Honda Spacy-i Owner'S Manual Download Page 67

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Maintenance

Brakes

Inspecting the Rear Brake Lever Freeplay

Inspecting the Rear Brake Lever
Freeplay

Place the scooter on its centre stand.

Measure the distance of the rear brake

lever before the starts to take hold.

Freeplay at the tip of the brake
lever:

10 to 20 mm (0.4 to 0.8 in)

Adjusting the Rear Brake Lever
Freeplay

Adjust the freeplay of the brake lever with
the front wheel pointed straight ahead.
Make sure the cut-out on the adjusting nut
is seated on the brake arm pin when
adjusting the freeplay.

If proper adjustment cannot be obtained by
this method, see your dealer.

Freeplay

Adjusting nut

Brake arm pin

32KZLB00.indb 64

2011/03/28 20:45:29

Honda Spacy-i Owner's Manual

http://www.motorcycle.in.th

Summary of Contents for Spacy-i

Page 1: ...printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission...

Page 2: ...selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda s reputation for building quality into every product To ensure your safety and riding pleasure Rea...

Page 3: ...nd important safety information in a variety of forms including Safety labels on the scooter Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION T...

Page 4: ...Safety P 2 Operation Guide P 18 Maintenance P 35 Troubleshooting P 70 Information P 81 Specifications P 91 Index P 94 Contents 32KZLB00 indb 1 2011 03 28 20 45 07 Honda Spacy i Owner s Manual http www...

Page 5: ...autions P 12 Accessories Modifications P 15 Loading P 16 Scooter Safety This section contains important information for safe riding of your scooter Please read this section carefully 32KZLB00 indb 2 2...

Page 6: ...are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on hol...

Page 7: ...d ride either Keep Your Honda in Safe Condition It s important to keep your scooter properly maintained and in safe riding condition Inspect your scooter before every ride and perform all recommended...

Page 8: ...nous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air yo...

Page 9: ...nings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the scooter to...

Page 10: ...r handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your e...

Page 11: ...nual and installation guide before installing any accessory The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 165 kg 364 lb which is the maximum wei...

Page 12: ...t 200 kPa 2 00 kgf cm2 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi Tyre size Front 80 90 14M C 40P Rear 90 90 14M C 46P Tyre brand CHENG SHIN Front C 922F Rear C 922R SAFETY REMINDER LABEL For your protec...

Page 13: ...s CARGO LIMIT LABEL Do not exceed 10 kg 22 lb CARGO LIMIT LABEL Do not exceed 3 0 kg 6 6 lb CARGO LIMIT LABEL Do not exceed 1 5 kg 3 3 lb 32KZLB00 indb 10 2011 03 28 20 45 10 Honda Spacy i Owner s Man...

Page 14: ...ty standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye prot...

Page 15: ...liding out Exercise caution on low traction surfaces a The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking a Repeated braking such as when descending...

Page 16: ...ffler brakes and other high temperature parts until they cool down To reduce the likelihood of theft always lock the handlebar and remove the key when leaving the scooter unattended Use of an anti the...

Page 17: ...elines to protect the engine and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels conta...

Page 18: ...oads and highways Before deciding to install accessories on your scooter be certain the modification is safe and legal WARNING Improper accessories or modifications can cause a crash in which you can...

Page 19: ...aximum weight capacity Maximum luggage weight P 91 Tie all luggage securely evenly balanced and close to the centre of the scooter Do not place objects near the lights or the muffler WARNING Overloadi...

Page 20: ...17 Scooter Safety 32KZLB00 indb 17 2011 03 28 20 45 11 Honda Spacy i Owner s Manual http www motorcycle in th...

Page 21: ...your scooter to make sure that it is safe to ride Acceleration P 28 Apply throttle gradually Obey the speed limit How to use basic features Instruments P 22 Switches P 24 Steering Lock P 25 Before pul...

Page 22: ...rm level surface Use the stand and lock the steering If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Close the throttle and apply the front...

Page 23: ...33 Engine oil fill cap dipstick P 58 Throttle grip P 68 Front centre cover P 50 Engine oil drain bolt P 60 Battery P 52 Fuse box P 80 Inner rack P 34 Spark plug P 55 CBS brake fluid reservoir P 62 Sho...

Page 24: ...P 30 Crankcase breather P 54 Side stand P 67 Seat lock P 32 Oil strainer screen cap P 59 Centre stand P 13 Helmet holder P 32 Inner rack P 34 Seat P 32 Rear Carrier P 32 32KZLB00 indb 21 2011 03 28 2...

