Honda TMX SUPREMO Series Owner'S Manual Download Page 62

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Brakes

Adjusting the Rear Brake Pedal Freeplay

Ma
intenance

Adjusting the Rear Brake Pedal

Freeplay

Make sure the cut-out on the adjusting nut is

seated on the brake arm pin when adjusting

the freeplay.

If proper adjustment cannot be obtained by

this method, see your dealer.

Adjust by turning the rear brake adjusting

nut a half-turn at a time.

Apply the brake several times and check

for free wheel rotation after the brake

pedal is released.

Brake arm pin

Adjusting nut

Adjusting

nut

Brake arm pin

Increase

Freeplay

Decrease

Freeplay

18 GL150 (PH)-32KYAD200.book Page 58 Monday, September 11, 2017 5:38 PM

Summary of Contents for TMX SUPREMO Series

Page 1: ......

Page 2: ...vailable before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without wri...

Page 3: ...very product To ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages cont...

Page 4: ...your own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three s...

Page 5: ...tents Motorcycle Safety P 2 Operation Guide P 12 Maintenance P 27 Troubleshooting P 72 Information P 87 Specifications P 98 Index P 101 18 GL150 PH 32KYAD200 book Page 4 Monday September 11 2017 5 38...

Page 6: ...mation for safe riding of your motorcycle Please read this section carefully Safety Guidelines P 3 Safety Precautions P 6 Riding Precautions P 7 Accessories Modifications P 10 Loading P 11 18 GL150 PH...

Page 7: ...tally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rai...

Page 8: ...rly maintained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits 2 P 11 and do not modify your motorcycle or insta...

Page 9: ...loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorc...

Page 10: ...tandard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protecti...

Page 11: ...ce the motorcycle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and br...

Page 12: ...peed to help them dry Park on a firm level surface If you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature parts cann...

Page 13: ...cause the motorcycle to fall 4 Turn the ignition switch to the LOCK position 2 P 17 and remove the key and close the shutter 2 P 18 Follow these guidelines to protect the engine fuel system and cataly...

Page 14: ...e on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to your motorcycle...

Page 15: ...oad limits Maximum weight capacity Maximum luggage weight 2 P 98 Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not place objects near the lights or the muffler...

Page 16: ...Location Engine oil drain bolt P52 Battery P44 Main fuse P85 Throttle grip P69 Engine oil fill cap dipstick P51 Spark plug P49 Crankcase breather P70 Front brake lever P54 18 GL150 PH 32KYAD200 book...

Page 17: ...uel fill cap P24 Document bag P26 Tool P26 Side stand P61 Drive chain P62 Centre stand P8 Shift lever P23 Fuel valve P19 Fuse holders P84 Choke lever P20 Clutch lever P66 18 GL150 PH 32KYAD200 book Pa...

Page 18: ...ed mark remaining fuel approximately 2 88 litres 0 76 US gal 0 63 Imp gal Odometer Total distance ridden Tachometer red zone excessive engine rpm range Tachometer NOTICE Do not operate the engine in t...

Page 19: ...your dealer check for problems Gear position indicators Shows 1st to 5th gear position Right turn signal indicator High beam indicator Left turn signal indicator Neutral indicator Comes on when the t...

Page 20: ...itch turns the turn signal off Headlight switch Headlight taillight position light and meter lights on Position light taillight and meter lights on Headlight taillight position light and meter lights...

Page 21: ...position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key and turn the ignition switch to the OFF position Ignition Switch Switches the electrical sy...

Page 22: ...gn the projection of the shutter key with the slot of the shutter and turn the shutter key counterclockwise u You can also close the shutter by moving the knob downward without the shutter key c Remov...

Page 23: ...ntrol the flow of fuel from the fuel tank to the carburetor ON normal position for riding OFF for parking storing or transportation RES for extra fuel to get to a gas station for refuelling ON OFF RES...

Page 24: ...c a d NOTICE If the engine does not start within 5 seconds turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage Extended...

Page 25: ...Pull the choke lever back all the way to fully ON A e With the throttle slightly open press the start button f Warm up the engine by opening and closing the throttle slightly g Continue warming up the...

Page 26: ...not start a Open the throttle fully b Press the start button for 5 seconds c Follow the normal starting procedure d If the engine starts with unstable idle open the throttle slightly If the engine doe...

