Honda PCX125 2011 Owner'S Manual Download Page 77

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Servicing Your Honda

Service Preparations

Service Procedures

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Maintenance Component Locations

Chassis

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Owner’s Manual Storage

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Tool Kit

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Brakes

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Tires

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Air Cleaner

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Crankcase Breather

Engine

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Throttle

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Spark Plug

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Fuel

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Engine Oil & Strainer Screen

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Coolant

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Appearance Care

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Battery

Electrical

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Clip Removal

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Side Stand

Fluids & Filters

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125
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Summary of Contents for PCX125 2011

Page 1: ...a look at the safety related labels on your scooter The location and function of indicators and controls on your scooter and operating instructions for various controls and features The importance of...

Page 2: ...hnical specifications and other technical facts Information on warranties emission controls how to get Honda service manuals and Why your scooter needs regular maintenance what you need to know before...

Page 3: ...2011 Honda PCX125 OWNER S MANUAL...

Page 4: ...service is a must of course But it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read th...

Page 5: ...your Honda dealer knows your scooter best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concern...

Page 6: ...y we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical...

Page 7: ...e HURT if you don t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions This entire manual is filled with important safety information please read...

Page 8: ...information and recommendations to help you ride your scooter safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your sc...

Page 9: ...mportant It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet and make sure your passenger does the same We also recomm...

Page 10: ...er s size and weight Because many crashes involve inexperienced or untrained riders we urge all riders to take a motorcycle operator course approved by the Motorcycle Safety Foundation MSF See page So...

Page 11: ...ts is another major cause of scooter crashes Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce yo...

Page 12: ...n or interfere with operating any controls cont d Modifying your scooter or using non Honda accessories can make your scooter unsafe Before you consider making any modifications or adding an accessory...

Page 13: ...er was not designed for these attachments and their use can seriously impair your scooter s handling We strongly advise you not to remove any original equipment or modify your scooter in any way that...

Page 14: ...comes hard to read contact your Honda dealer for a replacement Safety labels on your scooter either warn you of potential hazards that could cause serious injury or they provide important safety infor...

Page 15: ...8 Safety Labels Scooter Safety...

Page 16: ...s section Instructions for other components are presented in other sections of this manual where they will be most useful Gauges Indicators Displays Rear Brake Lock Fuel Lid and Seat Opener Switch Hor...

Page 17: ...switch engine stop switch front brake lever throttle grip horn button start button ignition switch shutter fuel lid and seat opener switch glove box headlight dimmer switch 10 Instruments Controls Op...

Page 18: ...center compartment 11 Instruments Controls Operation Component Locations...

Page 19: ...helmet holder brake lock knob 12 Instruments Controls Operation Component Locations...

Page 20: ...signal indicator 6 odometer tripmeter fuel gauge display 7 PGM FI malfunction indicator lamp MIL 8 high beam indicator The gauges indicators and displays on your scooter keep you informed alert you t...

Page 21: ...u turn the ignition switch ON Meter Check The speedometer needle will swing to the maximum scale on the dial once when you turn the ignition switch ON If this indicator does not come on when it should...

Page 22: ...the table on page with the words When the ignition switch is turned ON the odometer tripmeter fuel gauge display will temporarily show all the modes and digital segments so you can make sure the liqu...

Page 23: ...tripmeter or odometer page high coolant temperature indicator red Lights when the coolant is over the specified temperature If the indicator comes on pull safely to the side of the road See page for i...

Page 24: ...turn signal indicator green Flashes when the right turn signal operates The display includes the following functions odometer tripmeter fuel gauge display Shows the total miles ridden page odometer t...

Page 25: ...ight is on high beam Lights when there is any abnormality in the PGM FI Programmed Fuel Injection system Should also light for a few seconds and then go off when the ignition switch is turned ON and t...

Page 26: ...ay 2 fuel gauge 3 odometer 4 tripmeter 5 MODE switch 19 Odometer Tripmeter Fuel Gauge Display Gauges Indicators Displays Instruments Controls The odometer tripmeter fuel gauge display includes the fol...

Page 27: ...tal display shows the approximate fuel supply available in a graduated display When segment F goes on the fuel tank capacity is When there is only one segment left fuel will be low and you should refu...

