Honda TRX420FM1 4 x 4 Owner'S Manual Download | Manualshive

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Index

251

Index

multi-function display .................................................................28

N

neutral indicator ...................................................................22, 25
numbers, serial .........................................................................234

O

obstacles, riding over ................................................................103
odometer ...................................................................................36
oil,

engine ...................................................................................132
front final gear ......................................................................144
rear final gear ........................................................................141

operation component locations ..................................................19
owner’s manual storage ...........................................................123

P

parking .....................................................................................106
passenger, no carrying ................................................................61
pavement, no riding on  ..............................................................75
petrol .......................................................................................129
petrol containing alcohol  ..........................................................243
pinging, engine  ........................................................................129
plug, spark  ...............................................................................163
pre-ride inspection ......................................................................63
problems, unexpected  ..............................................................213
propeller shaft boots & yoke joint boot  .....................................191
protective apparel .......................................................................58

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Summary of Contents for TRX420FM1 4 x 4

Page 1: ...Honda TRX420TM1 TRX420FM1 4 4 TRX420FM2 4 4 with Power Steering OWNER S MANUAL Original instructions 14 TRX420TM1 FM1 FM2 32HR36000 book 2...

Page 2: ...se But it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read and understand this owner s...

Page 3: ...s Can use the lights Can use the clutch Can use the gearbox Can use the accelerator Can use the braking systems First manoeuvres make 2 at reduced speed among which one slalom Can use the clutch in co...

Page 4: ...g slopes Driving down a slope Crossing a slope horizontally Driving on rough terrain Skidding and wheel spin If you have any questions or if you ever need special service or repairs remember that your...

Page 5: ...bels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating...

Page 6: ...nstructions how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t f...

Page 7: ...our ATV Instruments Controls 17 The location and function of indicators and controls on your ATV and operating instructions for various controls and features Before Riding 57 The importance of wearing...

Page 8: ...adjustment items Tips 203 How to store and transport your ATV and how to be an environmentally responsible rider Taking Care of the Unexpected 213 What to do if you have a flat tyre your engine won t...

Page 9: ...ion and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Important...

Page 10: ...d age for this ATV model is 16 Children under age 16 should never operate this vehicle Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severity of head injuries So...

Page 11: ...e Time to Learn Practice Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to t...

Page 12: ...don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drin...

Page 13: ...a replacement There is a specific symbol on each label The meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop...

Page 14: ...ng the battery has a proper understanding of the hazards and correct handling procedures involved Handle battery electrolyte with extreme care as it contains dilute sulfuric acid Exposure to eyes or s...

Page 15: ...ding Never ride too fast for your skills or the conditions Always use proper riding techniques for hills slopes and rough terrain Use care when changing riding surfaces ATVs handle differently on diff...

Page 16: ...RE OVERLOAD WARNING LABEL WARNING Improper tyre pressure or overloading can cause loss of control Loss of control can result in severe injury or death Cold tyre pressure Front Rear 30 kPa 4 4 psi 30 k...

Page 17: ...0 kg 133 lb Refer to instructions in the Owner s Manual TRAILER HITCH LABEL WARNING Towing an improperly loaded trailer can cause loss of control Read towing instructions in Owner s Manual Tow weight...

Page 18: ...ED type CE MARK TRX420TM1 Engine net power 18 5 kW Machine mass 261 kg TRX420FM1 Engine net power 18 5 kW Machine mass 277 kg TRX420FM2 Engine net power 18 5 kW Machine mass 283 kg 14 TRX420TM1 FM1 F...

Page 19: ...afety 11 Labels ED type RADIATOR CAP LABEL CE MARK TRX420TM1 TYRE OVERLOAD WARNING LABEL FRONT CARRIER LABEL TRX420FM1 PASSENGER WARNING LABEL TRX420FM2 BATTERY LABEL 14 TRX420TM1 FM1 FM2 32HR36000 bo...

Page 20: ...Safety 12 Labels ED type AGE RECOMMENDATION WARNING LABEL GENERAL WARNING LABEL TRAILER HITCH LABEL REAR CARRIER LABEL 4WD BRAKING INFORMATION LABEL Except TRX420TM1 14 TRX420TM1 FM1 FM2 32HR36000 boo...

Page 21: ...ety information Anyone who rides the vehicle should read and understand this information before riding The labels should be considered permanent parts of the vehicle If a label comes off or becomes ha...

Page 22: ...ATV Safety 14 Labels U type 14 TRX420TM1 FM1 FM2 32HR36000 book 14...

Page 23: ...ATV Safety 15 Labels U type Except TRX420TM1 NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 14 TRX420TM1 FM1 FM2 32HR36000 book 15...

Page 24: ...ATV Safety 16 14 TRX420TM1 FM1 FM2 32HR36000 book 16...

Page 25: ...s for other components are presented in other sections of this manual where they will be most useful Operation Component Locations 19 Indicators Displays 22 Multi function Display 28 Speed and Mileage...

Page 26: ...45 Headlight Dimmer Switch 45 Horn Button 45 Recoil Starter 46 Throttle Lever 47 Reverse Selector Knob 48 Front Brake Lever 49 Rear Brake Lever Parking Brake Lever 49 Rear Brake Pedal 49 Parking Brake...

Page 27: ...tch parking brake lock lever rear brake lever parking brake lever engine stop switch start button ignition switch 2WD 4WD select lever Except TRX420TM1 throttle lever front brake lever headlight switc...

