...

Page 203: ...tons out of the cylinders The result will be loss of brake fluid If this occurs the brake system will require service See your Honda dealer for this service Install the side collars and position the wheel between the fork legs Insert the front axle shaft from the left side through the left fork leg and wheel hub To avoid damaging the brake pads carefully fit both brake discs between the pads Tight...

Page 204: ...iper holder on each side with a 0 028 in 0 7 mm feeler gauge Operate the front brake and pump the fork several times Install the A and B left caliper socket bolts and tighten to the specified torque Install the right caliper fixing bolts and tighten to the specified torque Tighten the axle pinch bolt on the right fork leg to the specified torque Fit the brake disc carefully between the brake pads ...

Page 205: ...ncy After installing the wheel apply the brake lever AND brake pedal several times then recheck both discs for caliper holder to disc clearance Do not operate the motorcycle without adequate clearance Check for free wheel rotation after the brake lever and brake pedal are released Recheck the wheel if the brake drags or if the wheel does not rotate freely After installing the wheel operate the bra...

Page 206: ...ssible to verify proper assembly Improper assembly may lead to loss of braking capability Removal We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools Park your motorcycle on its center stand on a firm level surface Remove the four rear wheel nuts Remo...

Page 207: ...r wheel nuts Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly Tighten the rear wheel nuts to the specified torque After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely Operate the ...

Page 208: ...ess such as climbing a hill If you re stuck in stop and go traffic the temperature may climb some but the radiator fan is designed to prevent overheating Be aware of these variations as you monitor the meter If there s no obvious problem leave the engine on so the fan and coolant circulating system can continue working Monitor the temperature meter The temperature may drop to the normal range afte...

Page 209: ...wer fairing page It isn t necessary to touch the radiator system If the reserve tank is low or empty don t ride without adding coolant page After adding coolant turn the engine on and check the temperature meter If the temperature doesn t drop do not ride The engine needs repair Transport your motorcycle to a Honda dealer page If the temperature drops to normal check the coolant level If it has go...

Page 210: ...ystem If the indicator comes on while you re riding don t ignore it Pull safely to the side of the road If possible pull the clutch lever in and coast to a stop Stop the engine as soon as it s safe to do so Check for an oil leak Then check the oil level If necessary add the recommended oil page to the upper level mark If you must leave your motorcycle to get oil secure it as much as possible After...

Page 211: ... circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation Main fuse A and spare are located on the starter motor magnetic switch under the seat Main fuse B is located under the seat The circuit fuse box including spare fus...

Page 212: ... Taking Care of the Unexpected Main Fuse Access cont d To access the main fuse A disconnect the wire connector of the starter magnetic switch Pull main fuse A out If it is blown install spare main fuse A To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Remove the seat page 3 4 1 2 3 4 5 1 2 90 04 07 02 14 37 52 31MCW630_212 ...

Page 213: ...e Access Reconnect the wire connector To access main fuse B open the main fuse B cover Remove the inner panel page Open the fuse box cover Pull main fuse B out If it is blown install a new main fuse B Close the main fuse B cover Install the seat 5 6 7 8 9 10 11 6 8 7 97 04 07 02 14 38 04 31MCW630_213 ...

Page 214: ...ge to the electrical system To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire inside the fuse If the fuse is blown replace it with a spare fuse of the same rating or lower Install the inner panel Close the fuse box cover If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating 10 9 12 13 14 04 ...

Page 215: ...rarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your motorcycle Leave the blown fuse in that circuit and have your motorcycle check...

Page 216: ...ding safely carefully inspect your motorcycle for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your motorcycle th...

Page 217: ...ace at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you purchased your Honda from They may have it listed in their records If they don t transport your motorcycle to them or the nearest Honda dealer The dealer will probably have to remove the ignition sw...

Page 218: ...u use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommended If you can t charge the battery or it appears unable to hold a charge contact your Honda dealer 04 07 02 14 38 34 31MCW630_218 ...

Page 219: ...210 Taking Care of the Unexpected 04 07 02 14 38 36 31MCW630_219 ...

Page 220: ...cities and other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification 212 Specifications 215 Break in Guidelines 222 Emission Control Systems 223 Catalytic Converter 229 Oxygenated Fuels 230 04 07 02 14 38 42 31MCW630_220 ...