Page 28: ...meter Tripmeter Gauges Indicators Displays Instruments Controls The odometer shows the total miles ridden cont d The tripmeter shows number of miles ridden since you last reset the meter To select the...

Page 29: ...3 3 MODE switch 22 Instruments Controls Gauges Indicators Displays To reset the tripmeter press and hold the MODE switch for more than 2 seconds when the display is in the tripmeter 3...

Page 30: ...es Instruments Controls cont d The ignition switch is used for starting and stopping the engine page opening the seat page and the fuel lid page and to lock the steering for theft prevention page Inse...

Page 31: ...1 FRONT 1 ignition switch OFF LOCK ON SEAT FUEL 24 Controls Features Instruments Controls...

Page 32: ...s ignition switch is equipped with a shutter which helps to prevent theft To close the shutter move the knob upward or insert the projection on the ignition key into the slot then turn it countercloc...

Page 33: ...e stop switch is used to stop the engine in an emergency To operate push the switch to the OFF position The switch must be in the RUN position to start the engine and it should normally remain in the...

Page 34: ...the way in the proper direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in If your scooter is stopped with the ignition switch ON and...

Page 35: ...button The MODE switch is used to select odometer and tripmeter To change the indication of the odometer and tripmeter press the MODE switch page The MODE switch is also used to reset zero the tripme...

Page 36: ...ls Features Instruments Controls Be sure the rear brake is applied while starting and warming up the engine The rear brake lock will not function if the rear brake is not adjusted properly page To App...

Page 37: ...e 30 Controls Features Instruments Controls To Release the Brake Lock Before riding make sure that the rear brake is fully released so there is no drag on the rear wheel Squeeze and hold the rear brak...

Page 38: ...l Lid To open the fuel lid insert the ignition key and turn it to SEAT FUEL then push the FUEL side of the fuel lid and seat opener switch The fuel lid and seat opener switch is located beside the ign...

Page 39: ...s Seat To lock the seat lower and push down on it until it locks Make sure the seat is securely closed before riding To open the seat turn the handlebar pointed straight ahead Insert the ignition key...

Page 40: ...ou should check on your scooter and adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride Protective Apparel R...

Page 41: ...though complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear Before you ride your scooter f...

Page 42: ...t should fit your head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic Leather gloves to help protect your hands Sturdy boots with non sl...

Page 43: ...or jacket for comfort as well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Avoid loose clothes that could get caught on any part of your scooter De...

Page 44: ...ore Riding ALWAYS wear a helmet You should also wear a face shield or goggles Wear bright or reflective clothing Wear gloves Clothes should be close fitting Boots should be close fitting have low heel...

Page 45: ...e Riding Tires Wheels Before each ride it s important to inspect your scooter and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a b...

Page 46: ...d look for anything that appears unusual such as a leak or loose cable If you are carrying a passenger or cargo also check the following Make sure you do not exceed the load limits page Check that all...

Page 47: ...uld also be done at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after y...

Page 48: ...so long as you keep your scooter well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalan...

Page 49: ...s Before Riding Following are the load limits for your scooter includes following maximum compartment weights includes the weight of the rider passenger all cargo and all accessories The weight of add...

Page 50: ...sporting you and a passenger You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger If you wish to carry more cargo check with your Honda dealer for...

Page 51: ...oad page Improperly loading your scooter can affect its stability and handling Even if your scooter is properly loaded you should ride at reduced speeds whenever carrying cargo To prevent loose items...

Page 52: ...on its center stand and open the seat page Make sure the seat is securely closed before riding The center compartment may become heated by the engine Do not store food and other articles which are fla...

Page 53: ...cooter The glove box is for lightweight items Cargo in the glove box should not exceed Be careful not to flood this area when washing your scooter To Open the Glove Box Raise the knob by pulling it th...

Page 54: ...e the throttle and brakes It also provides important information on riding with a passenger or cargo To protect the catalytic converter in your scooter s exhaust system avoid extended idling and the u...

Page 55: ...on beginning on page Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice in a safe area until you build your skills and get accustomed...

Page 56: ...ithout opening the throttle if the scooter has been left standing for a long time or when the fuel tank has just been refilled Before starting insert the key turn the ignition switch ON and confirm th...