Page 28: ...Instruments Controls 20 Operation Component Locations rear cargo rack front cargo rack recoil starter rear brake pedal 14 TRX420TM1 FM1 FM2 32HR36000 book 20...

Page 29: ...Instruments Controls 21 Operation Component Locations flag pole bracket utility pocket TRX420TM1 only trailer hitch storage compartment 14 TRX420TM1 FM1 FM2 32HR36000 book 21...

Page 30: ...safer and more enjoyable Refer to the indicators frequently Their functions are described on the following pages 5 PS Electric Power Steering indicator TRX420FM2 only 1 neutral indicator 2 reverse ind...

Page 31: ...lamp check TRX420FM2 only The PS Electric Power Steering indicator come back on and remains on until the engine is started after initial lamp check These indicators are identified in the table on page...

Page 32: ...s and digital segments and initial message So you can make sure the liquid crystal display is functioning properly The displays are identified in the table on page 26 with the words Display Check If a...

Page 33: ...es on at any other time reduce speed and take your vehicle to your dealer as soon as possible Lamp Check 4 High coolant temperature indicator Lights when coolant temperature is high enough to adversel...

Page 34: ...hows the time hours and minutes page 35 Odometer Shows accumulated mileage page 36 Tripmeter Shows mileage per trip page 36 Coolant temperature gauge Shows approximate coolant temperature page 37 Hour...

Page 35: ...splay in the lower parts of multi function display page 28 This button also used to change the speed and mileage unit page 31 adjusts the clock page 35 and resets tripmeter maintenance tripmeter and m...

Page 36: ...e minder indicator Coolant temperature gauge Hourmeter Speedometer Maintenance tripmeter Fuel gauge Maintenance hourmeter 2 1 4 6 3 5 1 multi function display 2 4WD indicator Except TRX420TM1 5 mainte...

Page 37: ...as shown in the illustration Fuel gauge page 33 Digital clock page 35 Odometer page 36 Tripmeter page 36 Coolant temperature gauge page 37 When ATV is moving When ATV is not moving Hourmeter page 39 M...

Page 38: ...display back to ordinary display it will automatically return to the fuel gauge If there is a coolant temperature warning with your ATV the display will automatically change to the coolant temperature...

Page 39: ...and KM To change the speed and mileage unit press and hold the mode button 1 for more than 5 seconds in odometer page 36 with the ATV stopped The 4WD indicator 1 appears when the 4WD mode engages pag...

Page 40: ...position is properly displayed on the gear position indicator If the gear position indicator shows or blinks turn the ignition switch to the OFF w position and then turn it back to the ON q position a...

Page 41: ...ess of what mode the display is in when the fuel level reaches only 1st segment 3 the display will automatically switch to the fuel gauge display You should refuel as soon as possible The amount of fu...

Page 42: ...n as possible The fuel mark blinks except the fuel gauge display The amount of fuel reserve approximately 4 9 1 29 US gal 1 08 lmp gal Fuel gauge failure When the fuel gauge show E F 6 will blink when...

Page 43: ...time press and release the mode button for 0 5 seconds Press and hold the mode button for more 0 5 seconds the display will begin advancing fast 4 Release the mode button when the display reaches the...

Page 44: ...eter 1 shows mileage per trip with the TRIP display 2 while the ignition is ON q since you last reset the tripmeter The tripmeter returns to 0 0 when the read out exceeds 999 9 To reset the tripmeter...

Page 45: ...If all sections of the coolant temperature gauge and high coolant temperature indicator are on automatically appears in the display while you are riding immediately stop the vehicle turn the engine o...

Page 46: ...failure If the coolant temperature system has an error the coolant temperature gauge 1 will flash and preferentially appear in the display and or high coolant temperature indicator 3 will turn on If t...

Page 47: ...e ignition switch is ON q with the hourmeter mark 2 The hourmeter provides accurate service period information for initial and regular maintenance The hourmeter locks at 99999 9 when the readout excee...

Page 48: ...hes and passes the maintenance interval specified on the maintenance schedule page 116 The maintenance tripmeter or the maintenance hourmeter and maintenance minder indicator will blink when they reac...

Page 49: ...the maintenance is done before the setting interval be sure to reset the meters after the maintenance Initial Maintenance Appears at 150 km 100 miles or 20 operating hours whichever comes first Regul...

Page 50: ...to the right for the ON q position The ignition switch is also used to reset the maintenance tripmeter and the maintenance hourmeter page 41 Ignition Switch Key Position Function ON q Electrical circ...

Page 51: ...ated on the left side of the fuel tank To select the drive mode shift the 2WD 4WD select lever to the desired position After using the 2WD 4WD select lever the mode may not mechanically engage until f...

Page 52: ...switch 2 is used to stop the engine in an emergency To operate slide the switch to the OFF r position The switch must be in the RUN e position to start the engine and it should normally remain in the...

Page 53: ...h 2 is used to change between the high and low beams of the headlight To operate turn the switch to HI u for high beam LO i for low beam Press the horn button 3 to sound the horn Headlight Switch y t...

Page 54: ...ls 46 Controls Features The recoil starter 1 is used to start the engine when the battery is low See Using the Recoil Starter page 86 Recoil Starter RIGHT SIDE 1 recoil starter 1 14 TRX420TM1 FM1 FM2...

Page 55: ...he throttle lever 1 with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb Thr...

Page 56: ...ped and the transmission in neutral make sure the neutral indicator lights and the gear position indicator shows N push in the knob squeeze the rear brake lever parking brake lever then depress the sh...

Page 57: ...rake lever parking brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page 91 The rear brake pedal is used to slow or stop your ATV To ope...