Page 221: ...ired when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification number appears on the Safety Certification Label attached to the left side of the frame 04 07 02 14 38 48 31MCW630_221 ...

Page 222: ...ine number 2 LEFT SIDE 3 213 Vehicle Identification Technical Information The frame number is stamped on the right side of the steering head The engine number is stamped on the top of the crankcase 2 3 04 07 02 14 38 55 31MCW630_222 ...

Page 223: ...rmation The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached to the frame under the seat Remove the seat page to check the label 90 04 07 02 14 39 01 31MCW630_223 ...

Page 224: ...470 lbs 213 kg 472 lbs 214 kg 483 lbs 219 kg 481 lbs 218 kg USA Canada USA Canada INTERCEPTOR ABS INTERCEPTOR overall length overall width overall height wheelbase ground clearance dry weight Dimensions Weight 215 Specifications Technical Information 04 07 02 14 39 13 31MCW630_224 ...

Page 225: ...SA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil after disassembly after draining after draining oil filter change engine oil capacity engine oil recommendation cooling system capacity Pro Honda HP Coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system...

Page 226: ...0 mm IMR8B 9H NGK VNH24Z DENSO 1 200 100 rpm USA Canada or or no adjustment 0 008 in 0 20 mm 0 014 in 0 35 mm passenger capacity maximum weight capacity displacement bore stroke compression ratio spark plug standard spark plug gap spark plug cold climate idle speed valve clearance cold intake exhaust Capacities Engine Specifications 217 Specifications Technical Information 04 07 02 14 39 43 31MCW6...

Page 227: ...D50VA8 RK50HFOZ5 drive engine sprocket driven rear wheel sprocket or primary reduction gear ratio 1st 2nd 3rd 4th 5th 6th final reduction standard sprocket sizes final drive Power Transmission 218 Specifications Technical Information 04 07 02 14 39 57 31MCW630_227 ...

Page 228: ...si 290 kPa 2 90 kgf cm 36 psi 250 kPa 2 50 kgf cm radial ply tubeless or caster trail tire size front tire size rear battery generator tire pressure rear cold tire pressure front cold tire type Chassis Suspension Electrical 219 Specifications Technical Information 04 07 02 14 40 11 31MCW630_228 ...

Page 229: ...V 55W 12V 21 5W 12V 21W 12V 21W 12V 8W 2 bulbs rear front 4 bulbs headlight brake tail light turn signal lights license light Lights 220 Specifications Technical Information 04 07 02 14 40 19 31MCW630_229 ...

Page 230: ...N m 3 0 kgf m 23 lbf ft 31 N m 3 2 kgf m 10A 20A 30A INTERCEPTOR ABS ONLY other fuses main A main B front wheel caliper socket bolts rear wheel nuts front wheel axle pinch bolts front wheel caliper fixing bolts front wheel axle bolt oil filter oil drain bolt Fuses Torque Specifications 221 Specifications Technical Information 04 07 02 14 40 33 31MCW630_230 ...

Page 231: ...ion Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid acceleration 04 07 02 14 40 38 31MCW630_231 ...

Page 232: ...t emissions standards during its useful life when operated and maintained according to the instructions provided The EPA also requires that motorcycles built after January 1 1983 comply with applicable noise emission standards for one year or 3 730 miles 6 000 km after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided USA only Compliance...

Page 233: ...n monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons 1 2 04 07 0...

Page 234: ...ors to determine how much air is going into the engine It then controls how much fuel to inject under all operating conditions The system constantly adjusts the ignition timing reducing the amount of HC CO and NOx produced The exhaust emission control system includes a secondary air injection system PGM FI system two three way catalytic converters and two heated oxygen sensors No adjustment to the...

Page 235: ...r Resources Board CARB evaporative emission regulations Fuel vapor from the fuel tank is directed into the charcoal canister and air cleaner where it is adsorbed and stored while the engine is stopped When the engine is running and the purge control solenoid valve is open fuel vapor in the charcoal canister and air cleaner is drawn into the engine through the throttle body The three way catalytic ...

Page 236: ...motorcycle dealer Symptoms Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere Blow by gas is returned to the combustion chamber through the air cleaner and the i...

Page 237: ...UTE TAMPERING ARE THE FOLLOWING ACTS TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits or Canadian provincial laws may prohibit the following acts or the causing thereof The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of ...