Page 57: ...Basic Operation Riding Any Air Temperature Place the scooter on its center stand This scooter has a fuel injected engine with an automatic choke Follow the procedure indicated below Lock the rear whe...

Page 58: ...itch 3 1 BELOW HANDLEBAR 2 1 rear brake lever 2 brake lock knob LEFT FRONT 51 Starting Stopping the Engine Basic Operation Riding Make sure the engine stop switch is at RUN Turn the ignition switch ON...

Page 59: ...en and close the throttle This action may cause the scooter to move forward suddenly With the throttle completely closed press the start button The engine will not start if the throttle is fully open...

Page 60: ...h excess fuel To clear a flooded engine Leave the engine stop switch set to RUN Open the throttle fully Press the start button for 5 seconds Follow the normal starting procedure If the engine starts o...

Page 61: ...when the engine is OFF Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position To stop the engine turn the ignition switch...

Page 62: ...ing Basic Operation Riding To prevent unexpected movement make sure the throttle is closed and the rear brake is locked page before moving the scooter off its center stand Stand on the left side of th...

Page 63: ...ding Basic Operation Riding Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter To unlock the rear wheel squeeze and hold the rear brake lever Press the...

Page 64: ...the turn signals and check for safe traffic conditions Grasp the handlebars firmly with both hands To accelerate open the throttle gradually The scooter will move forward To decelerate close the throt...

Page 65: ...g Basic Operation Riding To slow the scooter reduce the throttle and apply the front and rear brakes together Using only one brake reduces stopping performance Excessive brake application may cause ei...

Page 66: ...Basic Operation Riding After completing a turn open the throttle gradually to accelerate the scooter When approaching a corner or turn slow the scooter by closing the throttle fully and applying both...

Page 67: ...iding Basic Operation Riding When descending a steep grade close the throttle fully and apply both the front and rear brakes to slow the scooter Avoid continued use of the brakes which may cause the b...

Page 68: ...top is reduced For your safety Exercise extreme caution when braking accelerating or turning Ride at slower speeds and allow for extra stopping distance Keep the scooter as upright as possible Use ext...

Page 69: ...moothly Gradually increase braking as you feel the brakes slowing your speed For support before coming to a complete stop put your left foot down first then your right foot down Your scooter is equipp...

Page 70: ...ontrol of your scooter When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid ac...

Page 71: ...urface is firm especially under the center stand To lower the side stand use your foot to guide it down Check that the side stand is down all the way so that the side stand ignition cut off system pag...

Page 72: ...Operation Riding Parking To unlock the steering lock insert and push the key in and turn it to the right to the OFF position cont d Use the steering lock which locks the handlebar in place Turn the h...

Page 73: ...met with your scooter Route either end of the helmet holder wire through the helmet s D ring Hook the loops of the wire onto the helmet holder Open the seat page Lower the seat and lock it securely To...

Page 74: ...cked scooter to a waiting truck In addition to the steering lock use a good quality anti theft device made specifically to lock a scooter to a secure object Keep your owner s manual current registrati...

Page 75: ...u add a passenger or cargo you must be careful not to exceed the total load limits for this vehicle page Make sure your cargo is properly secured page Tell your passenger to hold the passenger handrai...

Page 76: ...you should perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping y...

Page 77: ...ponent Locations Chassis Owner s Manual Storage Tool Kit Brakes Tires Air Cleaner Crankcase Breather Engine Throttle Spark Plug Fuel Engine Oil Strainer Screen Coolant Appearance Care Battery Electric...

Page 78: ...proper tools and service data and are mechanically qualified The following table summarizes the three types of inspections and servicing recommendations for your scooter Both the pre ride inspection a...

Page 79: ...solutely essential to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained scooter will also help to reduce air...

Page 80: ...handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However...

Page 81: ...system cool before touching Do not run the engine unless instructed to do so To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent no...

Page 82: ...is fully equipped to maintain and repair it To ensure the best quality and reliability use only new Honda Genuine Parts or their equivalents for repair and replacement If you have the tools and skill...

Page 83: ...in severe conditions In addition to the regularly scheduled maintenance page and daily pre ride inspection page consider performing the periodic checks on the following page at least once a month even...

Page 84: ...entire surface Check the condition of the wheels Check the levels of the engine oil page coolant page and brake fluid page Add the correct fluid as necessary and investigate the cause of any low flui...