Page 58: ...er using your left hand and then lock it with the lock lever using your right hand See Parking page 106 The brake lights are activated by applying the parking brake When using the parking brake be sur...

Page 59: ...le from your dealer To mount a pole in the bracket 1 follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding Flag Po...

Page 60: ...h you ll need a proper size ball 2 as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load limits and operati...

Page 61: ...pocket 1 is located on the left side cover You may store small lightweight items in the pocket NOTICE Do not store valuable item in the utility pocket Utility Pocket TRX420TM1 only LEFT SIDE COVER 1 u...

Page 62: ...s located below the rear cargo rack 2 To open the compartment unhook the rubber strap 3 Be careful not to flood this area when washing your ATV Storage Compartment REAR 1 storage compartment 1 3 rubbe...

Page 63: ...ing this brief period After cooling down it will then return to normal PS operation The PS indicator should light when the ignition switch is turned ON q and remain on until the engine is started The...

Page 64: ...Instruments Controls 56 14 TRX420TM1 FM1 FM2 32HR36000 book 56...

Page 65: ...ts to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 58 Protective Apparel 58 Rider Training 60 Age Recommendation 61...

Page 66: ...You don t have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves trousers and a long sleeved shir...

Page 67: ...ff road motorcycle gloves to help protect your hands Riding trousers with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector WARNING 3WARNING Operating this ATV withou...

Page 68: ...ed to the ATV s controls and feel comfortable with its size and weight Rider Training WARNING 3WARNING Operating this ATV without proper instruction could increase your risk of an accident which could...

Page 69: ...e front or rear cargo racks Age Recommendation WARNING 3WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding resulting in severe injury or death A...

Page 70: ...ng an ATV Consult your doctor to be sure it is safe to operate a vehicle after taking medication No Alcohol or Drugs WARNING 3WARNING Operating this ATV after consuming alcohol or drugs can seriously...

Page 71: ...cted by your dealer There may be damage or other problems you cannot see Check the following items before you get on the ATV WARNING 3WARNING Improperly maintaining this ATV or failing to correct a pr...

Page 72: ...ssible nuts bolts and fasteners are tight Underbody Exhaust System Check for and remove any dirt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the ve...

Page 73: ...to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page 159 Brakes Squeeze the front and rear brake levers and step on the rear...

Page 74: ...fore you ride Headlight and Headlight Dimmer Switch Check for proper function page 45 Engine Stop Switch Check for proper function page 44 Steering Check that the wheels turn properly as you steer the...

Page 75: ...ifications that change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific information on load lim...

Page 76: ...tongue jack or other support to keep the trailer level The weight of added accessories will reduce the maximum cargo weight you can carry Load Limits maximum weight capacity ED type 187 kg 412 lb U t...

Page 77: ...tow by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to...

Page 78: ...always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Make sur...

Page 79: ...r your ATV s handling stability and braking making it unsafe to ride Because safety vehicle movement and clearance must be taken into consideration you must consult your tyre maker or Honda dealer bef...

Page 80: ...Before Riding 72 14 TRX420TM1 FM1 FM2 32HR36000 book 72...

Page 81: ...in Guidelines page 242 Safe Riding Precautions 75 Off road Use Only 75 Keep Hands and Feet on Controls 76 Riding Position Safety Equipment 77 Moving the ATV without Starting the Engine 78 Control Spe...

Page 82: ...king 91 Riding Your ATV 93 Making Turns 93 Skidding or Sliding 95 Riding Up Hills 96 Riding Down Hills 100 Crossing or Turning on Hills or Slopes 101 Riding Over Obstacles 103 Riding Through Water 104...

Page 83: ...nd manufactured for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement When riding off road also remember to always obey loc...

Page 84: ...the handlebars or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING 3WARNING Operating this ATV on public stree...

Page 85: ...cle as shown below keeping your hands on the handlebars and feet on the footpegs Riding Position Safety Equipment Helmet and eye protection Off road motorcycle gloves Long sleeved apparel and trousers...

Page 86: ...ter confirming that the engine is off stand beside the ATV so you can reach the rear brake lever with your left hand 2 Be sure your legs are clear of the wheels 3 Check your footing 4 Slowly and caref...

Page 87: ...ps or holes in time to react Control Speed WARNING 3WARNING Operating this ATV at excessive speeds increases your chances of losing control of the ATV which can result in an accident Always go at a sp...

Page 88: ...ing on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippery...

Page 89: ...d area such as a garage Your ATV s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death 1 Before starting select a level surface and...

Page 90: ...njected with an automatic choke Follow the procedure indicated below Any Air Temperature Press the start button with the throttle completely closed The engine will not start if the throttle is fully o...

Page 91: ...en the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps 1 4 again If the engine still won t start refer to If Your Engine Quits or Won t Start pag...

Page 92: ...the start button Do not press the throttle lever while starting in gear Your ATV is equipped with a start inhibitor system that will cut off the ignition if the throttle is open while attempting to st...

Page 93: ...to OFF w The engine stop switch should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF r and the ignition switch ON q the batt...

Page 94: ...is in neutral 2 Grasp the starter grip 1 firmly then pull it out slowly approximately 100 mm 4 in 3 Pull the grip up briskly and fully 4 After the engine starts allow the starter grip to return slowly...

Page 95: ...position when released To upshift to a higher gear put the toe of your boot under the shift lever and raise it one full stroke To downshift step on the shift lever and depress it one full stroke To se...

