Honda SXS1000S2R Owner'S Manual Download Page 192

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Servicing Your Honda

185

Suspension

Refer to

Safety Precautions

1. Jack up and support your Honda SXS (page 133).
2. Visually inspect the front and rear suspension arms, bushings, ball

joints and shock mount bearings for any damage.

3. Visually inspect the front and rear shock absorbers for any oil seal

leaks, dents in main body or shock reservoir, shock body wear or
other damages.

If leaks or damage is found, take your vehicle to your dealer.

Suspension Components Inspection

REAR

FRONT

front suspensions

rear suspensions

Summary of Contents for SXS1000S2R

Page 1: ...aring a seat belt helmet protective eyewear and other protective gear how to make sure you and your Honda are ready to drive plus load limits and guidelines on carrying cargo Basic Operation Driving Guidelines 85 How to start and stop the engine select a driving mode and gear plus guidelines for driving on hills and other off road situations Servicing Your Honda 111 Why your vehicle needs regular ...

Page 2: ... 251 ID numbers technical specifications and other technical facts Consumer Information USA Canada only 271 Information on warranties emissions controls how to get a service manual and how to contact Honda Index 277 Alphabetical listing of topics in the manual Quick Reference Handy facts about fuel engine oil tire sizes and air pressure ...

Page 3: ...2021 Honda TALON SXS1000S2R S2RD SXS1000S2X S2XD OWNER S MANUAL ...

Page 4: ... but it s also important to observe the break in guidelines and perform all pre drive and other periodic checks detailed in this manual As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your Honda other property or the environment Be sure to read the Warranties Booklet page 273 so you understand the coverages tha...

Page 5: ...ca 49 states Australia New Zealand AC United States of America 50 states meets California V A United States of America 49 states Australia New Zealand V AC United States of America 50 states meets California A United States of America 49 states Australia New Zealand AC United States of America 50 states meets California CM Canada V A United States of America 49 states Australia New Zealand V AC Un...

Page 6: ...f course it is not possible to warn you about all hazards associated with operating or maintaining this vehicle You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the vehicle Safety Messages boxed messages preceded by a safety alert symbol 2 and one of three signal words DANGER WARNING or CAUTION These signal words mean 3...

Page 7: ... Important Safety Precautions Safety Section Driver Passenger Safety beginning on page 1 Instructions how to operate this vehicle correctly and safely In addition to the above your owner s manual is full of information that can help you safely operate and maintain your vehicle So please read it carefully ...

Page 8: ...nts some of the most important information and recommendations to help you drive your Honda safely Please take a few moments to read these pages This section also shows you the location of safety labels on your vehicle Important Safety Information 2 Accessories Modifications 4 Safety Labels 6 ...

Page 9: ...f needed placing both feet firmly on the floor Wearing a properly positioned seat belt is your best protection against injury in a crash or rollover We recommend that occupants always wear a helmet with a chin strap We also recommend that you wear eye protection boots gloves and other protective gear page 75 Making sure the doors and the side nets are closed the side net buckles are fastened and s...

Page 10: ...breakdown can be difficult especially if you are stranded far from your base To help avoid problems inspect your Honda before each use and perform all recommended maintenance Alcohol and driving don t mix Even one drink can affect your judgment and your ability to respond to changing conditions Drugs can also impair your abilities So don t drive after consuming alcohol or drugs Your vehicle has be...

Page 11: ...ies add weight reducing the amount of cargo and total weight you can carry and can raise the vehicle s center of gravity increasing the risk of a rollover Check with your dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Do not add a...

Page 12: ...ld change its design or operation Such changes could seriously impair your vehicle s handling stability and braking and make it unsafe to drive We also advise you not to make any modifications or remove any equipment such as the spark arrester muffler or emissions control system components that would make your vehicle illegal in your area Modifications ...

Page 13: ...lse who operates or rides in the vehicle should read and understand this information before driving The labels should be considered permanent parts of the vehicle If a label comes off or becomes hard to read contact your Honda dealer for a replacement Indicates something apparent Indicates something concealed radiator cap danger ...

Page 14: ...Driver Passenger Safety 7 Safety Labels 299 299 136 136 loading warning SXS1000S2R S2RD 2SXD SXS1000S2X tire overload warning OSHA ...

Page 15: ...Driver Passenger Safety 8 Safety Labels general warning tag ...

Page 16: ...Driver Passenger Safety 9 Safety Labels general warning shift select lever information ...

Page 17: ...Driver Passenger Safety 10 BLANK PAGE ...

Page 18: ...sist HSA Indicator 20 I 4WD Indicator 20 Clutch Temperature Indicator 20 FLV Warning Indicator SXS1000S2RD S2XD only 21 FLV SPORT Indicator SXS1000S2RD S2XD only 21 FLV NORMAL Indicator SXS1000S2RD S2XD only 21 LAUNCH MODE Indicator SXS1000S2RD S2XD only 21 High Beam Indicator SXS1000S2RD S2XD only 21 Multi function Display 24 Speedometer 25 Tachometer 26 Fuel Gauge 27 Odometer Display 28 Maintena...

Page 19: ...lve FLV Switch SXS1000S2RD S2XD only 47 Shift Paddles 48 Steering Wheel Adjustment Lever 49 Doors 51 Side Nets 53 Side Nets Set Up 54 Side Nets Folding in Half 55 Seat 56 Seat 56 Driver Seat Position Adjustment 57 Seat Belts 59 Passenger Handhold 64 Passenger Handhold 64 Storage Compartments 67 Accessory Power Socket 68 Cargo Bed 69 Tie Down Hooks 69 Flag Pole Bracket 70 Electronic Brakeforce Dist...

Page 20: ...Instruments Controls 13 Operation Component Locations driver seat belt page 59 right side net page 53 right door page 51 passenger seat belt page 59 ...

Page 21: ...Instruments Controls 14 Operation Component Locations cargo bed page 69 flag pole bracket page 70 left side net page 53 left door page 51 ...

Page 22: ... steering wheel adjustment lever page 49 indicator box SXS1000S2RD S2XD only page 18 FLV switch SXS1000S2RD S2XD only page 47 shift select lever page 40 indicators displays page 17 downshift paddle page 48 upshift paddle page 48 driver seat position adjustment seat lever page 58 ...

Page 23: ...n switch page 38 accessory power socket page 68 passenger handhold lock lever page 65 passenger handhold page 64 AT MT switch SPORT switch page 43 44 hill start assist HSA switch LAUNCH MODE switch SXS1000S2RD S2XD only page 45 46 drive mode select switch page 41 ...

Page 24: ...nd make your driving safer and more enjoyable Refer to the indicators frequently Their functions are described on the following pages Lamp Check The indicators come on and go off sequentially when you turn the ignition switch to the ON q position If one of these indicators does not come on when it should have your dealer check for problems ...

Page 25: ... coolant temperature indicator reverse indicator neutral indicator low oil pressure indicator SEL SET switch electric power steering EPS indicator hill start assist HSA indicator I 4WD indicator clutch temperature indicator SXS1000S2RD S2XD only FLV NORMAL indicator FLV warning indicator FLV SPORT indicator LAUNCH MODE indicator high beam indicator ...

Page 26: ... on and stays on when the coolant temperature is high enough to adversely affect the service life of the engine If this indicator comes on while you are driving stop as soon as possible turn the engine off and let it cool PGM FI Malfunction Indicator Lamp MIL This indicator comes on and stays on when there is a problem with your vehicle s engine system If this happens reduce speed and take your ve...

Page 27: ...on briefly when the ignition switch is turned ON q This indicator comes on when HSA is being used page 45 I 4WD Indicator This indicator comes on briefly when the ignition switch is turned ON q This indicator comes on and stays on when there is a problem with your vehicle s HSA Hill Start Assist BTCS Brake Traction Control System and EBD Electronic Brakeforce Distribution If this happens reduce sp...

Page 28: ...V is in the SPORT mode page 181 FLV NORMAL Indicator SXS1000S2RD S2XD only This indicator comes on briefly when the ignition switch is turned ON q This indicator comes on when FLV is in the NORMAL mode page 181 LAUNCH MODE Indicator SXS1000S2RD S2XD only This indicator comes on briefly when the ignition switch is turned ON q This indicator comes on when launch mode is activated page 96 If this ind...

Page 29: ...e gauge hour meter maintenance tripmeter and maintenance hour meter page 28 Maintenance minder indicator Shows when specified maintenance interval is reached page 33 Digital clock Shows the time hours and minutes page 34 Gear position indicator Shows the gear position page 35 AT MT LOW indicator Shows the transmission mode page 36 SPORT indicator Drive mode indicator Shows the driving mode page 37...

Page 30: ...e multi function display will temporarily show all the modes and digital segments and initial message So you can make sure the liquid crystal display is functioning properly If any part of this display does not come on during the key on check have your dealer check for problems multi function display ...

Page 31: ...e Odometer display Maintenance minder indicator Digital clock Gear position indicator AT indicator MT indicator LOW indicator SPORT indicator Drive mode indicator digital clock gear position indicator maintenance minder indicator odometer display speedometer drive mode indicator tachometer fuel gauge SEL SET switch SPORT indicator AT indicator MT indicator LOW indicator ...

Page 32: ...H and KM To change the mileage unit press and hold the SEL SET switch for more than 5 seconds in odometer mode page 28 with the vehicle stopped Speedometer Blinking If the speedometer digits and seat belt indicator blink simultaneously while you are driving maximum vehicle speed will be limited to no more than 15 mph 24 km h by the seat belt speed limiting system page 60 Speedometer SEL SET switch...

Page 33: ...ators Displays This display shows the engine speed in revolutions per minute rpm Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer tachometer red zone tachometer ...

Page 34: ...he last segment blinks you should refill the tank as soon as possible The amount of fuel remaining when the blinking starts is approximately 1 14 US gal 4 3 ℓ Fuel gauge failure If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustrations If this occurs see your dealer as soon as possible Fuel Gauge fuel gauge ...

Page 35: ...witch mode will change as shown in the illustration If there are unusual indications with your SXS and SEL SET switch is not pressed for 10 seconds a message will automatically appear in the display Odometer Display Odometer page 29 Tripmeter page 29 Coolant temperature gauge page 30 Hour meter page 32 Maintenance tripmeter page 33 Maintenance hour meter page 33 When SXS is moving When SXS is not ...

Page 36: ...e readout exceeds 999 999 Tripmeter The tripmeter shows the number of miles or kilometers ridden with the TRIP display since you last reset the tripmeter The tripmeter returns to 0 0 when the readout exceeds 999 9 To reset the tripmeter press and hold the SEL SET switch with the display in the tripmeter mode ODO display odometer TRIP display tripmeter SEL SET switch ...

Page 37: ...e normal operating temperature range is within the section between the H and C displays If all sections of the coolant temperature gauge including segment H and high coolant temperature indicator are on automatically appears in the display stop the engine and check the reserve tank coolant level Read pages 236 237 and do not drive the SXS until the problem has been corrected NOTICE Continuing to r...