Page 85: ...such items in this schedule are provided in an official Honda Service Manual available for purchase page The service intervals in this Maintenance Schedule are based on average riding conditions Some...

Page 86: ...forming a given task or need assistance remember that your Honda dealer knows your scooter best and is fully equipped to maintain and repair it If you decide to do your own maintenance use only Honda...

Page 87: ...ere Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace Service more frequently if the scooter is ridden in unusually wet or dust...

Page 88: ...I I 5 8 I I C R I I I I 7 5 12 I I C I C I I Refer to page 109 111 113 93 101 ITEM FREQUENCY ODOMETER READING Note 1 EMISSIONS RELATED ITEMS EVERY 10 000mi 16 000km R INITIAL 600mi 1 000km or 1 month...

Page 89: ...SION NUT BOLTS FASTENERS WHEELS TIRES STEERING HEAD BEARINGS 0 6 1 0 I I I I ITEM FREQUENCY ODOMETER READING Note 1 NON EMISSION RELATED ITEMS EVERY 5 000 mi 8 000 km I EVERY 15 000 mi 24 000 km R 82...

Page 90: ...old these receipts should be transferred with the scooter to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km in...

Page 91: ...84 Maintenance Record Servicing Your Honda Miles km Odometer Date Notes Performed By 12 500 20 000 15 000 24 000 17 500 28 000 20 000 32 000 22 500 36 000 25 000 40 000 27 500 44 000 30 000 48 000...

Page 92: ...rear brake lever throttle grip front brake lever front brake fluid reservoir CBS brake fluid reservoir 85 Servicing Your Honda Maintenance Component Locations...

Page 93: ...owner s manual fuse box center compartment tool kit battery engine oil drain bolt coolant reserve tank engine oil fill cap dipstick 86 Servicing Your Honda Maintenance Component Locations...

Page 94: ...engine oil strainer screen fuel fill cap engine oil strainer screen cap side stand brake lock knob spark plug front brake caliper crankcase breather tube 87 Servicing Your Honda Maintenance Component...

Page 95: ...TMENT 2 center compartment 88 Tool Kit Servicing Your Honda An optional larger tool kit may be available Check with your Honda dealer s parts department The tool kit is stored in the center compartmen...

Page 96: ...Your Honda Be careful not to flood this area when washing your scooter Your scooter provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and...

Page 97: ...pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern Your...

Page 98: ...recautions Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Fuel tank capacity Open the fuel lid page When there i...

Page 99: ...fuel only outdoors Wipe up spills immediately 92 Fuel Servicing Your Honda Remove the fuel fill cap by turning it counterclockwise Add fuel until the level reaches the bottom of the filler neck Avoid...

Page 100: ...ntenance schedule Using the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt...

Page 101: ...4 stroke oil or an equivalent motorcycle oil MB API classification JASO T 903 standard viscosity weight suggested oil 94 Oil Recommendation Engine Oil Strainer Screen Servicing Your Honda Suggested oi...

Page 102: ...ther viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range Do not use API SH or higher oils displaying a circular API ener...

Page 103: ...ner Screen Servicing Your Honda JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard i...

Page 104: ...Your Honda Safety Precautions Refer to on page Remove the oil fill cap dipstick and wipe it clean Stop the engine and wait 2 3 minutes Park your scooter on its center stand on a firm level surface St...

Page 105: ...mark add the recommended oil until it reaches the upper level mark Do not overfill Reinstall the oil fill cap dipstick Check for oil leaks This procedure requires mechanical skill and professional too...

Page 106: ...he scooter on its center stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Place a drain pan under...

Page 107: ...approximately Check the condition of the sealing washer on the engine oil drain bolt Replace the washer every other time the oil is changed Install the engine oil drain bolt and tighten it to the spec...

Page 108: ...een 4 O ring LEFT SIDE 101 Engine Oil Strainer Screen Engine Oil Strainer Screen Servicing Your Honda Safety Precautions Refer to on page Drain the engine oil page Remove the oil strainer screen cap s...

Page 109: ...lean the oil strainer screen Pour the drained oil into a suitable container and dispose of it in an approved manner page Install the oil strainer screen spring and oil strainer screen cap Tighten the...