Page 96: ...straight line Close the throttle completely before shifting Improper shifting may damage the engine transmission and drivetrain Upshift to a higher gear or reduce throttle before engine rpm speed gets...

Page 97: ...e the rear brake lever parking brake lever 2 then depress the shift lever once to shift into R reverse gear the reverse indicator is on and the gear position indicator shows R WARNING 3WARNING Imprope...

Page 98: ...le and gradually apply both the front and rear brakes Do not abruptly apply the rear brake alone 7 To shift out of reverse and into neutral raise the shift lever one stroke to shift into N neutral gea...

Page 99: ...veness use both the pedal and lever simultaneously Using both braking systems will stop your ATV faster with greater stability To slow or stop apply the brake lever and brake pedal smoothly while down...

Page 100: ...hifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hands on the b...

Page 101: ...are confident in making turns Making Turns WARNING 3WARNING Turning improperly can make the ATV go out of control causing a collision or overturn Always follow proper procedures for turning as describ...

Page 102: ...lps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering T...

Page 103: ...our speed low and ride with caution If your ATV skids sideways during a turn steer in the direction of the skid Avoid hard braking or accelerating until you have regained directional control Skidding...

Page 104: ...toward the front wheels to help keep them on the ground To do this shift your body slightly forward on the seat and lean forward For greater weight shift move your body farther forward and lean forwar...

Page 105: ...n appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go ov...

Page 106: ...nd turn the engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 1 Keep your weight uphill 2 Carefully apply the front brakes first then carefully apply...

Page 107: ...may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV 1 Stand with your body facing downhill beside the vehicle so you can reach the...

Page 108: ...downhill stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed Riding Down Hills WARNING 3WARNING Going down a hill improperly could cause...

Page 109: ...both the front and rear wheels Remember braking effectiveness is reduced on any hill with a loose surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on...

Page 110: ...oose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Making Turns on Slopes Compared...

Page 111: ...uce your speed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs Riding Over Obstacles WARNING 3WARNING Improperly operating over obstacles could cause...

Page 112: ...s have gradual slopes 2 Proceed through the water at a slow steady speed 3 Watch out for submerged obstacles and slippery rocks 4 Avoid getting the spark plug or air cleaner wet as this would cause th...

Page 113: ...rakes less effective than normal and may reduce stopping ability If necessary apply the brakes repeatedly until they dry out and operate normally If the brakes don t regain effectiveness stop your ATV...

Page 114: ...nto neutral 3 Set the parking brake 4 Turn the ignition switch to OFF w If it is necessary to start the engine when your ATV in gear and is stopped on a grade rock the vehicle back and forth to allow...

Page 115: ...following procedure 1 While holding the brakes set the parking brake 2 Turn the ignition switch to OFF w and release the brakes 3 If the ATV begins to move either while sitting on it or after you dism...

Page 116: ...Basic Operation Riding 108 14 TRX420TM1 FM1 FM2 32HR36000 book 108...

Page 117: ...nd oils and tips for keeping your Honda looking good For information about replacing fuses see page 224 Before You Service Your Honda The Importance of Maintenance 111 Maintenance Safety 112 Important...

Page 118: ...t Final Gear Oil Except TRX420TM1 144 Coolant 146 Air Cleaner 153 Engine Throttle 159 Clutch System 161 Reverse Lock System 162 Spark Plug 163 Valves 166 Spark Arrester 167 Chassis Suspension 168 Brak...

Page 119: ...ce Schedule The service intervals in this schedule are based on average riding conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repai...

Page 120: ...only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cann...

Page 121: ...and other high temperature parts to cool before servicing as you can get burned Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility o...

Page 122: ...ems are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your dealer perform these tasks unless you...

Page 123: ...dealer Summary of Maintenance Schedule Notes Procedures NOTES 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in very wet or muddy conditions...

Page 124: ...NITIAL REGULAR Refer to page MAINT MAINT INTERVAL km 150 1000 2000 mi 100 600 1200 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 FUEL LINE I THROTTLE OPERATION I 159 AIR CLEANER NOTE 1 C C 153 AIR CLEANER...

Page 125: ...S 20 100 200 DRIVETRAIN BOOTS I I 191 FRONT REAR FINAL GEAR OIL Except TRX420TM1 R EVERY 2 YEARS I 141 144 REAR FINAL GEAR OIL TRX420TM1 only R EVERY 2 YEARS I 141 2WD 4WD SELECT SYSTEM Except TRX420T...

Page 126: ...ncluding the 150 km 100 mile or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything...

Page 127: ...rations Maintenance Component Locations front brake fluid reservoir front brake lever parking brake lock lever fuel fill cap throttle lever rear brake lever parking brake lever reverse assist lever 14...

Page 128: ...ng pre load adjuster front brake caliper air cleaner housing drain tube rear brake light switch rear brake pedal engine oil filter front final gear oil drain bolt Except TRX420TM1 air cleaner front fi...

Page 129: ...ad adjuster spark plug engine oil fill cap dipstick engine oil drain bolt rear final gear oil drain bolt rear final gear oil fill cap rear brake panel fuse box main fuse 1 air pressure gauge clutch ad...

Page 130: ...rform routine maintenance and simple repairs Any extensive work requiring additional tools should be performed by your dealer The tool kit includes the following items standard Phillips screwdriver sc...

Page 131: ...ar fender cover 2 The owner s manual and air pressure gauge 3 should be stored in the plastic document bag 4 and fastened with the rubber band 5 To remove the rear fender cover see page 127 Be careful...