Page 38: ...If the coolant temperature system has an error the coolant temperature gauge will blink and appear in the display and high coolant temperature indicator will turned on If this occurs see your dealer as soon as possible coolant temperature gauge high coolant temperature indicator ...

Page 39: ...Controls 32 Indicators Displays Hour meter The hour meter display shows accumulated hours while the ignition is ON q The hour meter locks at 99 999 9 when the readout exceeds 99 999 9 hour meter hour meter display ...

Page 40: ...or appears be sure to reset the maintenance minder after performing the scheduled maintenance Resetting the indicator To reset the indicator press and continue to hold the SEL SET switch and turn the ignition switch to ON q The indicator will light up and after 2 seconds will blink twice the maintenance minder indicator is reset Also the maintenance tripmeter and maintenance hour meter will reset ...

Page 41: ...urn the ignition switch to ON q 2 Change to the hour meter display page 28 3 Press and hold the SEL SET switch The clock will start blinking 4 Press and hold the SEL SET switch until the desired time appears 5 To complete setting the clock press the SEL SET switch or turn the ignition switch OFF w Digital Clock SEL SET switch digital clock ...

Page 42: ...ge L for low range and 1 6 for gear positions shift paddles operation will be displayed on the gear position indicator when the transmission is not shifted into gear properly Before driving check that the gear position is properly displayed on the gear position indicator If the gear position indicator blinks see If the Transmission Is Not Functioning Properly page 229 Gear Position Indicator gear ...

Page 43: ...l shift mode To switch between AT mode and MT mode press the AT MT switch page 43 When MT mode is selected in low range L the LOW indicator also comes on When AT mode is selected pressing the SPORT switch displays the SPORT indicator page 44 AT Indicator MT Indicator LOW Indicator SPORT Indicator AT indicator MT indicator LOW indicator SPORT indicator AT indicator ...

Page 44: ...mode and I 4WD mode for various conditions The drive mode select switch is in I 4WD mode while the engine is not running A speed difference between front and rear tires is larger than allowed by the control program Release the accelerator pedal The system detects a malfunction See your dealer Drive Mode Indicator drive mode select switch position 2WD I 4WD drive mode indicator drive mode indicator...

Page 45: ...rical circuits are off The key can be inserted and removed only when it is in this position ON q The electrical circuits are on You can use the accessory power socket in this position START p This position is used only to start the engine The key will automatically return to the ON q position when you let go of it Ignition Switch OFF w ON q ignition switch START p ...

Page 46: ... LO press the HI side of headlight switch until you feel one click To change the headlight position from HI to LO press the OFF side of headlight switch until you feel one click OFF The headlights and taillights are off LO i The headlights and taillights are on The headlights are low beam HI u The headlights and taillights are on The headlights are high beam The high beam indicator in the indicato...

Page 47: ...lever only when the vehicle is stopped with your foot on the brake pedal and with the engine idling Use a firm motion to select the appropriate gear Have your vehicle checked by a dealer if you experience any shifting problems NOTICE Do not attempt to shift the shift select lever with the engine speed above idle or while the vehicle is moving as you may damage the transmission Shift Select Lever s...

Page 48: ... mode while driving It is not recommended changing the drive mode under high throttle or excessive rear tire slippage When I 4WD mode is selected and the ignition switch turned OFF w and then back to ON q the drive mode temporarily defaults to 2WD mode Once the engine is re started I 4WD mode will automatically resume I 4WD mode remains engaged until the 2WD mode is selected or the engine is stopp...

Page 49: ...e drive mode select switch is in I 4WD mode while the engine is not running A speed difference between front and rear tires is larger than allowed by the control program Release the accelerator pedal The system detects a malfunction See your dealer If the indicators do not go out or come on according to the drive mode see your dealer drive mode select switch position 2WD I 4WD drive mode indicator...

Page 50: ...trols The AT MT switch is located below the multi function display When the shift select lever is in high range H or low range L position you can switch between AT mode and MT mode by pressing the AT MT switch AT MT Switch AT MT switch ...

Page 51: ...he high range H position you can switch between turning SPORT mode on and off by pressing the SPORT switch When the shift select lever is in the low range L position SPORT mode will not turn on even if the SPORT switch is pressed When MT mode is selected SPORT mode will not turn on even if the SPORT switch is pressed SPORT Switch SPORT switch ...

Page 52: ... the vehicle from rolling on inclines as you move your foot from the brake pedal to the accelerator pedal To operate HSA 1 Press and hold the brake pedal to hold the vehicle 2 Make sure the shift select lever is in H or L when facing uphill or R when facing downhill 3 Press and hold the HSA switch until the HSA indicator comes on on the display Hill Start Assist HSA Switch HSA switch ...

Page 53: ...s not a parking brake HSA may not prevent the vehicle from rolling downhill if the vehicle is overloaded on a steep hill or sliding in slippery conditions NOTICE Avoid prolonged Hill Start Assist HSA use as continuous operation may cause the system to overheat and fail The LAUNCH MODE switch is under the HSA switch The LAUNCH MODE switch is used to operate the launch mode For launch mode operation...

Page 54: ...of the steering wheel and has two modes NORMAL mode and SPORT mode The FLV switch is used to change between NORMAL mode and SPORT mode of FOX Live Valve FLV system For more information on FOX Live Valve FLV system see page 181 FOX Live Valve FLV Switch SXS1000S2RD S2XD only FLV switch ...

Page 55: ...ift to a higher gear position and the downshift paddle to shift to a lower gear position In MT mode operate the shift paddles to drive the SXS In AT mode you can drive the SXS without operating the shift paddles You can also operate the shift paddles to temporarily change the gear position See page 88 for more information Shift Paddles downshift paddle upshift paddle ...

Page 56: ...posture NOTICE The steering wheel position damper unit contains high pressure nitrogen gas Do not attempt to disassemble service or improperly dispose of the damper See your dealer Steering Wheel Adjustment Lever WARNING 3WARNING Adjusting the steering wheel position while driving may cause you to lose control of the vehicle and be seriously injured in a crash Adjust the steering wheel only when t...

Page 57: ...wards you 2 While pulling the steering wheel adjustment lever towards you adjust the steering wheel position 3 Release the steering wheel adjustment lever 4 After adjusting the position make sure you have securely locked the steering wheel in place by trying to move it up and down steering wheel steering wheel adjustment lever ...

Page 58: ...ing your Honda SXS and never remove a door If a door is damaged or does not close securely see your dealer for repair or replacement Do not drive the Honda SXS with the doors open or removed The left and right doors can be opened in the same manner Open 1 Release the side net buckle 2 Pull up on the handle 3 Open the door Close 1 Close the door securely until the second latch click is heard 2 Fast...

Page 59: ...m Adjust the door stoppers so that it latches on the second click The left and right doors can be adjusted in the same manner Adjustment 1 Open the door page 51 2 Turn the door stopper counterclockwise to extend it and clockwise to retract it 3 Make sure the door is closed securely until the second latch click is heard door stopper LEFT SIDE right side similar ...

Page 60: ...The side nets are secured to the OPS with side net D rings and side net buckles To function properly the side nets should be tight If a side net is loose tighten the belts on the side net D rings Be sure the side nets are properly latched before driving your Honda SXS and never remove side nets from the vehicle Inspect the condition of the side net and its mounting hardware If there is wear deteri...

Page 61: ...nspect the side nets and their mounting hardware for damage as specified in the maintenance schedule on page 119 1 Tighten the belts on the side net D rings 2 Fasten the side net buckle Side Nets Set Up side net side net buckle belt side net D ring belt side net D ring LEFT SIDE right side similar ...

Page 62: ...ld the side net in half towards outside of the vehicle 3 Grab the hook and secure the side net by hooking on to the net outer profile To Spread the Side Net 1 Unhook the hook from side net and spread the side net 2 Fasten the side net buckle Always return the side nets to their normal positions properly fastened and tightened before driving Side Nets Folding in Half side net buckle hook side net F...

Page 63: ...t are designed to carry a driver and one passenger only Seat 3CAUTION Do not drive with any cargo on the passenger seat Cargo on the passenger seat can interfere with the driver s ability to control the vehicle and can be thrown around and cause injury during an overturn or a crash ...

Page 64: ...uld be able to sit upright with back against the seat back be able to properly reach the pedals and be able to grip the steering wheel comfortably with both hands Allow sufficient space between the center of the steering wheel and drivers chest Always make driver seat adjustment before driving The passenger seat does not have a seat position adjustment Driver Seat Position Adjustment Move back All...

Page 65: ...ile pulling up on the seat lever slide the driver seat to your preferred position The driver seat adjustment has 6 positions to select from 3 Release the seat lever to lock the seat in place Once the seat is adjusted correctly rock it back and forth to make sure it is locked in position seat lever driver seat to unlock ...

Page 66: ...r best protection against serious injuries in any type of crash so make sure you and your passenger always buckle up before driving Of course seat belts cannot completely protect you in every crash But in most cases seat belts can reduce your risk of serious injury WARNING 3WARNING Not wearing a seat belt or wearing one improperly can result in serious injury or death in a crash or rollover Make s...

Page 67: ...ease the throttle for one second if the vehicle is moving The speed limitation will be removed and seat belt indicator and speedometer will stop blinking after the driver follows this procedure and correctly deploys and fastens their seat belt To avoid speed limitations altogether the driver should always deploy and fasten their seat belt and require a passenger to be securely belted before drivin...

Page 68: ...belt can cause injuries 3 Position the lap part of the belt as low as possible across your hips then pull up on the shoulder part of the belt to make sure the lap part is snug This keeps you connected to the vehicle and lets your strong pelvic bones take the force of a crash 4 Make sure the shoulder part of the belt goes over your shoulder and rests against your chest To unlatch a seat belt press ...

Page 69: ...he holder of the latch plate When the seat belt is subjected to intense forces during a crash or rollover part of the holder locks the belt Unlock 1 To unlatch a seat belt press the red PUSH button on the buckles 2 Hold the latch plate and one side of the belt and pull the other side of the belt Doing so unlocks part of the holder LOCK POSITION UNLOCK POSITION ORDINARY USE ...

Page 70: ...ets you move freely in your seat while keeping some tension on the belt During a crash or rollover the retractor automatically locks the belt to help restrain your body Do not put any accessories on a seat belt as that may reduce the effectiveness of the belt and increase the chance of injury in a crash If a seat belt is worn in a crash the seat belt assembly must be replaced by your dealer A belt...

Page 71: ...nger Handhold Your Honda SXS has a handhold to give a passenger extra support when the vehicle travels over rough or bumpy terrain The passenger can also brace their feet against the floorboard Passenger Handhold passenger handhold ...

Page 72: ...e handhold securely in a comfortable riding posture 3 Secure the lock lever tightly until it contacts the square pipe Once the passenger handhold is adjusted correctly pull it back and forth to make sure it is locked in position lock lever to lock to unlock passenger handhold lock lever until the lock lever contacts the square pipe square pipe ...