Page 110: ...Lock the rear wheel page Start the engine and let it idle for 3 5 minutes Stop the engine and wait 2 3 minutes Check that the oil level is at the upper level mark on the oil fill cap dipstick page Mak...

Page 111: ...tifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Use only distilled water as a part of the coolant solution...

Page 112: ...s than 40 will not provide proper corrosion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifreeze...

Page 113: ...oss is excessive check for leaks and see your Honda dealer for repair Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark Lower and push down on the seat unt...

Page 114: ...lacement Coolant Servicing Your Honda You the Environment Safety Precautions Improper disposal of drained fluids is harmful to the environment To properly dispose of drained coolant refer to page Refe...

Page 115: ...installation Press down on the center pin to release the lock Pull the clip out of the hole Slightly open the retaining pawls and then push them out Insert the clip into the hole Lightly press down o...

Page 116: ...quently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Proper air cleaner maintenance can prevent prematur...

Page 117: ...acement Air Cleaner Servicing Your Honda Remove the screws and air cleaner housing cover Install the removed parts in reverse order of removal Remove the air cleaner element Thoroughly clean the insid...

Page 118: ...he crankcase breather more frequently if your scooter is ridden in the rain or often at full throttle Service the breather if you can see deposits in the transparent section of the drain tube Place a...

Page 119: ...autions Refer to on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steer...

Page 120: ...ation Spark Plug Replacement Spark Plug Servicing Your Honda Safety Precautions Using spark plugs with an improper heat range can cause engine damage Refer to on page cont d Remove the screw and the p...

Page 121: ...around the spark plug base Discard the spark plug Disconnect the spark plug cap Take care to avoid damaging the spark plug wire when disconnecting the cap Using a spark plug wrench remove the spark pl...

Page 122: ...avoid pinching any cables or wires If installing a new plug tighten it twice to prevent loosening If the old plug is good 1 8 turn after it seats Tighten the spark plug Reinstall the plug maintenance...

Page 123: ...leak in the system will also cause the level to drop Frequently inspect the system to ensure there are no fluid leaks Periodically inspect the brake fluid levels in both reservoirs and the brake pads...

Page 124: ...ealer add the recommended brake fluid Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible The recommended brake flu...

Page 125: ...ecessary call a doctor Check for deterioration or cracks in the hoses and fittings Make sure there are no fluid leaks Other Inspections Worn pads should be replaced If the pads are not worn beyond the...

Page 126: ...uid level It should be between the UPPER and LOWER level marks If the level is at or below the LOWER level mark check the brake pads for wear page Worn pads should be replaced If the pads are not worn...

Page 127: ...n the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the wear indi...

Page 128: ...o on page Inspection Place your scooter on its center stand Check freeplay by pulling in slowly on the rear brake lever until the brake starts to engage Freeplay at the tip of the brake lever should b...

Page 129: ...rning the brake adjusting nut a half turn at a time Make sure the cut out on the adjusting nut is seated on the brake arm pin Apply the brake release it and then spin the wheel and check that it rotat...

Page 130: ...ake arm pin 123 Other Inspections Brakes Servicing Your Honda Make sure the brake arm spring and fasteners are in good condition After adjustment confirm the freeplay of the brake lever After adjustme...

Page 131: ...rrow on the brake arm Replace the brake shoes if the arrow aligns with the reference mark on the brake panel upon full application of the brake If replacement is necessary see your Honda dealer The re...

Page 132: ...nd correctly inflated for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recom...

Page 133: ...at are in good condition may lose one to two psi per month if not checked and adjusted regularly Tubeless tires have some degree of self sealing ability if they are punctured However because leakage i...

Page 134: ...e side of the tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in th...

Page 135: ...ition to your regular inspections and tire pressure maintenance it is recommended that you have annual inspections performed once the tires reach 5 years old It is also recommended that all tires be r...

Page 136: ...ace not repair any tire that is punctured or damaged As discussed below a tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged t...

Page 137: ...paired as soon as possible For more information on temporary repairs see page A permanent repair such as an internal plug patch can be made if a tire has only a small puncture in the tread area With s...

Page 138: ...y repaired at a non Honda facility we recommend that you have the work checked by your Honda dealer Refer to on page The tires that came on your scooter were designed to match the performance capabili...