Page 27: ...23 Operation Guide Shifting Gears Your motorcycle transmission has 5 forward gears five down shift pattern 18 GL150 PH 32KYAD200 book Page 23 Monday September 11 2017 5 38 PM...

Page 28: ...Imp gal Reserve capacity 2 0 litres 0 53 US gal 0 44 Imp gal Refuelling and Fuel Guidelines P9 Opening the Fuel Fill Cap Open the lock cover insert the ignition key and turn it clockwise to open the...

Page 29: ...nd locks b Remove the key and close the lock cover u The key cannot be removed if the fuel fill cap is not locked 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injur...

Page 30: ...Maximum Weight 3 0 kg 6 6 lb Tool Document Bag The document bag and the tool kit are in the compartment box behind the left side cover Removing the Left Side Cover P47 Rear Carrier Compartment box To...

Page 31: ...Schedule P 29 Maintenance Fundamentals P 32 Tool P 43 Removing Installing Body Components P 44 Battery P 44 Headlight Case P 46 Left Side Cover P 47 Right Side Cover P 48 Spark Plug P 49 Engine Oil P...

Page 32: ...can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your motorcycle on a firm level surface using the...

Page 33: ...accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered...

Page 34: ...te Pre ride Check 2 P 32 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 4 8 12 16 20 24 1 000 mi 0 6 2 5 5 7 5 10 12 5 15 Fuel Line Fuel Level Fuel Strainer Screen Throttle Op...

Page 35: ...efer to page Items 1 000 km 1 4 8 12 16 20 24 1 000 mi 0 6 2 5 5 7 5 10 12 5 15 Drive Chain Every 500 km 300 mi 62 Brake Shoes Wear 59 Brake System 54 Brakelight Switch 60 Headlight Aim 71 Lights Horn...

Page 36: ...heck for smooth opening and full closing in all steering positions 2 P 69 Engine oil level Add engine oil if necessary Check for leaks 2 P 51 Drive chain Check condition and slack adjust and lubricate...

Page 37: ...g Replacing Parts 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that...

Page 38: ...splashes into your mouth u Rinse mouth thoroughly with water and do not swallow Cleaning the Battery Terminals 1 Remove the battery 2 P 44 2 If the terminals are starting to corrode and are coated wit...

Page 39: ...mething electrical on your motorcycle stops working check for and replace any blown fuses 2 P 84 Inspecting and Replacing Fuses Turn the ignition switch to the off position to remove and inspect fuses...

Page 40: ...bel to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine...

Page 41: ...does not move smoothly makes strange noises has damaged rollers has loose pins or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn o...

Page 42: ...ipe dry and lubricate with the recommended lubricant Never use petrol or low flash point solvents for cleaning the drive chain A fire or explosion could result Avoid getting lubricant on the brakes or...

Page 43: ...e an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the...

Page 44: ...ce the tyres when the minimum tread depth is reached Wear indicator location mark or TWI 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be...

Page 45: ...on speed rating and load range Remember to replace the inner tube whenever you replace a tyre The old tube will probably be stretched and it could fail if installed in a new tyre 3WARNING Installing i...

Page 46: ...type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your deal...

Page 47: ...P 26 You can perform some roadside repairs minor adjustments and parts replacement with the provided tools 8 x 12 mm Open end wrench 10 x 14 mm Open end wrench Spark plug wrench No 2 Phillips screwdri...

Page 48: ...negative terminal from the battery 4 Disconnect the positive terminal from the battery 5 Remove the battery holder by removing the bolts 6 Remove the battery taking care not to drop the terminal nuts...

Page 49: ...parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight For proper handling of the battery see Maintenance Fundamentals 2 P 33 Battery...

Page 50: ...e the screws 2 Remove the headlight case 3 Disconnect the connector and pull out the position light socket Installation Install the parts in the reverse order of removal Screws Headlight case Position...

Page 51: ...key and turn it clockwise 2 Carefully pull the side cover out from the grommets Installation 1 Align the bosses with the grommets 2 Push the side cover into position while turning the ignition key clo...

Page 52: ...r Removal 1 Remove the screw 2 Carefully pull the side cover out from the grommets Installation 1 Align the bosses with the grommets 2 Push the bosses into position 3 Install the screw Grommets Bosses...

Page 53: ...rk plug base 3 Remove the spark plug using provided spark plug wrench 2 P 43 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling uIf the erosion or deposit is heavy re...