Page 73: ...adjusting nut 3 Tighten the adjusting nut to the specified torque 13 lbf ft 17 N m 1 7 kgf m 4 Tighten the lock nut to the specified torque while holding the adjusting nut 20 lbf ft 26 5 N m 2 7 kgf m 5 Install the clamp bolt cap 6 Adjust the handhold position page 65 Once the passenger handhold is adjusted correctly pull it back and forth to make sure it is locked in position Do not apply a greas...

Page 74: ...drink holders where you can carry small lightweight items To open the document compartment turn the knob clockwise To close the document compartment turn the knob counterclockwise drink holders document compartment glove boxes document compartment document compartment cover close open knob owner s manual storage ...

Page 75: ...39 The socket can be used to power such items as a trouble light spotlight CB radio or cell phone but not a heat generating accessory such as a car cigarette lighter To use the accessory power socket the engine must be running NOTICE Using any heat generating accessory or improperly rated accessory can damage the socket Remember to close the cap when you are finished using an accessory and keep wa...

Page 76: ...go when driving with cargo in the bed The cargo bed has tie down hooks for securing items in the bed Before using the tie down hooks select a firm level surface and shift the shift select lever into the park P position Tie Down Hooks tie down hooks tie down hooks ...

Page 77: ...re optional equipment available from your Honda dealer To mount a pole in the bracket follow the instructions that come with the flag pole kit Flag poles are required in some driving areas Check local regulations before driving flag pole bracket RIGHT REAR ...

Page 78: ...rce Distribution EBD To improve vehicle stability when the brakes are applied EBD adjusts the braking force distribution between the front and rear brakes according to traction conditions During hard stops the brake pedal may become stiff then quickly return to normal feel This is due to EBD activating this is normal ...

Page 79: ...Instruments Controls 72 BLANK PAGE ...

Page 80: ...te your driving readiness and what items you should check on your vehicle It also includes important information about loading cargo Are You Ready to Drive 74 Age Size Recommendations 74 Protective Apparel 75 Get to Know Your Vehicle 76 Don t Drink Drive 76 Is Your Vehicle Ready to Drive 77 Pre drive Inspection 78 Loading Cargo 82 Load Limit 82 Loading Guidelines 83 ...

Page 81: ...to wear their seat belt properly page 59 and operate all the controls A passenger should also be tall enough to wear the seat belt properly and ride with both feet on the floor Age Size Recommendations WARNING 3WARNING Allowing a person who is too young or too small to drive this vehicle or ride as a passenger could result in serious injury or death in a crash Follow all instructions and guideline...

Page 82: ...mpact resistant goggles or a face shield For your safety we also recommend that you always wear boots gloves long pants and a long sleeved shirt or jacket whenever you drive Protective Apparel WARNING 3WARNING Driving or riding in this vehicle without a proper helmet eye protection and other protective gear can result in serious injury or death in a crash Always wear a helmet secured with a chin s...

Page 83: ...ferent terrain conditions It s well known that alcohol and drugs can seriously affect a person s judgment perception and ability to safely operate any vehicle We therefore strongly recommend that you do not drive or let anyone else drive or ride in this vehicle after consuming alcohol or drugs Get to Know Your Vehicle Don t Drink Drive WARNING 3WARNING Operating this vehicle after consuming alcoho...

Page 84: ...onvenience If your vehicle has overturned or been involved in a crash do not drive it until it has been inspected by your dealer There may be damage or other problems you cannot see WARNING 3WARNING Improperly maintaining this vehicle or failing to correct a problem before driving can cause a crash in which you or someone else can be seriously hurt or killed Always perform a pre drive inspection a...

Page 85: ... check for the smell of fuel or fumes if you smell any fuel turn the ignition switch to OFF w immediately and see your dealer Brake Fluid Check the level page 187 If it is near MIN check the brake pads for wear page 189 If the brake pads are within the specification check for leaks in the braking system page 186 Tires Check the air pressure of all tires and inflate them to the proper pressure page...

Page 86: ... dealer Air Cleaner Inspect the air cleaner element If necessary replace the air cleaner element page 165 Air Cleaner Housing Drain Tubes Check for deposits in the drain tubes If necessary clean the tubes page 167 and check the air cleaner housing Suspension Check the condition of all suspension components Be sure to look for bends or oil leaks in the cushion damper Check for tears in the boots of...

Page 87: ...t shifting pages 82 83 Seat Position Make sure the driver seat is secured in the proper seat position If necessary adjust the seat position page 57 Seat Belts Make sure all seat belts are in good condition and operate properly The seat belts must move smoothly when pulled out and retract on their own when released The latch plates should click securely into the buckles and release when the release...

Page 88: ...blem you find or have your dealer correct it before you drive your Honda SXS Exhaust System Make sure no materials or debris are sticking to or accumulating around the exhaust system If any such debris is found remove it so there s no chance for it to catch on fire Start the engine and listen for any leaks 3CAUTION Exhaust system operates at very high temperatures You can be burned if you touch th...

Page 89: ...lowing pages See page 105 for guidelines on driving with cargo Load Limit Maximum weight capacity 732 lb 332 kg This includes the weight of cargo occupants and accessories Maximum cargo weight 299 lb 136 kg This includes all items in the cargo bed and any accessories WARNING 3WARNING Overloading the cargo bed or failing to secure cargo properly can cause a crash in which you or others could be ser...

Page 90: ...icantly raise the vehicle s center of gravity increasing the chance of a rollover Never let a passenger ride in the cargo area or hang onto the side of the vehicle even for a short distance The person could be thrown off the vehicle or cause a crash Before driving with heavy cargo shift the shift select lever into low range L position Loading Guidelines WARNING 3WARNING Driving with a passenger in...

Page 91: ...Before Driving 84 BLANK PAGE ...

Page 92: ...lines for operating on different types of terrain and driving with cargo Basic Operation 86 Starting Stopping the Engine 86 Shifting Gears 88 Selecting a Drive Mode 95 Operating Launch Mode SXS1000S2RD S2XD only 96 Parking 100 Driving Guidelines 101 Safe Driving Precautions 101 Off road Driving Considerations 103 Basic Driving 105 Driving on Hills 106 Driving Through Water 109 Driving at Night 110...

Page 93: ...ve your vehicle Before START 1 Check that any items you may be carrying are stored properly or fastened down securely 2 Make sure the doors side nets and front hood are securely closed 3 Fasten your seat belt Check that your passenger has fastened their seat belt as well 4 When you start the engine check the indicators in the instrument panel Starting Stopping the Engine WARNING 3WARNING Running t...

Page 94: ...after 5 seconds turn the key back to the OFF w position and wait about 10 seconds before turning it to START p again If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine 1 Press the accelerator pedal all the way down The engine will not start when the throttle is fully open because the electronic control unit shuts off the fuel supply 2 ...

Page 95: ...clutch transmission which is an automatically controlled 6 speed transmission When the shift select lever is in the high range H or low range L position you can switch between AT mode and MT mode by pressing the AT MT switch In AT mode you can use the shift paddles to temporarily select a gear To avoid damaging the transmission move the shift select lever only when the vehicle is stopped and the e...

Page 96: ...his usage condition clutch slippage and burning may occur and the clutch temperature indicator may flash To avoid damaging the clutch follow the proper usage of the sub transmission dual range as described To prevent clutch damage do not use the throttle to hold the vehicle stationary on an incline or try to pull an immovable object If the clutch temperature indicator flashes while driving see pag...

Page 97: ...ear R meter gear N meter mode AT gear H meter mode AT gear L meter mode AT SPORT gear H meter mode MT gear 1 6 meter mode MT gear 1 6 shift the shift select lever push the AT MT switch push the SPORT switch shift override using shift paddles is available during shift override shifted gears 1 6 are displayed ...

Page 98: ...orward on hard surfaces or with light cargo You can switch between AT mode and MT mode by pressing the AT MT switch You can also select SPORT mode in AT mode Low range Used when driving forward in the following situations When driving with heavy cargo When ascending steep hills When driving over large obstacles When driving at a constant low speed 5 mph 8 km h or below You can switch between AT mo...

Page 99: ... release your fingers from the shift paddle and then pull the shift paddle again The gears do not shift up automatically in MT mode Do not allow the engine to exceed the rev limit The gears shift down automatically when you slow down even in MT mode You will start from 1st gear when MT mode is selected For details on shift paddles operation in MT mode see page 94 When using the AT MT switch to swi...

Page 100: ... AT indicator stays on Because the gear change is temporary the vehicle automatically returns to normal AT mode under the following conditions When the shift paddles are not operated for a prescribed time When the vehicle speed is reduced and automatically downshifts When the AT MT switch is pressed When the SPORT switch is pressed When the shift select lever is operated Shift Limit During MT mode...

Page 101: ...s the brake pedal 2 With the throttle closed select the shift select lever into high range H or low range L position and then select MT mode by pressing the AT MT switch 3 Release pressure from the brake pedal and increase engine speed by gradually pressing the accelerator pedal 4 When speed increases shift to 2nd gear by pulling the upshift paddle once 5 Repeat this sequence to progressively upsh...

Page 102: ...4WD This mode supplies power to the front and rear wheels In addition Brake Traction Control System BTCS will work to enhance vehicle stability in slippery conditions Brake Traction Control System BTCS BTCS applies the front brake in slippery conditions to help prevent loss of traction due to wheel spin when applying the accelerator pedal When applying the brake while BTCS is operating the brake p...

Page 103: ...nch Mode 1 Stop the vehicle completely 2 Make sure all doors and all side nets are securely closed page 51 53 3 Fasten your seat belt Check to make sure your passenger fasten the seat belt page 59 and is holding the handhold firmly page 64 Operating Launch Mode SXS1000S2RD S2XD only WARNING 3WARNING Only use Launch Mode on flat ground with a clear path in front and sides of your vehicle Do not use...

Page 104: ...es not come on when the vehicle is not completely stopped the shift position is not in the high range H the brake pedal is not depressed firmly the seat belt indicator blinks the driver s seat belt is not latched there is a problem with a vehicle system the PGM FI Malfunction Indicator Lamp MIL comes on engine is not at normal operating temperature the coolant temperature gauge displays Lo or the ...

Page 105: ... 7 With both hands on the steering wheel pull and hold both shift paddles simultaneously 8 Release the brake pedal and apply the accelerator pedal pressing the accelerator pedal more than 1 8 shift paddles accelerator pedal press more than 1 8 brake pedal ...

Page 106: ... operation after a few seconds or by releasing the accelerator pedal Launch Mode does not activate when the shift paddles are not both pulled or released simultaneously step 7 9 the accelerator pedal is not pressed more than 1 8 when the shift paddles are released step 8 9 the vehicle speed exceeds 3 mph 5 km h in step 8 To Cancel Launch Mode After the LAUNCH MODE Indicator Comes On Launch Mode wi...

Page 107: ...oose or slippery surfaces if possible If you must park on a slope block the wheels to help keep the vehicle from sliding After bringing your vehicle to a stop 1 Keep your foot on the brake pedal while you shift into the park P position 2 Slowly release the brake pedal 3 Turn the ignition switch to the OFF w position and remove the key Parking ...