Page 139: ...s use the size and type of tires recommended in this owner s manual type 132 Tires Servicing Your Honda The recommended tires for your scooter are When replacing use the original equipment tires or eq...

Page 140: ...Honda dealer Important Safety Reminders Do not install a tube inside a tubeless tire on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tires on this scooter The rim...

Page 141: ...ng properly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease Lower the side stand all the way The engine should stop as you lower the side stan...

Page 142: ...the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your scooter or do not ride frequently we recommend that you charge the battery freque...

Page 143: ...attery Charging Refer to on page If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and...

Page 144: ...y see following section unless you have been riding regularly Pull the battery out of the battery box Disconnect the negative terminal lead from the battery first then disconnect the positive terminal...

Page 145: ...ng temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following sec...

Page 146: ...recommend using a charger designed specifically for your Honda which can be purchased from your Honda dealer These units can be left connected for long periods without risking damage to the battery Ho...

Page 147: ...n your scooter If your scooter is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your scooter in bright sunlight may cause the finish...

Page 148: ...ge certain parts of your scooter We recommend the use of a garden hose to wash your scooter High pressure washers like those at coin operated car washes can damage certain parts of your scooter After...

Page 149: ...as dish washing liquid or a product made especially for washing scooters or automobiles Wash your scooter with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild clean...

Page 150: ...r at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance If the inside of the headlight lens appears clouded immediately after washing...

Page 151: ...cleaner s follow For a dirtier windscreen use a diluted neutral detergent with a sponge and plenty of water Make sure to wash off all the detergent Detergent residue may cause windscreen cracks Replac...

Page 152: ...y a spray cleaner polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth A...

Page 153: ...m contact with dirt mud or road salt Clean the wheels after riding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives o...

Page 154: ...r washing your scooter consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for scooter...

Page 155: ...148 Servicing Your Honda...

Page 156: ...Tips Storing Your Honda You the Environment Here s a few helpful tips on how to store and transport your Honda and how to be an environmentally responsible scooter owner Transporting Your Scooter 150...

Page 157: ...won t be forgotten and it will be easier to get your scooter running again Fill the fuel tank Make sure the fuel fill cap is properly installed Make sure the cooling system is filled with a 50 50 ant...

Page 158: ...away from the spark plug Remove the spark plug from the engine and store it in a safe place Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cc of clean engine oil into the...

Page 159: ...oid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate Remove the battery and charge it fully Store it in an area protected from f...

Page 160: ...e inspection page then test ride your scooter at low speeds Charge the battery page as required Install the battery If your scooter has been stored for more than two months ask your Honda dealer to dr...

Page 161: ...cycle trailer or a truck or trailer with a flatbed area Do not tow your scooter as towing can seriously damage the transmission When contacting a towing or transporting service be sure to ask if they...

Page 162: ...take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recy...

Page 163: ...156 Tips...

Page 164: ...t actions you can take to try to resume riding If the problem cannot be safely solved this section also gives instructions on the proper way to have your scooter transported For information about tran...

Page 165: ...ls to make a temporary repair be sure to have permanent repairs made as soon as possible Additional recommendations for specific problems follow Keeping your scooter well maintained is the best way to...

Page 166: ...ases the cause of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t...

Page 167: ...ay be faulty See your Honda dealer Charge the battery page If charging doesn t help see your Honda dealer faulty starter motor low or dead battery battery lead loose Tighten the battery lead Replace w...

Page 168: ...r Tighten the battery terminal bolts loose battery cables loose or unconnected spark plug cap Install the spark plug cap securely If the engine still won t start see your Honda dealer flooded engine S...

Page 169: ...high coolant temperature indicator Refer to page runs erratically misfires May damage catalytic converter See your Honda dealer See your Honda dealer blubbers rich fuel mixture 168 Engine starts but...

Page 170: ...hange your brand of gasoline If the problem persists see your Honda dealer sooty exhaust rich fuel mixture See your Honda dealer See your Honda dealer May damage catalytic converter pre ignition runs...

Page 171: ...damaged you have two options Option 1 Have Your Scooter Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much...

Page 172: ...any temporary repair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check t...

Page 173: ...bject embedded in the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try in...