Page 25: ...roximately 1 3 litres 0 34 US gal 0 29 Imp gal Speedometer This is shows your speed in kilometer per hour km h and or miles per hour mph depend on type Odometer Odometer Total distance ridden 32KZLB00...

Page 26: ...malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned ON If it comes ON while engine is running P 72 High beam indicator Turn signal indicator 32KZLB00 indb 23 2011 03 28...

Page 27: ...Headlight dimmer switch High beam Low beam Turn signal switch a Pressing the switch turns the turn signal off Horn button Start button 32KZLB00 indb 24 2011 03 28 20 45 16 Honda Spacy i Owner s Manua...

Page 28: ...urn the handlebars all the way to the left 2 Push the key down and turn the ignition switch to the LOCK position a Jiggle the handlebars if the lock is difficult to engage 3 Remove the key Unlocking I...

Page 29: ...e scooter on its centre stand 2 Turn the ignition switch to the ON position NOTICE If the engine does not start within 5 seconds turn the ignition OFF and wait 10 seconds before trying to start the en...

Page 30: ...3 If the engine starts open the throttle slightly if idling is unstable 4 If the engine does not start wait 10 seconds before trying steps again If Engine Will Not Start P 71 3 Squeeze the rear brake...

Page 31: ...tand are up 2 Get on the scooter a Mount the scooter from the left side keeping at least one foot on the ground 3 Release the rear brake lever 4 Acceleration and deceleration To accelerate Open the th...

Page 32: ...ion Guide Braking Close the throttle and apply the front and rear brakes together Front brake lever Rear brake lever 32KZLB00 indb 29 2011 03 28 20 45 18 Honda Spacy i Owner s Manual http www motorcyc...

Page 33: ...gal 1 21 lmp gal Refuelling and Fuel Guidelines P 14 Opening the Fuel Fill Cap 1 Open the seat P 32 2 Turn the fuel fill cap counterclockwise until it stops and remove the cap Do not fill with fuel ab...

Page 34: ...at sparks and flame away Handle fuel only outdoors Wipe up spills immediately Closing the Fuel Fill Cap 1 Install and tighten the fuel fill cap firmly by turning it clockwise a Make sure that the arro...

Page 35: ...sert the ignition key into the seat lock and turn it clockwise to unlock Seat Close Close and push down on the rear of the seat until it locks Make sure that the seat is locked securely to pull it up...

Page 36: ...e reverse side of the seat Rubber strap Rubber strap Document bag Centre compartment Never exceed the maximum weight limit Maximum Weight 10 kg 22 lb a Do not store any items that are flammable or sus...

Page 37: ...er and or interfere with the movement of your feet Inner Rack The inner rack is provided below the handlebar The maximum allowable load on the shopping hook and on the inner rack shall be no more than...

Page 38: ...P 53 Crankcase Breather P 54 Spark Plug P 55 Engine Oil P 58 Brakes P 62 Side Stand P 67 Throttle P 68 Other Adjustments P 69 Headlight Aim P 69 Maintenance Please read Importance of Maintenance and M...

Page 39: ...er s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivab...

Page 40: ...record of maintenance to help ensure that your scooter is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal ow...

Page 41: ...l Strainer Screen C 59 Engine Idle Speed I I I I I Drive Belt Every 8 000 km 5 000 mi I Every 24 000 km 15 000 mi R Final Drive oil 4 2 Years Maintenance Level Intermediate We recommend service by you...

Page 42: ...de Check P 40 Odometer Reading 1 Annual Check Regular Replace Refer to page 1 000 km 1 4 8 12 1 000 mi 0 6 2 5 5 7 5 Brake Fluid 4 I I I I I 2 Years 62 Brake Shoes Pads Wear I I I I I 63 66 Brake Syst...

Page 43: ...ck for leaks P 58 Fuel level Fill fuel tank when necessary P 30 Lights and horn Check that lights indicators and horn function properly Brakes Check operation Front check brake fluid level and pads we...

Page 44: ...n the colour label The colour label is attached to the centre compartment under the seat P 32 WARNING Installing non Honda parts may make your scooter unsafe and cause a crash in which you can be seri...

Page 45: ...s household waste NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal WARNING The battery gives off explos...