Page 108: ... page 1 the Before Driving section page 73 and the precautions below We also recommend that you complete the Recreational Off Highway Vehicle ROV E Course The free course is available at www ROHVA org The two hour ROV E Course is a multi media interactive online safety course that reinforces Key risk factors associated with ROV operation Safe driving practices that will reduce risk of injury The b...

Page 109: ...nd respect all no trespassing signs Control Speed Driving at excessive speed for the terrain or other conditions increases the chance of a crash or overturn Always reduce speed when driving on hilly terrain or when carrying cargo Use Extra Care on Unfamiliar Terrain When driving in a new area keep your speed low and check the terrain ahead for possible problems such as large rocks bumps holes or d...

Page 110: ...ge low pressure tires that allow good traction in sand loose dirt wet grass and other low traction surfaces These advantages come at some cost Because your vehicle is taller and rides higher off the ground it can more easily tip or roll over if you make abrupt turns or drive on sloped terrain Off highway Environments Driving on private property or in approved off highway areas means you leave a ge...

Page 111: ... for changes in surface conditions One minute you can be on firm soil and the next in soft sand or deep mud A path can quickly change from level to bumpy slope at a dangerous angle or disappear in a drop off Always keep your eyes open for holes washouts or obstacles that could upset or damage the vehicle Controlling Speed Whether you travel off road or on pavement the general rule is to keep your ...

Page 112: ...g technique for Honda SXS is to drive at low speed and gradually adjust the amount of steering to suit the surface Do not make sudden sharp turns either off road or on pavement If your vehicle ever skids sideways during a turn steer in the direction of the skid Also avoid hard braking or accelerating until you have regained directional control Braking The best off road braking technique is to gent...

Page 113: ...passenger your cargo and your vehicle can handle For example ask yourself Is the hill too steep Is the incline constant or are there places where it gets suddenly steeper If you run out of power you may not be able to continue forward Is there enough traction for you to make it to the top without spinning the wheels or sliding backwards Are there obstacles such as rocks or ruts that could upset yo...

Page 114: ...bject If You Stall Going Up a Hill If a hill is steeper than you expected traction is poor or you don t maintain sufficient speed you may begin to stall If that happens Stop the vehicle and shift into the park P position If you have a passenger you may want to have them get out and move away from the vehicle If you are headed straight up the hill shift into the reverse R position and slowly back s...

Page 115: ...oss a slope the vehicle s narrower track and higher center of gravity increases the chance of tipping or rolling over If you drive across a slope and an uphill wheel hits a bump or a downhill wheel drops into a hole your vehicle will tip downward even more If you can t clearly see all terrain conditions good traction no bumps holes or other obstacles etc stop and walk the slope before you drive on...

Page 116: ...stream and exit safely The surface under the water appears to provide good traction Remember the water may hide hazards such as rocks holes mud or slippery vegetation If you decide you can safely cross the water Proceed at a slow steady speed Watch for submerged obstacles including slippery rocks and holes Avoid getting the spark plugs or air cleaner wet as this would cause the engine to stop NOTI...

Page 117: ...Basic Operation Driving Guidelines 110 Driving Guidelines If you drive your Honda SXS at night always drive slower and more cautiously than you would in daylight Driving at Night ...

Page 118: ...requirements of the U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment and Climate Change Canada ECCC see page 262 USA Only Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual using parts that are certified to EPA standards Before You Service Your Honda The Importance o...

Page 119: ...134 Engine Oil Filters 137 Sub Transmission Oil 150 Front Final Gear Oil 154 Rear Final Gear Oil 156 Coolant 159 Air Cleaner 164 Lubrication 169 Engine Accelerator Pedal 172 Spark Plugs 174 Spark Arrester 177 Exhaust System 179 Chassis Suspension 180 Brakes 186 Tires 192 Wheels 200 Driveshaft Boots 201 Electrical Battery 202 Appearance Care 207 ...

Page 120: ...ual provides a Maintenance Schedule The service intervals in this schedule are based on average operation conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair If your Honda SXS overturns or is involved in a crash be sure your dealer inspects all major parts even if you are able to make some repairs WARNING 3WARNING Improperly ma...

Page 121: ...uld normally be handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING 3WARNING Failure to ...

Page 122: ... begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your Honda dealer knows your Honda SXS best and is fully equipped to maintain and repair it To ensure the best ...

Page 123: ...nance Schedule can be performed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment Procedures for such items in th...

Page 124: ...s whichever comes first See Initial Maintenance on the maintenance schedule Regular Maintenance Interval 1 Appears 600 miles 1 000 km or 100 operating hours after the Initial Maintenance is performed and maintenance minder is reset page 33 See Regular Maintenance Interval for 100 300 and 500 operating hours or corresponding mileage interval whichever comes first in the maintenance schedule Regular...

Page 125: ...es some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your dealer Summary of Maintenance Schedule Notes NOTES Should be serviced by your dealer unless you have the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page 272 In the interest of safety we recommend these ite...

Page 126: ...unting hardware t t t t t t t 53 Check brake fluid Check fluid level once a month 187 Replace engine oil and oil filter t t t t 142 Check sub transmission oil t t t t 150 Replace sub transmission oil Every 2 years regardless of mileage 152 Replace DCT oil filter t t 147 Inspect valve clearance t t t 1 Clean spark arrester t t t t t t 177 Replace air cleaner element t t t t t t 2 165 Check air clea...

Page 127: ...e all hinges latches and pivots t t 169 Inspect suspension components t t t t t t 3 185 Inspect drive shaft boots t t t t t t 3 201 Inspect the following items t t Wheels 200 Accelerator pedal and brake pedal 172 190 Brake light switch 191 Exhaust system 179 Battery terminal condition 203 Check shift lever adjustment t t Inspect the following items t Tie rod ends Steering gearbox and boots Brake h...

Page 128: ...s the maintenance completes this record All scheduled maintenance including the 100 mile 150 km or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer Miles km or hours ODO or HOUR Date Performed By Notes 100 150 or 20 600 1 000 or 100...

Page 129: ...Service Preparations Maintenance Component Locations Indicates something visible driver seat page 130 brake pedal page 190 accelerator pedal page 172 Indicates something concealed owner s manual page 128 passenger seat page 130 ...

Page 130: ...127 fuel fill cap page 135 front final gear oil drain bolt page 155 fuse box main fuse page 239 front hood page 129 throttle cable adjuster page 173 front brake calipers page 189 front final gear oil fill cap page 154 front arm ball joint boots page 201 front arm ball joint boots page 201 ...

Page 131: ...age 140 Indicates something visible Indicates something concealed engine oil dipstick page 140 brake fluid reservoir tank page 187 air cleaner page 164 sub transmission oil drain bolt page 152 rear brake calipers page 189 rear final gear oil fill cap page 157 rear final gear oil drain bolt page 157 rear final gear oil check bolt page 156 ...

Page 132: ...59 driveshaft boots page 201 FOX Live Valve FLV system SXS1000S2RD S2XD only page 181 front suspension damping adjuster SXS1000S2R S2X only page 183 spark plugs page 174 air cleaner housing drain tube page 167 steering rack boots page 201 sub transmission oil fill cap dipstick page 150 ...

Page 133: ...ower steering EPS fuse brake traction control system BTCS fuse radiator fan fuse page 243 FOX Live Valve FLV system SXS1000S2RD S2XD only page 181 rear suspension damping adjuster SXS1000S2R S2X only page 184 air cleaner outer cover page 131 lower arm ball joint boot SXS1000S2R S2RD only page 201 lower arm ball joint boot SXS1000S2R S2RD only page 201 air cleaner housing drain tube page 167 ...

Page 134: ...ve the passenger seat page 130 and remove the rubber band securing the tool kit After using the tool kit or the gear change tool be sure to use the rubber band to fasten the tool kit and the gear change tool securely An optional larger tool kit may be available Check with your dealer s parts department UNDER PASSENGER SEAT tool kit rubber band gear change tool ...

Page 135: ...e it with you for easy reference Store your owner s manual in the owner s manual storage on the inside of the document compartment The owner s manual should be stored in the plastic bag Be careful not to flood this area when washing your Honda SXS owner s manual storage RIGHT SIDE document compartment owner s manual ...

Page 136: ...mets 3 Remove the front hood Installation 1 Insert the slots into the hooks 2 Insert the prongs into the grommets 3 Turn the knobs 1 4 counterclockwise or 1 4 clockwise push the tabs down to lock the knobs Make sure that the hood is securely installed before driving While driving if the prongs of the front hood pop up from the grommets stop the vehicle at a safe place and insert the prongs into th...

Page 137: ...3 Pull the front of the seat upward then slide it slightly forward Installation 1 Insert the hooks into the frame and the prongs into the grommets of the seat 2 Press down on the seat until it locks Make sure that the seat is locked securely in position by pulling it up lightly Since the bottom shape of the driver seat and the passenger seat are different install them in their correct position pro...

Page 138: ... the knobs 1 4 clockwise or 1 4 counterclockwise to the unlock positions 2 Remove the prong from the grommet 3 Remove the air cleaner outer cover upward Installation 1 Insert the hooks into the slots 2 Insert the prong into the grommet 3 Turn the knobs 1 4 counterclockwise or 1 4 clockwise to the lock position air cleaner outer cover IN FRONT OF CARGO BED knobs to unlock prong to unlock hooks slot...

Page 139: ... Removal Clip removal and installation Removal 1 Pull up the center pin to release the lock 2 Pull out the clip of the hole Installation 1 Insert the clip into the hole 2 Press down the center pin securely to lock the clip 1 2 1 2 ...

Page 140: ...e shift select lever into the park P position Use only on a firm level surface Place a jack only at the specified jack up point Do not leave any person or cargo in the vehicle Do not place any object above or under a jack WARNING 3WARNING The vehicle can easily roll off a jack seriously injuring anyone underneath Follow the directions for changing a tire exactly and never get under the vehicle whe...

Page 141: ...of oxygenated fuels USA Canada only see page 266 For information on the use of Petrol Containing Alcohol Australia New Zealand only see page 268 Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging...

Page 142: ...segment left in the fuel gauge page 27 fuel will be low and you should refuel as soon as possible Refer to Safety Precautions on page 115 1 Open the right side door page 51 2 Turn the fuel fill cap counterclockwise Fuel Capacity Refueling Procedure fuel fill cap RIGHT SIDE lower edge of filler neck ...

Page 143: ...use a Honda Genuine replacement part or equivalent NOTICE Gasoline can damage painted and matte painted surfaces Do not allow spilled gasoline to pool on painted and matte painted bodywork Also do not allow gasoline soaked rags to be placed on painted and matte painted bodywork WARNING 3WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Sto...

Page 144: ...ne s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil as specified in the maintenance schedule on page 119 When running in very dusty conditions oil changes should be pe...

Page 145: ...e API SH or higher oils displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch performance Do not use non detergent vegetable or castor based racing oils Oil Recommendation API classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label viscosity weigh...