Page 174: ...king Care of the Unexpected Safety Precautions Refer to on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your ow...

Page 175: ...porary stress such as climbing a hill If you re stuck in stop and go traffic the temperature may climb some but the radiator fan is designed to prevent overheating Be aware of these variations If the...

Page 176: ...urn the engine on and check the high coolant temperature indicator If the indicator doesn t turn off do not ride The engine needs repair Transport your scooter to a Honda dealer page If the temperatur...

Page 177: ...rst thing you should check for is a blown fuse Determine from the chart on the circuit fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before...

Page 178: ...ng Care of the Unexpected cont d Open the fuse box cover To access the fuses remove the battery cover page To check or replace a fuse pull the old fuse out Look for a burned wire inside the fuse If th...

Page 179: ...cing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system If you do not have a replacement fuse with the proper rating for the circuit install one w...

Page 180: ...talled If you do not have a spare fuse and you cannot ride the scooter without fixing the problem take a fuse of the same rating or a lower rating from one of the other circuits that you can do withou...

Page 181: ...damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your scooter thoroughly checked at a qualified service facility as soon as possible A...

Page 182: ...or the nearest Honda dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you Be sure to record your key number in the Quick Re...

Page 183: ...nded If you can t charge the battery or it appears unable to hold a charge contact your Honda dealer Jump starting is not recommended especially if you use an automobile battery The greater amperage o...

Page 184: ...n Specifications Break in Guidelines This section contains dimensions capacities and other technical data plus information on government requirements and how to break in your scooter Emission Control...

Page 185: ...hen you register your scooter They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identific...

Page 186: ...2 3 3 engine number 2 VIN LEFT SIDE UNDER SEAT 179 Vehicle Identification Technical Information The engine number is stamped on the left side of the crankcase near the rear wheel 3...

Page 187: ...cation Technical Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is lo...

Page 188: ...5 5 in 1 917 mm 29 1 in 738 mm 43 1 in 1 094 mm 51 4 in 1 305 mm 5 3 in 135 mm overall length overall width overall height wheelbase ground clearance Dimensions 181 Specifications Technical Informatio...

Page 189: ...reserve 1 64 US gal 6 2 1 0 US qt 0 9 0 8 US qt 0 8 0 74 US qt 0 70 after disassembly after draining fuel recommendation fuel tank capacity engine oil capacity engine oil recommendation Pro Honda HP...

Page 190: ...0 10 mm 0 009 in 0 24 mm 1 700 100 rpm intake exhaust NO ADJUSTMENT rider passenger all cargo and accessories passenger capacity maximum weight capacity displacement bore stroke compression ratio spa...

Page 191: ...kPa 2 25 kgf cm 36 psi 250 kPa 2 50 kgf cm with less than 200 lb 90 kg of added weight with more than 200 lb 90 kg of added weight tire size front trail caster primary reduction final reduction tire s...

Page 192: ...R 0 308 kW 5 000 rpm 12V 35 30W 12V 21 5W 12V 21W 12V 21W 12V 5W front rear turn signal lights brake tail light headlight battery generator license light Lights Electrical 185 Specifications Technical...

Page 193: ...A 10A 18 lbf ft 24 N m 2 4 kgf m 15 lbf ft 20 N m 2 0 kgf m other fuses main fuse 1 main fuse 2 oil strainer screen cap engine oil drain bolt Fuses Torque Specifications 186 Specifications Technical I...

Page 194: ...chnical Information Help assure your scooter s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle sta...

Page 195: ...nvironmental Protection Agency EPA and the California Air Resources Board CARB require that your scooter comply with applicable exhaust emissions standards during its useful life when operated and mai...

Page 196: ...oxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce hydrocarbons oxides of nitrogen and carbon monoxide The EPA also requires that scooters built...

Page 197: ...ious sensors to determine how much air is going into the engine It then controls how much fuel is injected under all operating conditions The system constantly adjusts the ignition timing reducing the...

Page 198: ...cted into the charcoal canister and air cleaner where it is adsorbed and stored while the engine is stopped When the engine is running and the purge control solenoid valve is open fuel vapor in the ch...

Page 199: ...r burning backfiring Poor performance driveability and poor fuel economy If you are aware of any of the following symptoms have the vehicle inspected and repaired by your authorized Honda scooter deal...