Page 54: ...new plug tighten it twice to prevent loosening a First tighten the plug NGK 1 2 turn after it seats b Then loosen the plug c Next tighten the plug again NGK 1 8 turn after it seats 9 Install the parts...

Page 55: ...e stand on a firm level surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the u...

Page 56: ...ills immediately 2 Securely reinstall the oil fill cap dipstick For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 36 Changing Engine Oil Changing the oil requires s...

Page 57: ...t an approved recycling centre 6 Install a new sealing washer onto the drain bolt Tighten the drain bolt 7 Fill the crankcase with the recommended oil 2 P 36 99 and install the oil fill cap dipstick 8...

Page 58: ...heck the brake cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corro...

Page 59: ...to 20 mm 0 4 to 0 8 in 4 Tighten the upper lock nut and check the freeplay again 5 Install the rubber dust cover Lower Adjustment If the upper brake cable adjuster is threaded out near its limit or th...

Page 60: ...e arm to confirm that there is a gap between the front brake adjusting nut and brake arm pin After adjustment confirm the freeplay of the brake lever Make sure the brake arm spring and fastener are in...

Page 61: ...n the lock nut and check the freeplay Inspecting the Rear Brake Pedal Freeplay 1 Place your motorcycle on its centre stand on a firm level surface 2 Measure the distance the rear brake pedal moves bef...

Page 62: ...y If proper adjustment cannot be obtained by this method see your dealer 1 Adjust by turning the rear brake adjusting nut a half turn at a time 2 Apply the brake several times and check for free wheel...

Page 63: ...he rear brake pedal Make sure the brake rod brake arm spring and fastener are in good condition Inspecting the Brake Shoe Wear The front and rear brake are equipped with a brake wear indicator NOTICE...

Page 64: ...vice When the brake service is necessary see your dealer Use only Honda Genuine Parts or its equivalent Adjusting the Brakelight Switch Check the operation of the brakelight switch Hold the brakelight...

Page 65: ...ide stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension Side stand spring...

Page 66: ...op the engine 2 Place your motorcycle on its centre stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets uDo not ride your motorcycle if th...

Page 67: ...e rear axle nut 4 Loosen the lock nuts on both sides of the drive chain adjusters 5 Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the adjusting...

Page 68: ...justing nut until the marks are aligned and recheck chain slack 7 Tighten the rear axle nut 8 Hold the adjusting nuts and tighten the lock nuts 9 Recheck drive chain slack 10 Rear brake pedal freeplay...

Page 69: ...ve chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn and must be replaced If necessary have the drive chain replaced by your dealer Chain...

Page 70: ...essary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion Freeplay at the clutch lever 10 to 20 mm 0 4 to...

Page 71: ...er first 1 Pull back the rubber dust cover 2 Loosen the upper lock nut 3 Turn the upper clutch cable adjuster until the freeplay is 10 to 20 mm 0 4 to 0 8 in 4 Tighten the upper lock nut and check the...

Page 72: ...g nut until the clutch lever freeplay is 10 to 20 mm 0 4 to 0 8 in 4 Tighten the lower lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make...

Page 73: ...n in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by your dealer Freeplay...

Page 74: ...reather 1 Place a suitable container under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube Crankcase breather tube 18 GL150...

Page 75: ...u can adjust vertical aim of the headlight for proper alignment Turn the screw in or out as necessary using provided Phillips screwdriver 2 P 43 Obey local laws and regulations Screw Lower Raise 18 GL...

Page 76: ...l Not Start P 73 Tyre Puncture P 74 Tube Repair and Replacement P 74 Electrical Trouble P 79 Battery Goes Dead P 79 Burned out Light Bulb P 79 Blown Fuse P 84 18 GL150 PH 32KYAD200 book Page 72 Monday...

Page 77: ...tank Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 20 Check for a blown fuse 2 P 84 Check for a loose battery connection 2 P 44 or battery te...

Page 78: ...temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be careful...

Page 79: ...the engine 3 Remove the speedometer cable by removing the screw 4 Remove the front brake adjusting nut and remove the front brake cable from the brake arm 5 Remove the front axle nut 6 Remove the fro...

Page 80: ...front brake adjusting nut 6 Adjust the front brake lever freeplay 2 P 55 7 After installing the wheel apply the brake lever several times and then check if the wheel rotates freely Recheck the wheel i...

Page 81: ...e stopper arm nut washer and rubber grommet 5 Loosen the drive chain lock nuts and drive chain adjusting nuts on both sides of the swingarm 6 Remove the rear axle nut while holding the rear axle shaft...