Page 146: ... your driving area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification oil code oil classification ...

Page 147: ...shift select lever into the park P position 2 Start the engine in a well ventilated area and let it idle for 3 5 minutes Stop the engine and wait 2 3 minutes 3 Remove the dipstick and wipe it clean 4 Insert the dipstick without screwing it in then remove the dipstick and check the oil level The oil level should be between the upper level mark and the lower level mark on the dipstick Checking Addin...

Page 148: ...then add the specified oil into the fill cap hole up to the upper level mark on the dipstick Do not overfill 6 Reinstall the oil fill cap and dipstick and then install the air cleaner outer cover NOTICE Running the engine with an improper oil level can cause serious engine damage LEFT SIDE IN FRONT OF CARGO BED oil fill cap ...

Page 149: ...cedure requires mechanical skill and professional tools such as a torque wrench and access from underneath the vehicle as well as the means for disposing of the drained fluid page 221 If you do not have the skills or the tools see your dealer Your Honda SXS is equipped with two oil filters an engine oil filter and a DCT Dual Clutch Transmission oil filter When changing the engine oil also change t...

Page 150: ...a firm level surface Shift the shift select lever into the park P position It may be necessary to jack up and support your Honda SXS to change the oil and filter see page 133 2 Remove the air cleaner outer cover page 131 3 Remove the oil fill cap and dipstick page 140 LEFT SIDE IN FRONT OF CARGO BED oil fill cap ...

Page 151: ...ine oil drain bolts and sealing washers NOTICE Be sure not to drain sub transmission oil unless intending to do so The engine and sub transmission oils are not connected UNDER BODY engine oil drain bolt oil pan engine oil drain bolt oil tank sealing washer sealing washer FORWARD BACKWARD sub transmission oil drain hole ...

Page 152: ...y the Honda Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter inserting a filter in backwards using a filter with no OUTSIDE markings or a non Honda filter which is not of equivalent quality may cause engine damage 8 Install a new filter with the OUTSIDE mark facing outward reinstall the spring and engine oil filter cover making sure the bol...

Page 153: ... of it in an approved manner page 221 NOTICE Improper disposal of drained fluids is harmful to the environment 10 When changing the DCT oil filter proceed to step 11 in Install a New DCT Oil Filter on the next page If you are not changing the DCT oil filter proceed to step 15 in Add Engine Oil on page 149 ...

Page 154: ... the Honda Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter inserting a filter in backwards using a filter with no OUTSIDE markings or a non Honda filter which is not of equivalent quality may cause engine damage 13 Install a new filter with the OUTSIDE mark facing outward reinstall the spring and DCT oil filter cover making sure the bolts ...

Page 155: ...ng Your Honda 148 Engine Oil Filters 14 Pour the drained oil into a suitable container and dispose of it in an approved manner page 221 NOTICE Improper disposal of drained fluids is harmful to the environment ...

Page 156: ...tart the engine and let it idle for 3 5 minutes 19 Stop the engine and after 2 3 minutes check the oil level Make sure the oil is between the upper and lower level marks on the dipstick If necessary add more oil but do not overfill 20 Reinstall the oil fill cap and dipstick 21 Install the air cleaner outer cover 22 Check that there are no oil leaks If a torque wrench is not used for installation s...

Page 157: ...XS check the sub transmission oil level 1 Park your Honda SXS on a firm level surface Shift the shift select lever into the park P position 2 Remove the oil fill cap dipstick from the transmission cover and wipe it clean 3 Insert the dipstick without screwing it in then remove the oil fill cap dipstick and check the oil level The oil level should be between the upper level mark and the lower level...

Page 158: ...the specified oil into the oil fill cap hole fill to the upper level mark on the dipstick Do not over fill 5 Reinstall the oil fill cap dipstick NOTICE Running the engine with an improper oil level can cause serious engine damage oil fill cap dipstick lower level mark UNDER RIGHT REAR FENDER upper level mark ...

Page 159: ...er 1 Make sure the Honda SXS is parked on a firm level surface Shift the shift select lever into the park P position It may be necessary to jack up and support your Honda SXS to change the sub transmission oil see page 133 2 Remove the oil fill cap dipstick page 150 3 Place an oil drain pan under the sub transmission oil drain bolt 4 Remove the sub transmission oil drain bolt and sealing washer Ch...

Page 160: ...oximately 1 35 US qt 1 28 ℓ 7 Insert the dipstick without screwing it in then remove the oil fill cap dipstick and check the oil level Make sure the oil is between the upper level mark and lower level mark on the dipstick If necessary add more oil but do not overfill 8 Reinstall the oil fill cap dipstick 9 Check that there are no oil leaks If a torque wrench is not used for installation see your d...

Page 161: ...nspection hole 4 Apply a thin coat of grease to a new O ring and insert it into the oil fill cap groove 5 Install and tighten oil fill cap to the specified torque 9 lbf ft 12 N m 1 2 kgf m Oil Recommendation API classification GL 5 except oils labeled as energy conserving on the circular API service label type hypoid gear oil viscosity weight SAE 80W 90 suggested oil Honda shaft drive oil or equiv...

Page 162: ...ealing washer and tighten it to the specified torque 9 lbf ft 12 N m 1 2 kgf m 5 Fill the front final gear with the recommended oil 13 4 US oz 395 cm3 6 Make sure the oil level is at the lower edge of the oil fill inspection hole 7 Apply a thin coat of grease to a new O ring and insert it into the oil fill cap groove 8 Install and tighten oil fill cap to the specified torque 9 lbf ft 12 N m 1 2 kg...

Page 163: ...ower edge of the oil check inspection hole 4 Install the oil check bolt with a new sealing washer and tighten to the specified torque 9 lbf ft 12 N m 1 2 kgf m Oil Recommendation API classification GL 5 except oils labeled as energy conserving on the circular API service label type hypoid gear oil viscosity weight SAE 80W 90 suggested oil Honda shaft drive oil or equivalent Checking Oil RIGHT REAR...

Page 164: ...ace an oil drain pan under the oil drain plug 3 Remove the oil fill cap O ring oil check bolt drain plug and sealing washers 4 After the oil has completely drained reinstall the drain plug with a new sealing washer and tighten it to the specified torque 9 lbf ft 12 N m 1 2 kgf m 5 Fill the rear final gear with the recommended oil 3 9 US oz 115 cm3 6 Make sure the oil level is at the lower edge of ...

Page 165: ... it into the oil fill cap groove 9 Install and tighten oil fill cap to the specified torque 9 lbf ft 12 N m 1 2 kgf m 10 Pour the drained oil into a suitable container and dispose of it in an approved manner page 221 NOTICE Improper disposal of drained fluids is harmful to the environment RIGHT REAR lower edge of oil check inspection hole oil fill cap O ring oil drain plug sealing washer oil check...

Page 166: ...heck the antifreeze container label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine NOTICE Using coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of radiator passages Using tap water may cause engine damage The factory provides a 50 50 solution of antifreeze and d...

Page 167: ...to Safety Precautions on page 115 Check the engine coolant level every day before operating your Honda SXS and add if needed 1 Make sure the vehicle is parked on a firm level surface 2 With the engine at normal operating temperature check the coolant level in the reserve tank It should be between the MAX and MIN level marks If the reserve tank is empty or if coolant loss is excessive check for lea...

Page 168: ... coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap 5 Add coolant to the reserve tank as required to bring the coolant level to the MAX level mark 6 After adding coolant install the reserve tank cap and install the front hood UNDER FRONT HOOD RIGHT FRONT reserve tank cap ...

Page 169: ...the official Honda Service Manual To properly dispose of drained coolant refer to You the Environment page 221 NOTICE Improper disposal of drained fluids is harmful to the environment Coolant Replacement WARNING 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out seriously scalding you Always let the engine and radiator cool down before removing the radiat...

Page 170: ...tor checked by your dealer if more than 20 of the radiator surface air flow is restricted Clean the radiator core after driving your Honda SXS in mud To clean the radiator core 1 Remove the front hood page 129 2 Wash the radiator core with low water pressure NOTICE Do not apply high pressure water directly to the radiator core High pressure water can damage the radiator core fins Radiator Core ...

Page 171: ...ormance Service the air cleaner more frequently if you drive in unusually wet or dusty areas Your dealer can help you determine the correct service interval for your driving conditions Your Honda SXS s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality NOTICE Using the wrong air cleaner may result i...

Page 172: ... outer cover page 131 2 Clean the air cleaner housing cover 3 Unlatch the retainer clips and remove the air cleaner housing cover and cover seal 4 Pull the air cleaner out to the right side by loosening the screws A and removing the screws B and collars When removing the air cleaner be careful not to allow foreign objects to drop into the air intake ducts and air cleaner housing Replacing Air Clea...

Page 173: ...properly seated in the air cleaner housing 8 Install the collars and screws B and tighten the screws A and screws B to the specified torque 3 7 lbf ft 5 N m 0 5 kgf m 9 Install a new cover seal into the seal groove of the air cleaner housing cover 10 Install the air cleaner housing cover and latch the retainer clips 11 Install the air cleaner outer cover air intake ducts air cleaner air cleaner ho...

Page 174: ...y require more frequent inspection If deposits can be seen in the dirty side drain tube the tube must be cleaned before starting the vehicle Dirty side 1 Place a suitable container under the crankcase breather tube 2 Remove the air cleaner housing drain tube by removing the clip 3 Drain the deposits 4 Reinstall the air cleaner housing drain tube securing it with the clip Air Cleaner Housing Drain ...

Page 175: ...plug 3 Remove the air cleaner housing drain tube plug by removing the clip 4 Drain the deposits 5 Reinstall the air cleaner housing drain tube plug securing it with the clip 6 Secure the air cleaner housing drain tube with the clamp air cleaner housing drain tube UNDER LEFT REAR FENDER clip clamp air cleaner housing drain tube plug ...

Page 176: ...6 56 or equivalent Provide lubrication when moving parts do not work smoothly Also lubricate according to the maintenance schedule page 120 Consult your dealer for more information about lubrication procedures Apply grease to each pivot to prevent corrosion Check for smooth movement after lubrication If the movement is not smooth after applying grease see your dealer ...

Page 177: ... in the following illustration Remove the clips page 132 and the lower cover Lubricate the brake pedal pivot and accelerator pedal pivot as shown in the following illustration Lubrication Points steering wheel tilt pivots lower cover clips clips accelerator pedal pivot brake pedal pivot ...

Page 178: ...ricate the shift select lever pivots as shown in the following illustration Lubricate the door latch as shown in the following illustration Open the door page 51 CENTER CONSOLE shift select lever pivots door latch LEFT SIDE right side similar ...

Page 179: ...nd limits the vehicle to a safe controllable speed If the accelerator pedal has excessive play due to cable stretch or incorrect adjustment the openings of the accelerator pedal and throttle valve will not match Check the accelerator pedal play periodically in accordance with the Periodic Maintenance Chart and adjust the play if necessary Inspection Check freeplay of the accelerator pedal Freeplay...