Page 132: ...nk cover assembly to access the owner s manual air pressure gauge tool kit Removal 1 Pull the seat latch 1 at the rear of the seat 2 Slide the seat 2 back and lift it Installation 1 Insert the front p...

Page 133: ...r the engine oil filter spark plug and clutch maintenance Removal 1 Remove the seat page 124 2 Remove the prongs 1 from the grommets 2 3 Remove the tank cover assembly 3 by releasing the tabs A 4 and...

Page 134: ...tallation Install the parts in the reverse order of removal Make sure that all prongs and tabs are installed securely in position 1 prongs 2 grommets 3 tank cover assembly 4 tabs A 5 tabs B 1 2 4 1 3...

Page 135: ...moval 1 Remove the seat page 124 2 Unhook the rubber strap 1 with opening the storage compartment page 54 3 Firmly pull the prongs 2 from their grommets 3 4 Slide the rear fender cover 4 forward to di...

Page 136: ...al Removal 1 Pull up the centre pin to release the lock 2 Pull out the clip of the hole Installation 1 Insert the clip into the hole 2 Press down the centre pin securely to lock the clip 1 2 1 2 14 TR...

Page 137: ...ormation on the use of Petrol Containing Alcohol see page 243 Use of lower octane petrol can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Ligh...

Page 138: ...apacity 4 9 1 29 US gal 1 08 Imp gal When there is only one segment left in the fuel gauge page 33 fuel will be low and you should refuel as soon as possible Refer to Safety Precautions on page 113 Fu...

Page 139: ...e filler neck 3 After refueling turn the fuel fill cap clockwise securely If you replace the fuel fill cap use only a Honda Genuine replacement part WARNING 3WARNING Petrol is highly flammable and exp...

Page 140: ...t oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serio...

Page 141: ...affect clutch operation Do not use API SH or higher oils displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch perfor...

Page 142: ...in the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled...

Page 143: ...Before riding your ATV check the engine oil level 1 Park your ATV on a firm level surface 2 Start the engine in a well ventilated area and let it idle for 3 5 minutes If the air temperature is below 1...

Page 144: ...the lower level mark 4 on the oil fill cap dipstick 7 If the oil level is near or below the lower level mark then add the specified oil into the fill cap hole up to the upper level mark on the oil fi...

Page 145: ...gine damage This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid page 212 If you do not have the skills or the...

Page 146: ...oil drain bolt 1 and sealing washer 2 Install a New Engine Oil Filter Place shop towels under the oil filter cover because oil will flow out 1 Remove the seat page 124 2 Remove the tank cover assembl...

Page 147: ...lity specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may cause engine damage 5 Reposition the spring 5 to the engine crankcase and instal...

Page 148: ...kgf m 18 lbf ft 2 Fill the crankcase with the recommended grade oil approximately 2 7 2 9 US qt 2 4 lmp qt 3 Reinstall the oil fill cap dipstick 4 Start the engine and let it idle for 3 5 minutes 5 St...

Page 149: ...fety Precautions on page 113 Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SAE...

Page 150: ...the oil fill cap 2 O ring drain bolt and sealing washer 4 After the oil has completely drained reinstall the drain bolt with a new sealing washer and tighten it to the specified torque 12 N m 1 2 kgf...

Page 151: ...rease and install it into the fill cap groove and tighten it to the specified torque 12 N m 1 2 kgf m 9 lbf ft 8 Install the oil level check bolt with a new sealing washer and tighten it to the specif...

Page 152: ...fer to Safety Precautions on page 113 Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity w...

Page 153: ...Pour the drained oil into a suitable container and dispose of it in an approved manner page 212 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the front final gear wit...

Page 154: ...el Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine NOTICE Using coolant with silicate inhibitors may caus...

Page 155: ...tions on page 113 Check the engine coolant level each day before operating your ATV and add if needed 1 Make sure the vehicle is on level ground 2 With the engine at normal operating temperature check...

Page 156: ...tank Do not attempt to add coolant by removing the radiator cap 4 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark 5 After adding coolant install the part...

Page 157: ...Shop Manual To properly dispose of drained coolant refer to You the Environment page 212 NOTICE Improper disposal of drained fluids is harmful to the environment Coolant Replacement WARNING 3WARNING R...

Page 158: ...r core and radiator grill cover 1 Unhook the reserve tank tube 1 2 Remove the reserve tank 2 from the left radiator grill cover 3 by removing the bolt 4 and clip 5 3 Remove the clips 6 4 Unhook the ta...

Page 159: ...151 Coolant 6 8 1 1 reserve tank tube 2 reserve tank 4 bolt 5 clip 6 clips LEFT FRONT 7 tab A 8 tab B 9 centre radiator grill cover hook 9 2 3 left radiator grill cover 3 6 5 4 7 14 TRX420TM1 FM1 FM2...

Page 160: ...adiator grill cover hook 11 8 Wash the radiator core 12 and centre radiator grill cover 9 Install the removed parts in reverse order of removal 7 7 tab A 8 tab B RIGHT FRONT 8 11 10 centre radiator gr...

Page 161: ...the correct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleane...

Page 162: ...54 Air Cleaner 1 Remove the seat page 124 2 Unlatch the retainer clips 1 3 Remove the air cleaner housing cover 2 Cleaning UNDER SEAT 1 2 1 retainer clips 2 air cleaner housing cover 14 TRX420TM1 FM1...

Page 163: ...8 Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged 9 Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not...

