Honda Supra GTR150 2020 Owner'S Manual Download Page 49

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Maintenance Fundamentals

Ma
intenance

This vehicle is equipped with a viscous type air

cleaner element.

Air blow cleaning or any other cleaning can

degrade the viscous element performance and

cause the intake of dust.

Do not perform the maintenance.

Should be serviced by your dealer.

Air Cleaner

20 FS150F (IN PH)-32K56B100.book Page 45 Wednesday, July 31, 2019 11:52 AM

Summary of Contents for Supra GTR150 2020

Page 1: ......

Page 2: ...able before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written...

Page 3: ...owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the vehicle The following codes in t...

Page 4: ...our own good judgement You will find important safety information in a variety of forms including Safety labels on the vehicle Safety Messages preceded by a safety alert symbol and one of three signal...

Page 5: ...tents Vehicle Safety P 2 Operation Guide P 14 Maintenance P 30 Troubleshooting P 75 Information P 94 Specifications P 106 Index P 109 20 FS150F IN PH 32K56B100 book Page 4 Wednesday July 31 2019 11 52...

Page 6: ...tion for safe riding of your vehicle Please read this section carefully Safety Guidelines P 3 Safety Precautions P 6 Riding Precautions P 7 Accessories Modifications P 11 Loading P 12 20 FS150F IN PH...

Page 7: ...mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved helmet and protective apparel Instruct your passenger on holding onto the rear grip or you...

Page 8: ...ntained and in safe riding condition Inspect your vehicle before every ride and perform all recommended maintenance Never exceed load limits 2 P 12 and do not modify your vehicle or install accessorie...

Page 9: ...sciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your vehicle inside a...

Page 10: ...certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection Glove...

Page 11: ...the vehicle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking...

Page 12: ...th intermittent use of the brakes to reduce speed when descending long steep slopes Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficiency Exercis...

Page 13: ...recommended Parking with the Side Stand or Centre Stand 1 Stop the engine 2 Using the side stand Push the side stand down Slowly lean the vehicle to the left until its weight rests on the side stand U...

Page 14: ...umber Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 104 Do not use stale or contaminated petrol or an oil petrol...

Page 15: ...n public roads and highways Before deciding to install accessories on your vehicle be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to your vehicle Your veh...

Page 16: ...cified load limits Maximum weight capacity 2 P 106 Tie all luggage securely evenly balanced and close to the centre of the vehicle Do not place objects near the lights or the muffler 3WARNING Overload...

Page 17: ...Vehicle Safety 13 20 FS150F IN PH 32K56B100 book Page 13 Wednesday July 31 2019 11 52 AM...

Page 18: ...e fluid reservoir P62 Throttle grip P72 Spark plug P53 Battery P47 Right cowl P51 Fuse boxes P92 Engine oil fill cap dipstick P56 Right side cover P52 Kickstarter pedal P22 Coolant reserve tank P60 Br...

Page 19: ...P26 Clutch lever P70 Seat P28 Drive chain P66 Crankcase breather P73 Helmet holders P28 Seat lock P28 Centre stand P9 Engine oil drain bolt P58 Tool kit Document bag P29 Centre lower cowl P49 20 FS15...

Page 20: ...he mode and digital segments will show If any part of these displays does not come on when it should have your dealer check for problems Tachometer NOTICE Do not operate the engine in the tachometer r...

Page 21: ...ximately 1 54 litres 0 406 US gal 0 338 Imp gal If the fuel gauge indicator flashes in a repeat pattern or turns off P79 Gear position indicator Shows 1st to 6th gear position u appears when the trans...

Page 22: ...eft turn signal indicator Right turn signal indicator PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned on If it comes on while engine...

Page 23: ...tion switch Switches the electrical system on off locks the steering u Key can be removed when in the OFF or Lock position Start button Horn button Turn signal switch u Pressing the switch turns the t...

Page 24: ...ght b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ig...

Page 25: ...when you remove the ignition key at the Lock position Also you can close the shutter manually Close a Remove the ignition key from the ignition switch b Align the projection of the shutter key with th...

Page 26: ...voltage Extended fast idling and revving the engine can damage the engine and the exhaust system Do not operate the kickstarter while the engine is running as engine damage could result Do not apply e...

Page 27: ...g the kickstarter Lightly depress the kickstarter until resistance is felt Then let the kickstarter return to the top of its stroke With the throttle completely closed Operate the kickstarter starting...

Page 28: ...e fully c Crank the engine several times with the kickstarter d Repeat the starting procedure e If the engine starts open the throttle slightly if idling is unstable f If the engine does not start wai...