Page 180: ...cable adjuster 3 Loosen the lock nut 4 Turn the adjuster to obtain the correct freeplay 5 Tighten the lock nut and reinstall the sleeve 6 After adjustment check for smooth operation of the accelerator pedal 7 Install the front hood UNDER FRONT HOOD LEFT FRONT increase freeplay decrease freeplay lock nut sleeve throttle cable adjuster ...

Page 181: ...g when servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dirt replace the spark plug with a new one To check the spark plug gap use a wire type feeler gauge only To prevent damaging the iridium coating of the center electrode never use a leaf type feeler gauge Do not adjust the spark plug gap If the gap is out of specification replac...

Page 182: ...d in the tool kit remove the spark plug 4 Inspect the electrode and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug 5 Make sure that a 0 04 in 1 0 mm wire type feeler gauge cannot be inserted between the spark plug gap If the gauge fits in the gap replace the plug with a new one Spark Plug Inspection Replacement spark plug gap UNDER...

Page 183: ... a new plug tighten it twice to prevent loosening a First tighten the plug 1 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 12 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose the piston may be damaged If a plug is too tight the threads may be damaged 8 Connect the spark plug caps Take care to avoid pinching an...

Page 184: ...rvicing prevents carbon build up which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment 1 Allow the engine and muffler to cool 2 Remove the bolts the spark arrester and the gasket from the muffler bolts REAR muff...

Page 185: ...l to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace it if necessary Check the gasket and replace it if necessary 4 Install the spark arrester and the gasket in the muffler and tighten the bolts to the specified torque 9 lbf ft 11 8 N m 1 2 kgf m spark arrester screen ...

Page 186: ...a 179 Exhaust System Stop the engine and check for any sign of exhaust gas leakage Listen for exhaust leaks near the muffler which is located by the left rear wheel well Exhaust System Inspection check for exhaust leakage ...

Page 187: ...atural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over rough terrain The front and rear shock absorber assemblies include a damper unit that contains high pressure nitrogen gas Do not attempt to disassemble service or dispose of the damper See your dealer The way you drive your Honda SXS and the type of ride you want to experien...

Page 188: ...he system will continuously calculate the required compression damping for the front and rear suspension as the SCU receives signals from the various control units and sensors on the SXS As a result the optimum compression damping force for the driving conditions are provided The system is always active while moving and will continually adjust compression damping levels according to the situation ...

Page 189: ...or casual recreational driving SPORT mode This mode provides increased damping characteristics optimized for high speed tracking and large bump absorption If running high payload SPORT mode can also provide added support You can check the current mode with the indicator box located above the steering wheel If the FLV warning indicator comes on while driving reduce speed and take your vehicle to a ...

Page 190: ...s of the shock assemblies Refer to Safety Precautions on page 115 The damping adjuster has 3 positions for different load or driving conditions Position 1 use in low payload conditions at low speeds Position 2 standard position Position 3 use in high payload conditions such as driving with 2 riders and or at higher speeds Make sure that both shock absorbers are adjusted to the same position Front ...

Page 191: ...semblies Refer to Safety Precautions on page 115 The damping adjuster has 3 positions for different load or driving conditions Position 1 use in low payload conditions at low speeds Position 2 standard position Position 3 use in high payload conditions such as driving with 2 riders driving with cargo and or at higher speeds Make sure that both shock absorbers are adjusted to the same position Rear...

Page 192: ...uspension arms bushings ball joints and shock mount bearings for any damage 3 Visually inspect the front and rear shock absorbers for any oil seal leaks dents in main body or shock reservoir shock body wear or other damages If leaks or damage is found take your vehicle to your dealer Suspension Components Inspection REAR FRONT front suspensions rear suspensions ...

Page 193: ...uid leaks If the brake pedal freeplay seems abnormal or the pedal feels spongy see your dealer to have the air bled from the system Refer to Safety Precautions on page 115 Push down on the brake pedal to check that the controls operate normally Check for damage to the brake pads and disc plate The recommended brake fluid is Honda DOT 4 Brake Fluid or any brake fluid of equal quality and performanc...

Page 194: ...r check the system as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care Check the fluid level on level ground 1 Slide the brake fluid reservoir tank cap cover up a little to reveal the MAX level mark Do not remove the brake fluid reservoir tank cap cover It should be between the MIN and MAX level marks If the level is at or below the MIN level mark check ...

Page 195: ...ediately Avoid contact with skin or eyes If brake fluid comes in contact with your eyes wash them out with clean water and immediately call a doctor If brake fluid comes in contact with your skin wash with clean water and if necessary call a doctor Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings If the hoses are worn or cracked have them replaced by y...

Page 196: ... wet sandy or muddy conditions Visually inspect the pads during all regular service intervals to determine pad wear Note that the pads are designed to make a metallic noise during braking when they reach the wear limit If you hear a continuous metallic friction sound when applying the brakes the brake pads need to be replaced Have the vehicle checked by a dealer Brake Pad Wear ...

Page 197: ...r to Safety Precautions on page 115 Check that the brake pedal moves smoothly and does not feel abnormally spongy according to the maintenance schedule page 120 Brake Pedal Inspection CHECK THAT THE BRAKE PEDAL MOVES SMOOTHLY brake pedal ...

Page 198: ...r the brake fluid reservoir The brake light should turn on just before the brake works Adjustment is done by holding the switch body and turning the adjusting nut Turn the nut in direction A if the switch operates too late and in direction B if the switch operates too soon Brake Light Switch Adjustment UNDER LEFT FRONT FENDER brake light switch B A ...

Page 199: ...information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tire repair and replacement WARNING 3WARNING Using tires that are excessively worn improperly inflated damaged or overloaded can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tire inflation and mainten...

Page 200: ...ife and driving comfort Generally underinflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your Honda SXS drive harshly are more prone to damage from surface hazards and wear unevenly Make sure the valve stem caps are secure If necessary install new caps Air Pressure ...

Page 201: ... higher If you let air out of warm tires to match the recommended cold tire pressures the tires will be underinflated Be sure to check tire pressure at the driving site since changes in altitude can affect air pressure The recommended cold tire pressures are RECOMMENDED PRESSURE FRONT SXS1000S2R S2RD 2SXD 16 psi 110 kPa SXS1000S2X 14 psi 100 kPa REAR SXS1000S2R S2RD 2SXD 16 psi 110 kPa SXS1000S2X ...

Page 202: ...es you should also look for Bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the tire or tread Excessive tread wear WARNING 3WARNING Operating this Honda SXS with improper tires uneven tire pressure damaged tires or ov...

Page 203: ...measure the groove depth in the center of the tire or check the wear indicator For best performance you should replace a tire before the tread depth at the center reaches the following limits front 3 16 in 4 mm rear 3 16 in 4 mm FRONT wear indicator location mark groove depth 3 16 in 4 mm REAR groove depth 3 16 in 4 mm wear indicator location mark groove depth 3 16 in 4 mm groove depth 3 16 in 4 m...

Page 204: ...rably without any cargo and have the tire replaced or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tire page 233 A permanent repair such as an internal plug patch can be made if a tire has only a small puncture in the tread area With such a repair you should drive very slowly for the first 24 hours However you may not be able to safely c...

Page 205: ... best to replace all four tires However if that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire Tire Replacement WARNING 3WARNING Installing improper tires on your Honda SXS can affect handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and ...

Page 206: ... you replace a tire remember Have the tire replaced by your Honda dealer if possible If you have a tire professionally replaced at a non Honda facility we recommend that you have the work checked by your Honda dealer front 28X9 00R15 NHS MAXXIS MU9H rear 28X11 00R15 NHS MAXXIS MU9H ...

Page 207: ...Servicing Your Honda 200 Wheels Check that the wheel nuts are tight and there are no cracks or deformation in the wheel Inspection CHECK FOR CRACKS OR DEFORMATION CHECK THAT THE WHEEL NUTS ARE TIGHT ...

Page 208: ... 115 Check the rubber boots for tears or traces of splattered grease If necessary have your dealer replace them FRONT driveshaft boots driveshaft boots REAR steering rack boots front arm ball joint boots front arm ball joint boots lower arm ball joint boots SXS1000S2R S2RD only ...

Page 209: ... the battery to discharge If you have electrical accessories on your Honda SXS or do not drive frequently we recommend that you charge the battery frequently see Battery Charging page 206 If you do not expect to drive your Honda SXS for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your Honda SXS see Batte...

Page 210: ...bubble up and turn brown When this stops wash it off with plain water Dry off the battery with a cloth or paper towel You will get the best storage results from removing the battery and slow charging it every 30 days see Battery Charging page 206 Before you remove the battery be sure to read all the information that follows as well as the information on the battery label Battery Storage WARNING 3W...

Page 211: ... 204 Battery The battery is located under the left rear fender Removal 1 Make sure the ignition switch is OFF w 2 Unlatch the retainer clips and remove the battery cover UNDER LEFT REAR FENDER battery cover retainer clips ...

Page 212: ... location off the floor in an area protected from freezing temperature and direct sunlight 8 Clean the battery box after removing the battery for storage Dry the battery box 9 Slow charge the battery see following section once every 30 days Installation Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal Make sure the clock is set to ...

Page 213: ...rger designed specifically for your Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a Honda SXS battery ...

Page 214: ...r chemical solvents that could damage the metal paint plastic and painted plastic coating on your Honda SXS If your Honda SXS is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your Honda SXS in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because sur...

Page 215: ...3 Wash your Honda SXS with a sponge or soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime 4 After washing rinse your Honda SXS thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts 5 Dry your Honda SXS with a chamois or a soft towel Leaving water on the surface to air dry can cause dulling and w...

Page 216: ...es This will help dry the brakes and restore normal braking performance The headlights inside lens may fog temporarily after washing or while driving in the rain This does not impact the headlight function However if you see a large amount of water or ice accumulated inside the lens es have your vehicle inspected by your dealer ...

Page 217: ... fingerprint smudges Apply a spray cleaner polish and wipe paint chrome glass and clear plastic Light road grime Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Heavy grime Oil leaks Brake dust Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner...

Page 218: ...nds on matte painted surface Refer to Safety Precautions on page 115 The exhaust pipe and muffler are stainless steel but may become stained by mud or dust Make sure no flammable materials or debris are sticking to the exhaust system If any flammable materials or debris is found remove it To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with...

Page 219: ...or scratched your dealer has touch up paint to match your Honda SXS s color Be sure to use your Honda SXS s color code page 253 when you buy touch up paint If the frame has a chip that exposes the metal first apply primer to prevent corrosion and then apply the touch up paint Several thin layers of touch up paint are better than one thick coat Refer to Safety Precautions on page 115 Use a soft clo...

Page 220: ...t and store your Honda and how to be an environmentally responsible Honda SXS owner Preparing for a Drive 214 What to Take to the Operating Area 214 What to Take on the Trail 215 Transporting Your Honda 216 Storing Your Honda 217 Preparation for Storage 218 Removal from Storage 220 You the Environment 221 ...