Page 164: ...the air cleaner assembly 13 Install the clamp 14 Insert the air cleaner assembly into the air cleaner housing 15 Fasten the screw 16 Reassemble by reversing the disassembly sequence Install the air c...

Page 165: ...onda 157 Air Cleaner Do not push the dust cover 1 too far into the breather joint 2 If the dust cover is dirty clean it Dust Cover UNDER SEAT 1 2 1 dust cover 2 breather joint 14 TRX420TM1 FM1 FM2 32H...

Page 166: ...nspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner housing 3 2 Drain the de...

Page 167: ...he lock nut 4 3 Turn the adjuster to obtain the correct freeplay 4 Tighten the lock nut and reinstall the sleeve 5 After adjustment check for smooth operation of the throttle lever from fully closed t...

Page 168: ...steering positions If there is a problem see your dealer 3 Inspect the condition of the throttle cables from the throttle lever down to the throttle body If the cable is kinked or chafed have it repla...

Page 169: ...he clutch adjuster 2 counterclockwise until you feel slight resistance 6 Turn the adjuster 1 4 turn clockwise then tighten the lock nut to hold the adjuster in this position 7 After adjustment start t...

Page 170: ...5 and turn the adjusting nut 6 After adjustment tighten the lock nut securely 4 Return the dust cover and rubber sleeve Other Checks Check the reverse assist lever and cable for loose connections or o...

Page 171: ...ect the electrodes and centre porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner if availa...

Page 172: ...event cross threading 9 Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug b Then loosen the...

Page 173: ...the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged 10 Connect the spark plug cap Take care to avoid pinching any cables or wires 11 Install the...

Page 174: ...use loss of power and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Shop Man...

Page 175: ...ea free of combustible materials and make sure the exhaust pipe is cool 2 Remove the bolt 1 3 Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back p...

Page 176: ...by adding or subtracting cargo accessories or when riding conditions change The way you ride your ATV and the type of ride you want to experience can also influence your suspension needs Lower spring...

Page 177: ...ng pre load adjuster 1 has 5 positions for different load or riding conditions Use the pin spanner 2 to adjust the shock spring pre load Suspension Spring Pre Load 1 FRONT REAR 2 1 2 1 2 3 4 5 1 2 3 4...

Page 178: ...more heavily loaded Also increase spring pre load for stiffer suspension Make sure that both front shock absorbers are adjusted to the same position Always adjust the shock absorber position in seque...

Page 179: ...he normal range while riding check the brake pads for wear page 174 Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See you...

Page 180: ...system as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care Wipe up spills immediately Avoid brake fluid contact with skin or eyes If it comes in contact wi...

Page 181: ...el mark check the brake pads for wear page 174 Worn brake pads should be replaced If the pads are not worn have your brake system inspected for leaks Make sure there are no fluid leaks Check for deter...

Page 182: ...during all regular service intervals to determine the pad wear Check the wear indicator 1 If the wear indicator aligns with the edge of the reference mark 2 both pads must be replaced see your dealer...

Page 183: ...oves before the brake starts to take hold Freeplay measurement at the tip of the end of the pedal should be 15 20 mm 0 6 0 8 in If necessary adjust to the specified range Rear Brake Pedal Freeplay 1 R...

Page 184: ...rame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake pedal Push the brake arm 4 then check the clearance between the brake a...

Page 185: ...before the brake starts to take hold Freeplay measurement at the tip of the end of the brake lever should be 15 20 mm 0 6 0 8 in If necessary adjust to the specified range Rear Brake Lever Freeplay LE...

Page 186: ...the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake lever parking brake lever P...

Page 187: ...ator that lets you check brake wear without disassembly Application of the brake control causes the arrow on the brake arm to move toward a reference mark on the brake panel 1 Apply the brake control...

Page 188: ...the right side behind the engine from time to time Adjustment is done by turning the adjusting nut 2 Turn the nut in direction A if the switch operates too late and in direction B if the switch opera...

Page 189: ...ealing washer from the bottom of the rear brake panel If any water drains the brake seals must be replaced by your dealer as soon as possible 3 Install the rear brake drain bolt with a new sealing was...

Page 190: ...nd that you leave this work to the experts with the proper equipment and experience Wheels that are deformed or damaged must be replaced Please consult your dealer for replacement Tyres age even if th...

Page 191: ...commendations for tyre repair and replacement Refer to Safety Precautions on page 113 Properly inflated tyres are most important for safety and will provide the best combination of handling tread life...

Page 192: ...miles the readings will be higher If you let air out of warm tyres to match the recommended cold tyre pressures the tyres will be underinflated Be sure to check tyre pressure at the riding site since...

Page 193: ...res you should also look for Bumps or bulges in the side of the tyre or the tread Replace any tyre that has a bump or bulge Cuts slits or cracks in the tyres Replace the tyre if you can see fabric or...

Page 194: ...heck the condition of a tyre tread measure the groove depth 1 in the centre of the tyre or check the wear indicator 2 For best performance you should replace a tyre before the tread depth at the centr...

Page 195: ...the tyre replaced or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tyre page 219 A permanent repair such as an internal plug patch can be ma...

Page 196: ...d not be installed if the previous usage record is unknown The recommended tyres for your ATV are When you replace a tyre remember Have the tyre replaced by your dealer if possible If you have a tyre...

Page 197: ...rear final gear case Check the guard and plate for cracks damage or looseness at intervals shown in the Maintenance Schedule Have the engine guard and skid plates replaced if they are cracked or dama...