Page 29: ...n a one down five up shift pattern when you shift with your toe You can also shift to a higher gear by depressing the shift lever with your heel Proper shifting can prevent damaging the engine and tra...

Page 30: ...tres 1 19 US gal 0 99 Imp gal Refuelling and Fuel Guidelines P10 Opening the Fuel Fill Cap a Open the seat P28 b Turn the fuel fill cap counterclockwise until it stops and remove the cap Do not fill w...

Page 31: ...on the cap and fuel tray is aligned b Close the seat open the th 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep he...

Page 32: ...Holders The helmet holders are located under the seat u Use the helmet holders only when parked 3WARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate t...

Page 33: ...bag and tool kit are stored in the storage compartment under the seat The owner s manual and other documents are stored in the document bag Opening the Seat P28 Tool kit Document bag 20 FS150F IN PH 3...

Page 34: ...mentals P 35 Tool P 46 Removing Installing Body Components P 47 Battery P 47 Centre Lower Cowl P 49 Clip P 50 Harness Band Clip P 50 Right Cowl P 51 Right Side Cover P 52 Spark Plug P 53 Engine Oil P...

Page 35: ...n decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your vehicle on a firm level surface using the side...

Page 36: ...accurate record of maintenance to help ensure that your vehicle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a...

Page 37: ...ce if necessary Clean Lubricate Replace Items Pre ride Check 2 P 35 Frequency 1 Annual Check Regular Replace Refer to page 1 000 km 1 6 12 18 24 30 36 1 000 mi 0 6 4 8 12 16 20 24 Fuel Line Fuel Level...

Page 38: ...Replace Refer to page 1 000 km 1 6 12 18 24 30 36 1 000 mi 0 6 4 8 12 16 20 24 Drive Chain Every 500 km 300 mi 66 Brake Fluid 4 2 Years 62 Brake Pads Wear 63 Brake System 62 Brakelight Switch 64 Headl...

Page 39: ...nd full closing in all steering positions 2 P 72 Engine oil level Add engine oil if necessary Check for leaks 2 P 56 Coolant level Add coolant if required Check for leaks 2 P 60 Drive chain Check cond...

Page 40: ...s product must not be treated as household waste Replacing Parts 3WARNING Installing non Honda parts may make your vehicle unsafe and cause a crash in which you can be seriously hurt or killed Always...

Page 41: ...yte splashes into your mouth u Rinse mouth thoroughly with water and do not swallow Cleaning the Battery Terminals 1 Remove the battery 2 P 47 2 If the terminals are starting to corrode and are coated...

Page 42: ...g electrical on your vehicle stops working check for and replace any blown fuses 2 P 92 Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to remove and inspect fuses If a fus...

Page 43: ...to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oi...

Page 44: ...not move smoothly makes strange noises has damaged rollers has loose pins or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or da...

Page 45: ...on the brakes or tyres Avoid applying excess chain lubricant to prevent spray onto your clothes and the vehicle Use only genuine Honda PRE MIX COOLANT without diluting with water Genuine Honda PRE MIX...

Page 46: ...pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the tyres fo...

Page 47: ...d replace the tyres when the minimum tread depth is reached Wear indicator location mark 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be...

Page 48: ...Do not install a tube inside a tubeless tyre on this vehicle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this vehicle The rims are designed for tubeless tyres and d...

Page 49: ...e air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer...

Page 50: ...t under the seat 2 P 29 You can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit 10 14 mm Open end wrench Spark plug wrench 5 mm Hex wrench 20...

Page 51: ...he right side cover 2 P 52 2 Remove the harness band clip from the battery cover 2 P 50 3 Disconnect the negative terminal from the battery 4 Disconnect the positive terminal from the battery 5 Remove...

Page 52: ...e terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight For proper handling of the battery see...

Page 53: ...Remove the bolt 3 Release the tabs on both sides from the right and left cowls uCarefully release the tabs 4 Remove the centre lower cowl Installation Install the parts in the reverse order of removal...

Page 54: ...1 Push the bottom of the centre pin 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip Harness Band Clip Removal Pull the harness band clip while pressing both sides of t...

Page 55: ...the bolts 4 Release the tabs A and tabs B uCarefully release the tabs 5 Remove the right cowl by releasing the grommet from the prong on the main pipe front cover Installation Install the parts in th...

Page 56: ...de Cover Removal 1 Remove the bolt 2 Remove the right side cover by releasing the prongs from the grommets Installation Install the parts in the reverse order of removal Grommets Prongs Bolt Right sid...

Page 57: ...ntre lower cowl 2 P 49 2 Remove the right cowl 2 P 50 3 Remove the radiator mounting bolt collar 4 Move the radiator to the left side and remove the grommets from the hooks 5 Pull the radiator forward...