Page 221: ...d Management USA only the Ministry of Natural Resources Canada only driver s clubs and off road magazines are good sources of information Along with your Honda SXS and personal safety gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which begins on page 223 We recommend that you always t...

Page 222: ... how far you might go from help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 82 What to Take on the Trail ...

Page 223: ...position 2 Secure the vehicle with tie down straps in the areas shown Suitable tie down straps are available from your dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your Honda SXS 3 Rock the vehicle back and forth to make sure the tie down straps are tight and the vehicle is secure ...

Page 224: ... running again USA only For more information about storage refer to the Honda Winter Storage Guide available from your dealer Canada only For more information about storage visit our website at www honda ca and look up Storage Tips under the Honda Warranty in the Warranty tab for your Model We suggest you perform the following procedures to keep your Honda SXS in top condition These storage proced...

Page 225: ...un the engine so that the treated fuel will circulate into the fuel injectors 4 To prevent rusting in the cylinder perform the following Disconnect the spark plug caps from the spark plugs Remove the spark plugs Do not connect the spark plugs to the spark plug caps Pour a tablespoon 15 20 cc of clean engine oil into the cylinder and cover the spark plug holes with a piece of cloth Turn the ignitio...

Page 226: ...mpness away from sunlight with a minimum of daily temperature variation 9 Place your Honda SXS on blocks to lift all tires off the floor 10 Cover your Honda SXS with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate WARNING 3WARNING The battery gives off explosive hydrogen gas during normal operation A s...

Page 227: ...ored for more than four months change the engine oil page 142 3 If your Honda SXS has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 206 as required Install the battery 5 Perform a pre drive inspection page 78 then test ride your Honda SXS at low speeds Removal from Storage ...

Page 228: ... performance and may be illegal Choose Sensible Cleaners Use a biodegradable detergent when you wash your Honda SXS Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don t throw cleaning solvents away see the following guidelines for proper disposal Recycle Wastes It s illegal and thoughtless to put used engine oil in the trash ...

Page 229: ...Tips 222 BLANK PAGE ...

Page 230: ...d this section before you drive Also review the tips in Preparing for a Drive page 214 General Guidelines 224 If Your Engine Quits or Won t Start 226 If the Transmission Is Not Functioning Properly 229 If You Have a Flat Tire 233 If the High Coolant Temperature Indicator Lights 236 If the Clutch Temperature Indicator Flashes 238 If a Fuse Blows 239 If You Crash 245 If You Lose Your Key 246 If the ...

Page 231: ...ely can Do not continue driving if you have a flat tire or you hear an unusual noise or your Honda SXS just doesn t feel right If you continue driving you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your Honda SXS to identify the problem then consider your options before you decide what to do If a problem is relatively min...

Page 232: ...me to assess the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue driving if you are hurt or your Honda SXS is not in safe driving condition Additional recommendations for specific problems follow ...

Page 233: ...roblem starting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your SXS won t start listen as you turn the ignition key to the START p position If you don t hear the starter motor turning refer to the Starter motor doesn t operate symptom If you can hear the starter motor working normally refer to the Star...

Page 234: ... battery page 206 If charging doesn t help see your dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Starter motor works but the engine won t start POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank flooded engine See starting the engine page 87 loose or unconnected spark plug caps Install the spark plug caps securely If ...

Page 235: ...See your dealer sooty exhaust rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane gasoline page 134 or change your brand of gasoline If the problem persists see your dealer afterfires backfires May damage catalytic converter See your dealer pre ignition runs on after ignition switched OFF May damage catalytic converter See your dealer SYMP...

Page 236: ... possible 1 2 3 4 5 or 6 is blinking At high range H or low range L you can drive only in the gear position that is blinking You can also drive in reverse R To avoid damaging the clutch we recommend that you drive in low range L The engine brake may not work so please drive slowly See your dealer as soon as possible is blinking Check for SXS failure again Perform the following procedure 1 Check th...

Page 237: ...27 4 Put the gear change tool on the spindle which is located on the crankcase 5 To downshift turn the gear change tool counterclockwise To upshift turn the gear change tool clockwise When you upshift one position from the lowest downshift position E blinks in the gear position indicator If you cannot shift properly shift the shift select lever to the high range H position and while pushing the ge...

Page 238: ... using the gear change tool the DCT system will automatically stop To reactivate the system turn the ignition switch to the OFF w position and then turn it back to the ON q position E is blinking Tighten the emergency valve Perform the following procedure 1 Turn the ignition switch to the OFF w position to stop the engine 2 Loosen the bolt and release the lock plate and turn the emergency valve al...

Page 239: ... drive in reverse R To avoid damaging the clutch we recommend that you drive in low range L The engine brake may not work so please drive slowly See your dealer as soon as possible When in the reverse R high range H or low range L position low oil temperatures will cause the vehicle to move slowly Shift into the park P position and warm up the engine When restarting the engine although E stops bli...

Page 240: ...ary repair As soon as possible have the tire permanently repaired by your dealer Any tire that cannot be repaired should be replaced Whenever the Honda SXS is to be operated far from service facilities or available transportation we recommend that you carry a tire pump and a repair kit with the vehicle If the leak is more serious or a temporary repair doesn t hold the tire must be replaced The tir...

Page 241: ...move the wheel nuts 3 Raise the front or rear wheels off the ground page 133 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the disc or pad surfaces when removing and installing each wheel Any contamination can cause poor brake performance or rapid pad wear after reassembly Emergency Wheel Removal Installation wheel nuts wheel rim wheel nuts ...

Page 242: ...el rim 4 Hand tighten the wheel nuts on the wheel then lower the Honda SXS to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 80 lbf ft 108 N m 11 kgf m If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of control and braking capability ...

Page 243: ...ine indicates a coolant leak Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for any restriction of air flow to the radiator If there s no obvious problem leave the engine on so the fan and coolant circulating system can continue working Monitor the coolant temperature gauge and high coolant tem...

Page 244: ...Check for an oil leak Check the oil level If necessary add the recommended oil page 138 to the upper level mark If you must leave your Honda SXS to get oil secure it as much as possible Start the engine and check that the coolant temperature gauge and high coolant temperature indicator are normal If the coolant temperature gauge and indicator return to normal resume driving If there is a leak do n...

Page 245: ...tops flashing Once the indicator stops flashing the vehicle is safe to operate If the clutch temperature indicator continues to flash have your vehicle inspected by your dealer The clutch temperature indicator may flash under certain conditions such as slow speed rock crawling holding the vehicle stationary on an incline with the accelerator pedal when the vehicle is stuck and the wheels are not t...

Page 246: ...before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The main fuse and circuit fuses are located in the fuse box under the fuse box lid The electric power steering EPS fuse brake traction control system BTCS fuse and radiator fan fuse are located in the battery cover Recommended Fuses main fuse 50 A circuit fuses 30 A 2 15 A 1 10 ...

Page 247: ...re checking or replacing fuses 2 Pull the top of fuse box lid out to release its prong from the grommet 3 Pivot the fuse box lid down Be careful not to damage the seat surfaces while removing the fuse box lid 4 Remove the fuse box lid by releasing its tabs from the slit prong grommet BETWEEN DRIVER SEAT AND PASSENGER SEAT fuse box lid tabs slit ...

Page 248: ...1 If a Fuse Blows cont d Main Fuse Access 5 Remove the fuse box cover 6 To access the main fuse remove the bolts and then pull the main fuse out If the main fuse is blown see your dealer for this service main fuse fuse box cover bolts ...

Page 249: ...fuse is blown replace it with a spare fuse of the same rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system 8 Install the removed parts in reverse order of removal circuit fuses spare fuses fuse box cover fuse pulle...

Page 250: ...or this service Brake Traction Control System BTCS Fuse Access 4 To access the BTCS fuse remove the fuse cover If the BTCS fuse is blown see your dealer for this service Radiator Fan Fuse Access 5 To access the radiator fan fuse remove the fuse cover If the radiator fan fuse is blown see your dealer for this service 6 Install the fuse covers 7 Install the battery cover fuse cover brake traction co...

Page 251: ...can do without temporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your Honda SXS Leave the blown fuse in that circuit and have yo...

Page 252: ...engine is still running turn it off and look it over carefully inspect it for fluid leaks check the tightness of critical nuts and bolts securing such parts as the steering wheel control levers brakes and wheels If there is minor damage or you are unsure about possible damage but decide to try driving the Honda SXS back to your base drive slowly and cautiously Sometimes crash damage is hidden or n...

Page 253: ...lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda SXS They may have it listed in their records If they don t transport your Honda SXS to them or the nearest dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for y...

Page 254: ... compounds Wash your hands after handling However when there is no option other than jump starting follow the instructions given below NOTICE If a battery sits in extreme cold the electrolyte inside can freeze Attempting to jump start with a frozen battery can cause it to rupture Use a battery that is the same as the one in the vehicle or an equivalent WARNING 3WARNING The battery gives off explos...

Page 255: ...e negative side on the other end of the jumper cable to the frame ground cable terminal bolt 5 After starting the engine remove the negative sides of the jumper cable from the vehicle and the battery Then remove the positive sides of the jumper cable from the vehicle battery and the charged battery 6 Install the battery cover Do not let the positive side of the jumper cable touch on the negative t...

Page 256: ...ls and supplies you have with you If any component in the brake system is damaged you may have reduced or limited stopping power If you decide to continue driving back to your base do so cautiously and at a very low speed If you damage the accelerator cable or other critical component your Honda SXS may be unsafe to drive Carefully assess the damage and make any repairs that you can But if there i...

Page 257: ...t belt is not latched properly the maximum vehicle speed will be limited to no more than 15 mph 24 km h by the seat belt speed limiting system page 60 Also the seat belt indicator and speedometer digits blink Make sure that the driver s side seat belt is latched properly If the problem persists see your dealer ...

Page 258: ...technical data plus information on government requirements and how to break in your Honda SXS Vehicle Identification 252 Specifications 254 Break in Guidelines 261 Emission Control Systems USA Canada only 262 Oxygenated Fuels USA Canada only 266 Petrol Containing Alcohol Australia New Zealand only 268 Catalytic Converter 269 ...

Page 259: ...arts You may record these numbers in the Quick Reference section at the rear of this manual The VIN is stamped on the left side of the frame located under the left front fender The engine number is stamped on the upper side of the rear crankcase Serial Numbers VIN engine number UNDER LEFT FRONT FENDER UNDER RIGHT REAR FENDER ...

Page 260: ...tached to the right side of the frame located under the front hood page 129 The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual Color Label Code UNDER FRONT HOOD color label ...

Page 261: ... mm SXS1000S2X 75 3 in 1 913 mm SXS1000S2XD 75 3 in 1 912 mm wheelbase SXS1000S2R S2RD 92 7 in 2 355 mm SXS1000S2X S2XD 87 6 in 2 226 mm ground clearance SXS1000S2R S2RD 13 0 in 331 mm SXS1000S2X 12 7 in 323 mm SXS1000S2XD 12 68 in 322 mm curb weight SXS1000S2R A 1 552 lb 704 kg AC 1 556 lb 706 kg SXS1000S2RD V A 1 556 lb 706 kg V AC 1 561 lb 708 kg SXS1000S2X A CM 1 497 lb 679 kg AC 1 499 lb 680 ...