Page 238: ...ring stalling or otherwise not running properly This motorcycle is equipped with two three way catalytic converters The catalytic converter contains precious metals that serve as catalysts promoting chemical reactions to convert the exhaust gasses without affecting the metals The catalytic converters act on HC CO and NOx A replacement unit must be an original Honda part or its equivalent The catal...

Page 239: ...aded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by Volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed ...

Page 240: ...spill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl or wood alcohol 5 by Volume You may use gasoline containing methanol containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system G...

Page 241: ...232 Technical Information 04 07 02 14 41 31 31MCW630_241 ...

Page 242: ...n on your warranty and how to get an official Honda service manual Authorized Manuals 234 Warranty Coverage 237 Warranty Service 238 Contacting Honda 239 Your Honda Dealer 240 The Honda Rider s Club USA only 241 Reporting Safety Defects USA only 242 04 07 02 14 41 36 31MCW630_242 ...

Page 243: ...from Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most mechanically cap...

Page 244: ...h Add 6 Calif Add 8 25 235 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form USA only Can...

Page 245: ...oney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date Expiration Mo Yr Customer Signature Apartment Number Street Address No P O Box Number These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery On returns a restocking fee may be applied against the original order P O BOX 072...

Page 246: ...important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the motorcycle Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper tools and service information and be mechanically qualified Failures t...

Page 247: ...e results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the service manager of your Honda dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling ...

Page 248: ...lied with your vehicle Please include the following information in your letter name address and telephone number product model year and frame VIN serial number date of purchase dealer name and address We will likely ask your Honda dealer to respond or possibly acknowledge your comments directly If you have a difference of opinion with your dealer please remember that each dealership is independent...

Page 249: ... only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your Honda dealer can inform you about competition and other riding events in your area Y...

Page 250: ...ts insider information and more Vehicle transport to the nearest Honda dealer or service center if necessary 24 hour toll free roadside assistance for your new Honda includes roadside assistance for your transport vehicle as long as your Honda is aboard or in tow Reimbursement up to 75 for Motorcycle Safety Foundation training Separate free training from the Specialty Vehicle Institute of America ...

Page 251: ...ve that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying American Honda Motor Co Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy cam...

Page 252: ...243 Consumer Information 04 07 02 14 42 57 31MCW630_252 ...

Page 253: ...Coolant Temperature Meter 26 Air Temperature Meter 28 Speedometer 30 Odometer Tripmeter A B 31 Changing the Speed and Mileage Unit 32 Digital Clock 33 Controls Features Ignition Switch 35 Start Button 36 Engine Stop Switch 36 Hazard Switch 37 Headlight Dimmer Switch 38 Turn Signal Switch 38 Horn Button 39 SELECT Button 39 RESET Button 39 Are You Ready to Ride 42 Protective Apparel 42 Rider Trainin...

Page 254: ...Engine 56 Shifting Gears 57 Braking 59 Anti lock Brake System ABS INTERCEPTOR ABS 61 ABS Indicator INTERCEPTOR ABS 62 Parking 63 Riding with a Passenger or Cargo 68 The Importance of Maintenance 72 Maintenance Safety 73 Important Safety Precautions 74 Periodic Maintenance 76 Maintenance Schedule 78 Maintenance Record 83 Component Locations 85 Tool Kit 88 Owner s Manual Storage 89 Seat Removal 90 R...

Page 255: ... Fuel 100 Engine Oil Filter 104 Coolant 114 Air Cleaner 118 Throttle 120 Clutch System 122 Engine Idle Speed 125 Spark Plugs 127 Suspension 134 Brakes 141 Tires 147 Side Stand 154 Drive Chain 155 Battery 162 Appearance Care 167 Storing Your Honda 176 Transporting Your Motorcycle 179 You the Environment 180 04 07 02 14 43 20 31MCW630_255 ...

Page 256: ... the Low Oil Pressure Indicator Lights 201 If a Fuse Blows 202 If You Crash 207 If You Lose Your Key 208 If Your Battery is Low or Dead 209 Vehicle Identification 212 Specifications 215 Break in Guidelines 222 Emission Control Systems 223 Catalytic Converter 229 Oxygenated Fuels 230 Authorized Manuals 234 Warranty Coverage 237 Warranty Service 238 Contacting Honda 239 Your Honda Dealer 240 The Hon...