Page 58: ...ntre porcelain for deposits erosion or carbon fouling uIf the erosion or deposit is heavy replace the plug uClean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 10 Check th...

Page 59: ...hten the plug NGK 1 2 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats 14 Install the parts in the reverse order of remova...

Page 60: ...tand on a firm level surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the uppe...

Page 61: ...oil level uDo not overfill above the upper level mark uMake sure no foreign objects enter the oil filler opening uWipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick For the...

Page 62: ...ion and wait for 2 to 3 minutes 3 Place your vehicle on its centre stand on a firm level surface 4 Place a drain pan under the drain bolt 5 Remove the oil fill cap dipstick drain bolt and sealing wash...

Page 63: ...th the recommended oil 2 P 39 107 and install the oil fill cap dipstick 8 Check the oil level 2 P 56 9 Check that there are no oil leaks Required oil When changing oil 1 1 litres 1 2 US qt 1 0 Imp qt...

Page 64: ...erve tank If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your vehicle inspected by your dealer Adding Coolant If the coolant level is belo...

Page 65: ...4 Securely reinstall the reserve tank cap 5 Install the reserve tank maintenance lid Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualifi...

Page 66: ...he brake fluid level in either reservoir is below the L mark or LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn...

Page 67: ...Inspect the brake pads from below the brake caliper 2 Inspect the brake pads from the rear right of the vehicle If necessary have the pads replaced by your dealer Always replace both left and right br...

Page 68: ...n of the brakelight switch Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon B...

Page 69: ...e stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension Side stand spring 2...

Page 70: ...l Stop the engine 2 Place your vehicle on the centre stand on a level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets uDo not ride your vehicle if the slack...

Page 71: ...mission to Neutral Stop the engine 2 Place your vehicle on the centre stand on a level surface 3 Loosen the rear axle nut 4 Loosen the lock nuts on both sides of the swingarm Rear edge of adjusting sl...

Page 72: ...hain adjuster index marks align with the rear edge of the adjusting slots Both marks should correspond If the axle is misaligned turn the right or left adjusting nut until the marks are aligned and re...

Page 73: ...drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn and must be replaced If necessary have the drive chain replaced by your dealer C...

Page 74: ...ssary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion Freeplay at the clutch lever 10 to 20 mm 0 4 to 0...

Page 75: ...ever freeplay 4 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the vehicle does not creep Gradually release the clutch lever and open the throttl...

Page 76: ...n in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the vehicle inspected by your dealer Freeplay at...

Page 77: ...container under the crankcase breather tube 2 Remove the crankcase breather tube plug from the tube 3 Drain deposits into a suitable container 4 Install the crankcase breather tube plug Crankcase brea...

Page 78: ...n adjust vertical aim of the headlight for proper alignment To move the headlight case loosen the bolt Tighten the bolt after adjustment Obey local laws and regulations Down Up Headlight case Bolt 20...

Page 79: ...mmed Fuel Injection Malfunction Indicator Lamp MIL P 78 Other Warning Indication P 79 Fuel Gauge Failure Indication P 79 Tyre Puncture P 80 Electrical Trouble P 86 Battery Goes Dead P 86 Burned out Li...

Page 80: ...uIf the indicator light is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 22 Check for a blown fuse...

Page 81: ...to the OFF position Suspect a fault Do not start the engine Transport your vehicle to your dealer Allow the engine to cool with the ignition switch in the OFF position 3 After the engine has cooled i...

Page 82: ...ction Malfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your vehicle inspected by your dealer as soon as...

Page 83: ...auge Failure Indication If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 20 FS150F IN PH 32K5...

Page 84: ...ed with the emergency tyre repair kit Riding your vehicle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible Removing Whe...

Page 85: ...securely and raise the front wheel off the ground using a maintenance stand or a hoist 4 Remove the front axle shaft front wheel and side collars uAvoid getting grease oil or dirt on the disc or pad s...

Page 86: ...veral times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon...

Page 87: ...o the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the rear axle nut and washer 4 Remove the drive chain from the driven sprocket by pushing the rear wheel forwar...

Page 88: ...rake caliper is removed Installation 1 To install the rear wheel reverse the removal procedure uTake care to prevent the brake caliper from scratching the wheel during installation 2 Make sure that th...

Page 89: ...hen recheck that the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possib...

Page 90: ...ur dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or Lock position Allow the bulb to cool before replacing it Do not use...

Page 91: ...not turned on see your dealer for servicing Brakelight Taillight Bulb 1 Open the seat 2 P 28 2 Turn the socket counterclockwise and pull it out 3 Slightly press the bulb in and turn it counterclockwi...