Page 200: ...MONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits the following acts or the causing thereof The re...

Page 201: ...nvironmental Protection Agency EPA and the California Air Resources Board CARB The fuel tank fuel hoses and fuel vapor charge hoses used on this vehicle incorporate fuel permeation control technologie...

Page 202: ...r engine is misfiring backfiring stalling or otherwise not running properly stop riding and turn off the engine Have your scooter serviced as soon as possible This scooter is equipped with a three way...

Page 203: ...oxygenates ETHANOL ethyl or grain alcohol 10 by Volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiar...

Page 204: ...careful not to spill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline...

Page 205: ...198 Technical Information...

Page 206: ...ion contains information on your warranty and how to get an official Honda Service Manual Authorized Manuals Warranty Coverage Warranty Service Contacting Honda Your Honda Dealer The Honda Rider s Clu...

Page 207: ...zed Honda dealer is available from Helm Inc Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information f...

Page 208: ...ing Charge Grand Total Purchaser s Sales Tax Mich add 6 Calif add 8 25 201 Consumer Information Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR NOTE For Credit Card Orders Only 1 888 29...

Page 209: ...e Check or money order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving adva...

Page 210: ...e Control Warranty It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration assoc...

Page 211: ...your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the Service Ma...

Page 212: ...d and operated That s why it s important to work to resolve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comm...

Page 213: ...es The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department Th...

Page 214: ...rmation The Honda Rider s Club www hrca honda com You may be eligible for a Honda Rider s Club of America HRCA membership with the purchase of your new Honda You can log on to the HRCA Clubhouse websi...

Page 215: ...ntact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obta...

Page 216: ...209 Consumer Information...

Page 217: ...ssories 5 air cleaner 109 air pressure tires 125 American Honda contacting 205 apparel protective 34 appearance care 140 battery 135 brakes fluid 117 freeplay 121 pad wear 120 shoe wear 124 braking 62...

Page 218: ...45 owner s manual 89 tool kit 88 consumer information 199 controls features 23 coolant 104 coolant temperature indicator 16 crankcase breather 111 customer service 205 emission control systems 188 eng...

Page 219: ...oxygenated 196 recommendation 90 tank capacity 91 fuses 170 gap spark plug 114 gasohol 196 gasoline 103 gauges indicators displays 13 glove box 46 headlight dimmer switch 27 helmet holder 66 high beam...

Page 220: ...n pre ride 38 key lost 175 labels safety 7 lamp check 14 limit weight 42 load limits 42 loading guidelines 43 lock steering 65 maintenance component locations 85 importance 72 periodic 76 record 83 sa...

Page 221: ...odometer 17 oil engine 93 operation component locations 10 overheat engine 168 owner s manual storage 89 oxygenated fuels 196 parking 64 pinging engine 90 plug spark 113 pre ride inspection 38 proble...

Page 222: ...tion 47 clothing 34 precautions 48 safety 2 safety precautions 48 with passenger or cargo 68 safety important precautions 74 labels 7 reporting defects 208 riding precautions 48 schedule maintenance 7...

Page 223: ...ter 150 switch engine stop 26 headlight dimmer 27 ignition 23 mode 16 turn signal 27 temperature indicator coolant 16 theft prevention tips 67 throttle 112 tire identification no TIN 128 tires air pre...

Page 224: ...217 Index Index V W vehicle identification no VIN 178 warranty coverage 203 extended 203 service 204 washing your scooter 142 weight limit 42...

Page 225: ...tant notes The engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequen...

Page 226: ...Quick Reference Quick Reference VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr...

Page 227: ...e before you ride page tires wheels leaks loose parts lights throttle brakes indicators Check the following items monthly page tires fluids lights freeplay fuses nuts bolts unleaded gasoline pump octa...

Page 228: ...R7EA 9 NGK with less than 200 lb 90 kg of added weight with more than 200 lb 90 kg of added weight Quick Reference Quick Reference Tires Tire Pressure cold Coolant Fuses Spark Plug ethylene glycol ant...

Page 229: ...symbols are used in Controls Features section SYMBOL SEE PAGE COMPONENT horn button turn signal switch LO headlight dimmer switch HI headlight dimmer switch OFF engine stop switch RUN engine stop swi...

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