Page 198: ...ont driveshaft guards 2 for cracks damage or looseness Tighten any loose fasteners Replace the front boot guards and front driveshaft guards as required Front Boot Guards Front Driveshaft Guards Excep...

Page 199: ...ge 113 Check the propeller shaft boots 1 and yoke joint boot 2 for damage or leaking grease If necessary have your dealer replace them Propeller Shaft Boots Yoke Joint Boot 1 1 propeller shaft boots E...

Page 200: ...to Safety Precautions on page 113 Check the driveshaft boots 1 for cuts damage or leaking grease If necessary have your dealer replace them Front Driveshaft Boots Except TRX420TM1 FRONT 1 1 driveshaf...

Page 201: ...de frequently we recommend that you charge the battery frequently see Battery Charging page 197 If you do not expect to ride your ATV for at least two weeks we recommend you remove the battery or at l...

Page 202: ...sults from removing the battery and slow charging it every 30 days see Battery Charging page 197 Before you remove the battery be sure to read all the information that follows as well as the informati...

Page 203: ...the seat page 124 3 Remove the rear fender cover page 127 4 Release the rings and remove the rubber band 1 5 Disconnect the negative terminal lead 2 from the battery 3 first then disconnect the posit...

Page 204: ...orage Dry the compartment 10 Slow charge the battery see following section once every 30 days Installation 1 Check that the battery rubber 5 for damage If necessary replace the battery rubber 2 Make s...

Page 205: ...ically for your Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger co...

Page 206: ...on your ATV If your ATV is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade b...

Page 207: ...essary use a mild cleaner degreaser to remove the grime 5 After washing rinse your ATV thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts 6 Dry your...

Page 208: ...chrome glass and clear plastic Light road grimes Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive...

Page 209: ...r dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft towel If necessary remove heat stains by using a commercially av...

Page 210: ...ing a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for motorcycles or automobiles Apply the poli...

Page 211: ...onda and how to be an environmentally responsible ATV owner Preparing for a Ride 204 What to Take to the Riding Area 204 What to Take on the Trail 205 Transporting Your Honda 206 Storing Your Honda 20...

Page 212: ...take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which begins on page 213 We recommend that you always...

Page 213: ...base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and kn...

Page 214: ...nd that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking petrol could be a hazard Fo...

Page 215: ...ur dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV 3 Rock the vehicle back and forth to make sure the tie down st...

Page 216: ...ect any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again We suggest you perform the following procedures to keep your ATV in top...

Page 217: ...ge 113 1 Change the engine oil and filter page 137 2 Make sure the cooling system is filled with a 50 50 antifreeze solution page 146 3 Fill the fuel tank Make sure the fuel fill cap is properly insta...

Page 218: ...t Slow charge the battery page 197 once a month 6 Wash and dry your ATV Wax all painted surfaces 7 Inflate the tyres to their recommended pressures page 184 8 Store your ATV in an unheated area free o...

Page 219: ...ur months change the engine oil page 137 3 If your ATV has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 197 as required Install the batt...

Page 220: ...y be illegal Choose Sensible Cleaners Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective o...

Page 221: ...ou deal with a wide range of problems Take time to read this section before you ride Also review the tips in Preparing for a Ride page 204 General Guidelines 214 If Your Engine Quits or Won t Start 21...

Page 222: ...ing you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you d...

Page 223: ...situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as...

Page 224: ...rting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your ATV won t start listen as you press the start but...

Page 225: ...e the battery page 197 If charging doesn t help see your dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Starter motor works but...

Page 226: ...el mixture See your dealer sooty exhaust rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane petrol page 129 or change your brand of petrol I...

Page 227: ...ir As soon as possible have the tyre permanently repaired by your dealer Any tyre that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or available...

Page 228: ...wheels off the ground and place a support block under the vehicle 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the front brake disc or pad surfaces when removing and...

Page 229: ...eel nuts on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 64 N m 6 5 kgf m 47 lbf ft If a torque wrench was...

Page 230: ...Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for any restriction of air flow to the radiator...

Page 231: ...e recommended oil page 135 to the upper level mark If you must leave your ATV to get oil secure it as much as possible Start the engine and check that the coolant temperature gauge and high coolant te...

Page 232: ...1 Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The main fuse and the circuit fuses are located under the...

Page 233: ...checking or replacing the fuses 2 Remove the seat page 124 3 Remove the rear fender cover page 127 4 To access the main fuses 2 3 remove the fuse box cover 4 5 Pull the main fuse out If it is blown i...

Page 234: ...7 of the same rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly incr...

Page 235: ...fuse 2 Remove the seat page 124 3 Remove the rear fender cover page 127 4 To access the PS fuse 1 remove the PS fuse box cover 2 If the PS fuse is blown see your dealer for this service 5 Install the...

Page 236: ...orarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed I...

Page 237: ...t your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage...

Page 238: ...or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest d...

Page 239: ...he parking brake 3 Turn the ignition switch to the ON q position 4 Use the recoil starter page 86 to start the engine Jump starting is not recommended especially if you use an automobile battery The g...

Page 240: ...t tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If y...

Page 241: ...ection contains dimensions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification 234 Specifications 236 Break in Guideline...

Page 242: ...s here for your reference The VIN 1 is stamped on the front of the frame VIN ______________________________________________________ The engine number 2 is stamped on the upper side of the rear crankca...

Page 243: ...The colour code is helpful when ordering replacement parts Record the colour and code here for your reference COLOUR__________________________________________________ CODE ___________________________...