Page 82: ...l times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as p...

Page 83: ...act your dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do n...

Page 84: ...n both ends of pin 4 Install a new bulb and parts in the reverse order of removal uInstall the rubber dust cover with its TOP mark facing up Do not touch the glass surface with your fingers If you tou...

Page 85: ...ove the brakelight taillight lens by removing the screws 2 Remove the bulb by slightly pressing the bulb and turn it counterclockwise 3 Install a new bulb and parts in the reverse order of removal Scr...

Page 86: ...turn signal lens and lens packing by removing the screws B 3 Remove the bulb by slightly pressing the bulb and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal u...

Page 87: ...tion Light Bulb 1 Remove the headlight case 2 P 46 2 Pull out the socket and remove it 3 Pull out the bulb without turning 4 Install a new bulb and parts in the reverse order of removal Socket Bulb 18...

Page 88: ...e fuse is attached to the fuse holder cover uAlways replace a blown fuse with a spare of the same rating 6 Close the fuse holder and install it in the fuse holder cover 7 Install the left side cover D...

Page 89: ...e fuse holder from the battery holder 3 Open the fuse holder and lift out the main fuse with the clips 4 Slide the main fuse out of the clips If the fuse is blown discard it Main fuse Fuse holder Batt...

Page 90: ...fuse holder and install it to the battery holder 7 Install the right side cover Do not pry the clips open to get a fuse out you could bend them and cause poor contact with the new fuse A loose fuse c...

Page 91: ...eatures P 89 Caring for Your Motorcycle P 90 Storing Your Motorcycle P 93 Transporting Your Motorcycle P 93 You the Environment P 94 Serial Numbers P 95 Fuels Containing Alcohol P 96 18 GL150 PH 32KYA...

Page 92: ...duplicate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key...

Page 93: ...turn the key while riding The tripmeter returns to 0 when the read out exceeds 999 9 The odometer returns to 0 when the read out exceeds 99 999 9 The owner s manual registration and insurance informat...

Page 94: ...a care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4...

Page 95: ...at compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headli...

Page 96: ...ng petrol brake fluid or detergents on the instruments panels or headlight The exhaust pipe and muffler are stainless steel but may become stained by mud or dust When the exhaust pipe and muffler are...

Page 97: ...vethebattery 2 P 44 topreventdischarge Fully charge the battery and then place it in a shaded well ventilated area u If you leave the battery in place disconnect the negative terminal to prevent disch...

Page 98: ...n approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on h...

Page 99: ...entify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place Fra...

Page 100: ...up to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tube...

Page 101: ...catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorc...

Page 102: ...t capacity 1 115 kg 254 lb Maximum luggage weight 2 Rear carrier 3 0 kg 6 6 lb Passenger capacity Rider and 1 passenger Minimum turning radius 2 03 m 6 660 ft Displacement 149 cm3 9 1 cu in Bore strok...

Page 103: ...e CPR7EA 9 NGK Spark plug gap 0 8 to 0 9 mm 0 03 to 0 04 in Idle speed 1 400 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excluding oils marked...

Page 104: ...ont turn signal light 12 V 10 W 2 Rear turn signal light 12 V 10 W 2 Main fuse 20 A Other fuse 10 A Engine oil drain bolt 30 N m 3 1 kgf m 22 lbf ft Front axle nut 59 N m 6 0 kgf m 44 lbf ft Brake sto...

Page 105: ...Catalytic Converter 97 Choke Lever 20 Clutch System 66 Compartment Document Bag 26 89 Tool 26 43 D Drive Chain 37 62 E Electrical Trouble 79 Engine Number 95 Oil 36 51 Starting 20 Environment 94 F Flo...

Page 106: ...tion Switch 17 20 Indicators 15 Instruments 14 L Load Limits 11 Loading Guidelines 11 M Maintenance Fundamentals 32 Importance 28 Safety 28 Schedule 29 Modifications 10 N Neutral Indicator 15 O Odomet...

Page 107: ...the Engine 20 Steering Lock 17 Storage Compartment 26 Document Bag 26 89 Equipment 26 Storing Your Motorcycle 93 Switches 16 T Tachometer 14 Throttle 69 Tool 26 43 Transporting Your Motorcycle 93 Tri...

Page 108: ...18 GL150 PH 32KYAD200 book Page 104 Monday September 11 2017 5 38 PM...

Page 109: ......

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