Page 257: ...61 apparel protective 42 appearance care 167 bank angle sensor 55 battery 162 brakes fluid 142 front lever adjustment 141 pad wear 145 braking 59 break in guidelines 222 button RESET 39 SELECT 39 capacity fuel 102 care appearance 167 catalytic converter 229 chain drive 155 cleaning appearance care 167 clip 95 clock digital 33 clutch system 122 color label 214 04 07 02 14 43 29 31MCW630_257 ...

Page 258: ... 26 cover rear seat 91 customer service 239 damping suspension rear 140 defects safety 242 digital clock 33 display check 16 multi function 24 drive chain 155 emission control systems 223 engine flooded 55 idle speed 125 low oil pressure 201 number 213 oil 104 overheats 199 pinging 101 starting 53 stop switch 36 stopping 56 won t start 183 environment 180 04 07 02 14 43 35 31MCW630_258 ...

Page 259: ...100 tank raising 98 tank capacity 102 fuses 202 gap spark plug 131 gasohol 230 gasoline 100 gauges indicators displays 14 hazard switch 37 headlight dimmer switch 38 helmet holder 65 high beam indicator 18 Honda contacting 239 Rider s Club 241 dealer 240 Honda service manual 234 horn button 39 identification vehicle 212 04 07 02 14 43 41 31MCW630_259 ...

Page 260: ...wer fairing removal 93 idle speed engine 125 ignition cutoff system bank angle 55 side stand 53 ignition switch 35 indicators 14 inner fairing removal 96 inner panel removal 97 inspection pre ride 45 key lost 208 kit tool 88 maintenance importance 72 periodic 76 record 83 safety 73 schedule 78 manual service 234 maximum weight limit 49 modifications 6 04 07 02 14 43 48 31MCW630_260 ...

Page 261: ...fuels 230 parking 63 pinging engine 101 plugs spark 127 pre load suspension front 136 rear 138 139 pre ride inspection 45 problems unexpected 181 protective apparel 42 removal inner fairing 96 inner panel 97 lower fairing 93 rear seat cover 91 seat 90 reporting safety defects 242 RESET button 39 rider training 2 44 Rider s Club Honda 241 04 07 02 14 43 55 31MCW630_261 ...

Page 262: ...2 schedule maintenance 78 seat removal 90 SELECT button 39 sensor bank angle 55 serial numbers 212 service customer 239 manuals 234 warranty 238 shifting gears 57 side stand 154 side stand ignition cutoff system 53 spark knock 101 spark plugs 127 specifications 215 speedometer 30 stand side 154 start button 36 starting engine 53 troubleshooting 183 steering lock 64 stop switch engine 36 04 07 02 1...

Page 263: ...ear suspension damping 140 switch engine stop 36 hazard 37 headlight dimmer 38 ignition 35 turn signal 38 tachometer 14 18 temperature meter air 28 coolant 26 theft prevention tips 66 throttle 120 tires air pressure 148 flat 188 replacing 151 tool kit 88 training rider 2 44 transporting your motorcycle 179 tripmeter 31 trouble unexpected 181 troubleshooting starting 183 turn signal indicators 19 2...

Page 264: ...x Index W V vehicle identification no VIN 212 warranty coverage 237 extended 237 service 238 washing your motorcycle 169 weight limit 49 wheels front removal 191 rear removal 197 04 07 02 14 44 11 31MCW630_264 ...

Page 265: ...256 Memo 04 07 02 14 44 13 31MCW630_265 ...

Page 266: ... engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Record important information on the following page 04 07 02 14 44 21...

Page 267: ... Reference Quick Reference VIN Frame No Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 04 07 02 14 44 25 31MCW630_267 ...

Page 268: ...le brakes indicators lights unleaded gasoline pump octane number 86 or higher Engine Oil Check the following items monthly page tires wheels fluids lights freeplay drive chain fuses nuts bolts Maximum Weight Capacity rider passenger all cargo and accessories API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 40 JASO T 903 stan...

Page 269: ...f cm 36 psi 250 kPa 2 50 kgf cm DUNLOP D204FK radial ply tubeless or or or or INTERCEPTOR ABS ONLY Quick Reference Quick Reference Tires Fuses Coolant ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Coolant or an equivalent distilled water Spark Plugs Tire Pressure cold Front Rear Front Rear standard cold climate main A main B other or or Type 04 0...

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