Page 92: ...projection on the brake tail light housing Then turn it clockwise until the mark is aligned with the triangular projection 5 Close the seat Front Turn Signal Bulb 1 Turn the socket counterclockwise a...

Page 93: ...front turn signal light housing Then turn it clockwise until the mark is aligned with the triangular projection uUse only the amber bulb Rear Turn Signal Bulb 1 Remove the screw 2 Remove the turn sig...

Page 94: ...ng it clockwise Make sure that the marks on the socket and the turn signal housing are aligned uUse only the amber bulb Position Light Bulb 1 Turn the socket counterclockwise and pull it out 2 Pull th...

Page 95: ...signal light housing Then turn it clockwise until the mark is aligned with the triangular projection License Plate Light Bulb 1 Remove the screws and license plate light cover 2 Pull the bulb out of...

Page 96: ...blown fuse Always replace a blown fuse with a spare fuse of the same rating uSpare fuses are provided on back side of the battery cover 2 P 47 4 Close the fuse box covers 5 Reinstall parts in the rev...

Page 97: ...eration will occur intermittently while riding Even if this symptom occurs you can continue to ride your vehicle If unstable engine operation occurs even if sufficient fuel is available have your vehi...

Page 98: ...Caring for Your Vehicle P 97 Storing Your Vehicle P 100 Transporting Your Vehicle P 101 You the Environment P 102 Serial Numbers P 103 Fuels Containing Alcohol P 104 Catalytic Converter P 105 20 FS150...

Page 99: ...uplicate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key n...

Page 100: ...vehicle falls over To reset the sensor you must turn the ignition switch to OFF and back to the ON position before the engine can be restarted The high beam indicator will come on briefly due to the...

Page 101: ...dirt 2 If necessary use a sponge or a soft towel with mild cleaner to remove road grime u Clean the headlight lens panels and other plastic components with extra care to avoid scratching them Avoid di...

Page 102: ...ater at the muffler u Water in the muffler can prevent starting and causes rust in the muffler Dry the brakes u Water adversely affects braking effectiveness After washing apply the brakes intermitten...

Page 103: ...ese guidelines to prevent scratches and blemishes Wash gently using a soft sponge and plenty of water To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid ge...

Page 104: ...e chain 2 P 41 Place your vehicle on its centre stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the vehicle to dry Remove the battery 2 P 47...

Page 105: ...motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your vehicle with a wheel or wheels on the ground NOTICE To...

Page 106: ...ed containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to di...

Page 107: ...r to register your vehicle They may also be required when ordering replacement parts To check the frame number open the seat 2 P 28 and pull out the rubber prongs You should record these numbers and k...

Page 108: ...to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes o...

Page 109: ...catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your vehicl...

Page 110: ...g 243 lb Passenger capacity Rider and 1 passenger Minimum turning radius 1 90 m 6 23 ft Displacement IN III IN 149 16 cm3 9 099 cu in PH 149 cm3 9 1 cu in Bore stroke 57 300 57 843 mm 2 2559 2 2773 in...

Page 111: ...SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 1 1 litres 1 2 US qt 1 0 Imp qt After disassembly 1...

Page 112: ...12 V 10 W 2 Rear turn signal 12 V 10 W 2 Position 12 V 5 W 2 License plate 12 V 5 W Main fuse 20 A Other fuse 10 A Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Front wheel axle nut 59 N m 6 0 kgf...

Page 113: ...Turn Signal 89 C Caring for Your Vehicle 97 Centre Lower Cowl 49 Clip 50 Clutch System 70 Compartment Document Bag 29 Owner s Manual 29 96 Tool Kit 29 Coolant 41 60 Crankcase Breather 73 D Drive Chai...

Page 114: ...ht Dimmer Switch 19 Helmet Holder 28 High Beam Indicator 18 96 High Coolant Temperature Indicator 18 77 Horn Button 19 I Ignition Cut off System Banking Sensor 96 Ignition Key 95 Ignition Switch 17 19...

Page 115: ...l 26 Oil 39 Refuelling 26 Removal Battery 47 Centre Lower Cowl 49 Clip 50 Harness Band Clip 50 Right Cowl 51 Right Side Cover 52 Repair Kit 80 Riding Precautions 7 Right Cowl 51 Right Side Cover 52 S...

Page 116: ...ol Kit 29 46 Transporting Your Vehicle 101 Troubleshooting 75 Turn Signal Indicator 18 Turn Signal Switch 19 Tyres Air Pressure 42 Puncture 80 Replacing 42 80 W Warning Indicators On or Flashing 78 Wa...

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Honda Supra GTR150 2020, Owner'S Manual

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Summary of Contents for Supra GTR150 2020

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