Page 244: ...88 US gal 3 23 Imp gal including reserve fuel tank reserve 4 9 1 29 US gal 1 08 Imp gal engine oil capacity after disassembly 3 3 3 5 US qt 2 9 Imp qt after draining 2 6 2 7 US qt 2 3 Imp qt after dra...

Page 245: ...passenger capacity operator only maximum weight capacity ED type 187 kg 412 lb U type 220 kg 485 lb rider all cargo and accessories Engine Specifications displacement 420 cm3 25 6 cu in bore stroke 8...

Page 246: ...31 rear 3 154 transmission ratio 1st 3 857 2nd 2 235 3rd 1 571 4th 1 178 5th 0 848 reverse 4 831 final drive shaft Chassis Suspension caster 2 trail 5 mm 0 2 in tyre size front AT24 8 1211 MAXXIS M977...

Page 247: ...1 rpm Lights headlight 12 V 35 35 W 2 brake tail light LED neutral indicator LED reverse indicator LED high coolant temperature indicator LED PGM FI indicator LED PS Electric Power Steering indicator...

Page 248: ...kgf m 9 lbf ft rear final gear oil fill cap 12 N m 1 2 kgf m 9 lbf ft rear final gear oil level check bolt 12 N m 1 2 kgf m 9 lbf ft front final gear oil drain bolt Except TRX420TM1 12 N m 1 2 kgf m...

Page 249: ...EN 15997 Annex H Uncertainty of measurement 77 dB A 3 dB A Vibration on seat EN 15997 Annex I Uncertainty of measurement Not exceed 0 5 m s2 N A Vibration on handlegrip EN 15997 Annex I Uncertainty of...

Page 250: ...ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km 15 miles During this period avoid full throttle starts rapid acceleration and...

Page 251: ...g more than 5 methanol even if it has cosolvents and corrosion inhibitors Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty Honda cann...

Page 252: ...dex A accessories 70 age recommendation 61 air cleaner dust cover 157 filter 153 housing drain tube 158 air pressure gauge 123 tyre 183 apparel protective 58 appearance care 198 14 TRX420TM1 FM1 FM2 3...

Page 253: ...kes cables 179 draining water from 181 fluid 171 front brake lever 49 front brake pad wear 174 parking 50 rear brake lever 49 rear brake lever freeplay 177 rear brake pedal 49 rear brake pedal freepla...

Page 254: ...eight limit 68 cleaning appearance care 198 climbing hills 96 clip 128 clutch system 161 colour label 235 compartment owner s manual 123 storage 54 tool kit 122 component fails 232 controls features 4...

Page 255: ...display check 24 display multi function 28 drivetrain boots 191 E engine flooded 83 guard 189 number 234 oil 132 pinging 129 starting 81 stop switch 44 stopping 85 won t start 216 environment 212 exha...

Page 256: ...83 front boot guards 190 front driveshaft boots 192 front driveshaft guards 190 fuel fill cap 130 gauge 33 recommendation 129 refueling 130 reserve fuel supply 130 tank capacity 130 fuses 224 G gap s...

Page 257: ...up hills 96 stopping on hills 98 horn button 45 hourmeter 26 39 I identification vehicle 234 ignition switch 42 indicators 4WD indicator 31 gear position indicator 32 high coolant temperature indicat...

Page 258: ...ading guidelines 69 lubrication engine oil 132 front final gear oil 144 rear final gear oil 141 M maintenance component locations 119 hourmeter 40 importance 111 minder indicator 40 precautions 113 re...

Page 259: ...r final gear 141 operation component locations 19 owner s manual storage 123 P parking 106 passenger no carrying 61 pavement no riding on 75 petrol 129 petrol containing alcohol 243 pinging engine 129...

Page 260: ...shifting into 89 indicator 22 25 riding in 89 selector knob 48 rider training 60 riding basic operations 73 clothing 58 over obstacles 103 precautions 75 preparing for 204 safety 2 safety precautions...

Page 261: ...ecifications 236 speedometer 26 28 stalled engine 84 stalling on a hill 98 start button 44 starting engine 81 troubleshooting 216 stop switch engine 44 stopping engine 85 storage ATV 208 compartment 5...

Page 262: ...g rider 60 transporting your ATV 206 tripmeter 36 trouble unexpected 213 troubleshooting starting 216 turning on hills or slopes 101 on level ground 93 tyres air pressure 183 flat 219 repairing 187 re...

Page 263: ...Index 255 Index W warning labels 5 washing your ATV 199 water draining from brakes 181 riding through 104 weight limit 68 wheel removal 220 14 TRX420TM1 FM1 FM2 32HR36000 book 255...

Page 264: ...orised Representative for EU Market Manufacturer Authorised Representative for EU Market Honda of South Carolina Mfg Inc 1111 Honda way Timmonsville South Carolina 29161 U S A Honda Motor Europe Ltd B...

Page 265: ...14 TRX420TM1 FM1 FM2 32HR36000 book 257...

Page 266: ...14 TRX420TM1 FM1 FM2 32HR36000 book 258...

Page 267: ...14 TRX420TM1 FM1 FM2 32HR36000 book 259...

Page 268: ...14 TRX420TM1 FM1 FM2 32HR36000 book 260...

Page 269: ...14 TRX420TM1 FM1 FM2 32HR36000 book 261...

Page 270: ...14 TRX420TM1 FM1 FM2 32HR36000 book 262...

Page 271: ...14 TRX420TM1 FM1 FM2 32HR36000 book 263...

Page 272: ...14 TRX420TM1 FM1 FM2 32HR36000 book 264...

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