Page 262: ... disassembly 1 5 US qt 1 4 ℓ after draining 1 35 US qt 1 28 ℓ engine sub transmission oil recommendation API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil or an equivalent cooling system recommendation Pro Honda HP Coo...

Page 263: ...ll cargo and accessories Engine Specifications displacement 60 9 cu in 999 cm3 bore stroke 3 6220 x 2 9586 in 92 000 x 75 148 mm compression ratio 10 0 1 spark plug standard SILMAR8A9S NGK spark plug gap 0 03 0 04 in 0 8 0 9 mm valve clearance cold intake 0 006 0 001 in 0 16 0 03 mm exhaust 0 009 0 001 in 0 24 0 02 mm idle speed 1 200 100 rpm NO ADJUSTMENT ...

Page 264: ... high 1 880 reverse 2 640 final drive shaft Chassis Suspension caster 4 trail SXS1000S2R S2RD 1 0 in 26 mm SXS1000S2X S2XD 0 9 in 23 mm tire size front 28X9 00R15 NHS MAXXIS MU9H rear 28X11 00R15 NHS MAXXIS MU9H tire pressure cold front SXS1000S2R S2RD 2SXD 16 psi 110 kPa SXS1000S2X 14 psi 100 kPa rear SXS1000S2R S2RD 2SXD 16 psi 110 kPa SXS1000S2X 14 psi 100 kPa Electrical battery GYZ20H A 12 V 2...

Page 265: ...seat belt indicator LED I 4WD indicator LED low oil pressure indicator LED hill start assist HSA indicator LED clutch temperature indicator LED FLV warning indicator SXS1000S2RD S2XD only LED FLV SPORT indicator SXS1000S2RD S2XD only LED FLV NORMAL indicator SXS1000S2RD S2XD only LED LAUNCH MODE indicator SXS1000S2RD S2XD only LED high beam indicator SXS1000S2RD S2XD only LED If there is a LED whi...

Page 266: ...Technical Information 259 Specifications Fuses main 50 A circuit 30 A 2 15 A 1 10 A 7 EPS 40 A BTCS 40 A radiator fan 40 A ...

Page 267: ... tank 21 lbf ft 29 N m 3 0 kgf m sub transmission oil drain bolt 22 lbf ft 29 N m 3 0 kgf m front final gear oil fill cap 9 lbf ft 12 N m 1 2 kgf m front final gear oil drain plug 9 lbf ft 12 N m 1 2 kgf m rear final gear oil check bolt 9 lbf ft 12 N m 1 2 kgf m rear final gear oil fill cap 9 lbf ft 12 N m 1 2 kgf m rear final gear oil drain plug 9 lbf ft 12 N m 1 2 kgf m aircleanermounting screws...

Page 268: ... Guidelines Help assure your Honda SXS s future reliability and performance by paying extra attention to how you drive during the first operating day or 15 miles 25 km During this period avoid full throttle starts and rapid acceleration ...

Page 269: ...Canada ECCC require that your SXS comply with applicable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission Control Information Label is attached on the left side of the frame under the left rear fender UNDER LEFT REAR FENDER vehicle emission control information label vehicle emission control information label...

Page 270: ...trol system includes an oxygen sensor a three way catalytic converter and a PGM FI system No adjustment to this system should be made although periodic inspection of the components is recommended The exhaust emission control system is separate from the crankcase emission control system Evaporative Emission Control System USA 50 states meets California An evaporative emissions control system uses a...

Page 271: ...talling after starting 2 Rough idle 3 Misfiring or backfiring during acceleration 4 After burning backfiring 5 Poor performance driveability and poor fuel economy Federal regulations prohibit removing or disabling a device or element of design that may affect your engine s emission performance unless your Honda will be used exclusively in competition If you modify your engine for use in sanctioned...

Page 272: ...UTE TAMPERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance Removing or disabling any emissions compliance component or replacing any compliance component with a non compliant component Fuel Permeation Emission Control System Th...

Page 273: ...this information to be posted on the pump The following are the EPA approved percentages of oxygenates for non road vehicles ETHANOL ethyl or grain alcohol up to 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol Do not use gasoline containing more than 10 ethanol by volume The use of gasoline containing a high...

Page 274: ...ormance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately NOTICE Oxygenated fuels can damage paint and plastic Damage caused by spilled fuel is not covered by warran...

Page 275: ...hanol Never use petrol containing more than 5 methanol even if it has cosolvents and corrosion inhibitors Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete Before buying fuel from an unfamiliar station try to find out if...

Page 276: ...als that come near it Park your SXS away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidelines to protect your SXS s catalytic converter Always use unleaded gasoline Even a small amount of leaded gasoline can contaminate the catalyst metals making the catalytic converter ineffec...

Page 277: ...Technical Information 270 BLANK PAGE ...

Page 278: ...SA Canada only This section contains information on your warranty and how to get an official Honda service manual Authorized Manuals USA Canada only 272 Warranty Coverage USA Canada only 273 Warranty Service USA Canada only 274 Contacting Honda USA Canada only 275 Your Honda Dealer USA Canada only 276 ...

Page 279: ...er s Manual and Service Manual can help you prepare your Honda motorcycle scooter ATV and SXS for winter storage These Honda manuals are written for the professional technician but most mechanically capable owners should find them easy to use if they have the proper tools and observe proper safety standards Special Honda tools are necessary for some procedures Order online www helminc com Order To...

Page 280: ...e Warranty Booklet posted on our website at www honda ca It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the Honda SXS Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper tools an...

Page 281: ...n Your dealer will give you the results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the Service Manager of your dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with...

Page 282: ...ferences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address Motorcycle Division American Honda Motor Co Inc P O Box 2200 Torrance CA 90509 2200 mailstop 100 4C 7B telephone 866 784 1870 Canada Honda Canada Inc Customer Relations Dept 180 Honda Boulevard Markham Ontario L6C 0H9 telephone 888 946 6...

Page 283: ...ries USA only and Honda accessories and products Canada only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your Honda dealer can inform you a...

Page 284: ...ssure tire 193 American Honda contacting 275 apparel protective 75 appearance care 207 AT indicator 36 AT MT switch 43 authorized manuals 272 B battery 202 brake traction control system BTCS 95 brakes fluid 186 pad wear 189 pedal inspection 190 break in guidelines 261 C capacity fuel 135 care appearance 207 cargo bed 69 limit 3 82 catalytic converter 269 cleaning appearance care 207 ...

Page 285: ...e 30 crash if you 245 crossing a hill 108 customer service 275 D dipstick 140 150 doors 51 drive mode 95 drive mode indicator 37 drive mode select switch 41 driveshaft boots 201 driving basic operations 85 clothing 2 75 precautions 101 preparing for 214 safety 2 through water 109 E electric power steering EPS indicator 19 electronic brakeforce distribution EBD 71 emission control systems 262 ...

Page 286: ... gear oil 154 156 flag pole bracket 70 flat tire 233 FLV NORMAL indicator 21 FLV SPORT indicator 21 FLV warning indicator 21 FOX Live Valve FLV switch 47 FOX Live Valve FLV system 181 fuel fill cap 135 oxygenated 266 recommendation 134 tank capacity 135 fuses 239 G gap spark plug 175 256 gasohol 266 gasoline 134 gear position indicator 35 ...

Page 287: ...itch 38 indicators AT indicator 36 clutch temperature indicator 20 238 electric power steering EPS indicator 19 gear position indicator 35 high coolant temperature indicator 19 236 hill start assist HSA indicator 20 I 4WD indicator 20 LAUNCH MODE indicator 21 LOW indicator 36 low oil pressure indicator 20 MT indicator 36 neutral indicator 19 PGM FI malfunction indicator lamp MIL 19 reverse indicat...

Page 288: ...82 loading guidelines 83 LOW indicator 36 low oil pressure indicator 20 lubrication engine oil 138 final gear oil 154 156 points 170 M maintenance importance 113 maintenance minder indicator 33 117 precautions 115 record 121 safety 114 schedule 116 manual service 272 maximum weight limit 3 82 modifications 5 MT indicator 36 multi function display 24 ...

Page 289: ... odometer display 28 oil engine 138 final gear 154 156 owner s manual storage 128 oxygenated fuels 266 P parking 100 passenger handhold 64 no carrying in cargo bed 3 pedal accelerator 172 pinging engine 134 plug spark 174 pre drive inspection 78 problems unexpected 224 protective apparel 75 R removal seat 130 reverse indicator 19 ...

Page 290: ...at belt indicator 19 serial numbers 252 service customer 275 manuals 272 warranty 274 shift paddle 48 shifting 40 side nets 53 spark arrester 177 spark knock 134 spark plugs 174 specifications 254 speedometer 25 speedometer display 25 SPORT indicator 36 SPORT switch 44 starting engine 86 troubleshooting 226 steering wheel adjustment lever 49 stopping engine 86 ...

Page 291: ...itch AT MT 43 drive mode select 41 FOX Live Valve FLV 47 headlight 39 hill start assist HSA 45 ignition 38 LAUNCH MODE 46 SPORT 44 T tires air pressure 193 flat 233 repairing 197 replacing 198 thread conditions 195 196 tool kit 127 transporting your Honda 216 tripmeter 29 trouble unexpected 223 troubleshooting starting 226 turning on level ground 105 ...

Page 292: ...Index 285 Index V vehicle identification no VIN 252 W warning labels 6 warranty coverage 273 extended 273 service 274 washing your SXS 208 water driving through 109 weight limit 82 wheel removal 234 ...

Page 293: ...ne of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Record important information on the following page How To Avoid Costly Re...

Page 294: ...Quick Reference Quick Reference Engine No VIN Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr ...

Page 295: ...6 or higher 7 27 US gal 27 5 ℓ Engine Oil Capacity Sub Transmission Oil Capacity API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil or an equivalent engine oil after draining 5 8 US qt 5 5 ℓ after draining engine oil fi...

Page 296: ... kPa SXS1000S2X 14 psi 100 kPa Rear SXS1000S2R S2RD 2SXD 16 psi 110 kPa SXS1000S2X 14 psi 100 kPa Spark Plugs standard SILMAR8A9S NGK Coolant Ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Coolant or an equivalent distilled water Fuses main 50 A circuit 30 A 2 15 A 1 10 A 7 EPS 40 A BTCS 40 A radiator fan 40 A ...

Page 297: ...T ignition switch 38 q ON ignition switch 38 w OFF ignition switch 38 i Low beam headlight switch 39 u High beam headlight switch 39 P R N H L Park Reverse Neutral High Low shift select lever 40 ON Hill Start Assist HSA switch 45 FLV switch SXS1000S2RD S2XD only 47 Up right shift paddle 48 Down left shift paddle 48 ...

Page 298: ...hthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle ...

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