Page 46: ...ectrical system discharging the battery and possibly damaging the system Fuses Fuses protect the electrical circuits on your scooter If something electrical on your scooter stops working check for and...

Page 47: ...o make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MB SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils...

Page 48: ...ended brake fluid Honda DOT 3 or DOT 4 Brake Fluid or equivalent Air Cleaner This scooter is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the vi...

Page 49: ...ssure when your tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the t...

Page 50: ...WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre in...

Page 51: ...all a tube inside a tubeless tyre on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tyres on this scooter The rims are designed for tubeless tyres and during hard a...

Page 52: ...orm some roadside repairs minor adjustments and parts replacement with the tools contained in the kit 8 x 12 mm Open end wrench 10 x 14 mm Open end wrench Phillips screwdriver Screwdriver grip 32KZLB0...

Page 53: ...d fuse maintenance and front turn signal light assembly removal Removal 1 Remove the screws and clip P 51 2 Remove the front centre cover Installation Install the parts in the reverse order of removal...

Page 54: ...l light assembly Removal 1 Press down on the centre pin to release the lock 2 Pull the clip out of the hole Installation 1 Slightly open the retaining pawls and then push them out 2 Insert the clip in...

Page 55: ...minal and remove the battery lead 5 Pull out the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal f...

Page 56: ...2 Remove the air cleaner duct cover 3 Remove the air cleaner housing cover by removing the screws B 4 Remove the air cleaner element 5 Thoroughly clean the inside of the air cleaner housing 6 Install...

Page 57: ...pan under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube Crankcase breather tube 32KZLB00 indb 54 2011 03 28 20 45 26 Honda...

Page 58: ...CE Using spark plugs with an improper heat range can cause engine damage 1 Remove the screws 2 Remove the centre cover by inserting a flat head screwdriver covered with a protective cloth into the sli...

Page 59: ...If the erosion or deposit is heavy replace the plug a Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 7 Check the spark plug gap using a wire type feeler gauge a If a...

Page 60: ...rn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE Improperly tightened spark plugs can damage the engine If a plug is too loose a piston may be dama...

Page 61: ...wait 2 to 3 minutes 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in Check that the oil level is between the upper and lower...

Page 62: ...fill cap dipstick NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication For the recom...

Page 63: ...ing spring and oil strainer screen and let the remaining oil drain out a Discard the oil at an approved recycling centre 7 Clean the oil strainer screen 8 Check that the oil strainer screen sealing ru...

Page 64: ...drain bolt and tighten Torque 24 N m 2 4 kgf m 18 lbf ft 12 Fill the crankcase with the recommended oil P 44 and install the oil fill cap dipstick Required oil When changing oil cleaning the strainer...

Page 65: ...If the brake fluid level in either reservoir is below the lower level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely...

Page 66: ...tom of the groove 1 Inspect the brake pads from in front of the brake caliper If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time Brakes a...

Page 67: ...lever 10 to 20 mm 0 4 to 0 8 in Adjusting the Rear Brake Lever Freeplay Adjust the freeplay of the brake lever with the front wheel pointed straight ahead Make sure the cut out on the adjusting nut is...

Page 68: ...ere is a gap between the rear brake adjusting nut and brake arm pin After adjustment confirm the freeplay of the brake lever NOTICE Do not turn the adjuster beyond its natural limits Brakes a Adjustin...

Page 69: ...the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the brake service is necessary see your dealer Use only...

Page 70: ...e pivot bolt with clean grease 3 Check the spring for damage or loss of tension 4 Sit on the scooter and raise the side stand 5 Start the engine 6 Lower the side stand all the way The engine should st...

Page 71: ...l steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the scooter inspected by your dealer Freeplay at the th...

Page 72: ...rtical aim of the headlight for proper alignment To move the headlight case loosen the bolt Tighten the bolt after adjustment Obey local laws and regulations Down Up Bolt Headlight case 32KZLB00 indb...

Page 73: ...d Fuel Injection Malfunction Indicator Lamp MIL P 72 Tyre Puncture P 73 Electrical Trouble P 74 Battery Goes Dead P 74 Burned out Light Bulb P 74 Blown Fuse P 80 Troubleshooting 32KZLB00 indb 70 2011...

Page 74: ...N a If the indicator light is ON contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Make sure the side stand is raise Check for a blown fuse P 80 Check fo...

Page 75: ...Indicator Lamp MIL If the indicator comes ON while riding you may have a serious problem with the PGM FI system Reduce speed and have your scooter inspected by your dealer as soon as possible 32KZLB0...

Page 76: ...epair kit Follow the instructions provided with the emergency tyre repair kit Riding your scooter with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your...

Page 77: ...ICE Jump starting using an automobile battery is not recommended as this can damage your scooter s electrical system Burned out Light Bulb Follow the procedure below to replace a burned out light bulb...

Page 78: ...pull the socket off the bulb without turning it 1 Pull up the dust covers 2 Loosen the mirror adapters 3 Remove the rearview mirrors continued Rearview mirrors Dust covers Mirror adapter Mirror adapte...

Page 79: ...ingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol Position Light 1 Remove the front centre cover P 50 2 Remove the front turn signal light assembly by remo...

Page 80: ...oval Brake Tail light Bulb 1 Remove the taillight lens by removing the screws 2 Slightly press the bulb in and turn it counterclockwise 3 Install a new bulb and parts in the reverse order of removal a...

Page 81: ...nstall a new bulb and parts in the reverse order of removal a Use only the amber bulb Rear Turn Signal Bulb 1 Remove the rear turn signal lens by removing the screw 2 Slightly press the bulb in and tu...

Page 82: ...e rear turn signal lens License Plate Light Bulb 1 Remove the screws and license light cover 2 Pull out the bulb without turning it 3 Install a new bulb and parts in the reverse order of removal Licen...

Page 83: ...and other fuses out one by one and check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Close the fuse box cover 5 Install the front centre cover NOTICE If a fuse fail...

Page 84: ...cohol P 83 Catalytic Converter P 84 Caring for Your Scooter P 85 Storing Your Scooter P 87 Transporting Your Scooter P 88 You the Environment P 89 Serial Numbers P 90 Information 32KZLB00 indb 81 2011...

Page 85: ...ealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch Instruments Controls Other Features Ignition Switch The headlight is always ON when th...

Page 86: ...ohol 5 by volume max that contain cosolvents and corrosion inhibitors to protect the fuel system Never use a blend containing more than 5 The use of petrol containing more than 10 ethanol or more than...

Page 87: ...onverter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your scooter s catalyt...

Page 88: ...er plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your scooter with plenty of clean water and dr...

Page 89: ...rect water at the air cleaner a Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight a Any condensation inside the headlight should dissipate after a fe...

Page 90: ...nsider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your scooter and wax all painted surfaces except matte painted surfaces Coat chrome...

Page 91: ...o be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your scooter wit...

Page 92: ...and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and...

Page 93: ...be required when ordering replacement parts The frame number is stamped on the rear of the frame body inside the centre compartment The engine number is stamped on the left side of the crankcase You...

Page 94: ...kg 364 lb Maximum luggage weight 2 15 kg 33 lb Centre compartment 10 kg 22 lb Shopping hook and 1 5 kg 3 3 lb inner rack Rear carrier 3 0 kg 6 6 lb Passenger capacity Rider and 1 passenger Minimum tu...

Page 95: ...CPR9EA 9 NGK or U27EPR9 DENSO Spark plug gap 0 80 to 0 90 mm 0 031 to 0 035 in Idle speed 1700 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher excl...

Page 96: ...rn signal lights 12V 10W x 2 Position light 12V 5W x 2 License plate light 12V 5W Fuses Main fuse 20A Other fuses 10A Torque Specifications Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Oil straine...

Page 97: ...Braking 12 Bulb Brake Tail light 77 Front Turn Signal 78 Headlight 75 License Plate Light 79 Position Light 76 Rear Turn Signal 78 C Caring for Your Scooter 85 Catalytic Converter 84 Colour Label 41...

Page 98: ...0 Fuels Containing Alcohol 83 Fuses 43 80 G Gasohol 83 H Headlight Aim 69 Headlight Dimmer Switch 24 Helmet Holders 32 High Beam Indicator 23 Horn Button 24 I Ignition Cut off System Side Stand 67 Ign...

Page 99: ...ing 13 Parts Location 20 Petrol 14 30 91 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 23 72 Protective Apparel 11 R Recommended Fuel 30 Oil 44 Refueling 30 Removal Clip 51 Front cen...

Page 100: ...Steering Lock 25 Storage Equipment 32 Owner s Manual 33 82 Storing Your Scooter 87 Switches 24 T Throttle 68 Tool Kit 33 49 Transporting Your Scooter 88 Troubleshooting 70 Turn signal indicator 23 Ty...

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