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Honda HP500H, Owner'S Manual

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Honda HP500H Owner'S Manual Download Page 10

7

3. COMPONENT IDENTIFICATION

BXE1 type

BXE1 type

CARRIER

DRIVE CLUTCH LEVERS

ENGINE SWITCH

STARTER GRIP

HYDROSTATIC 

TRANSMISSION 

FLUID RESERVOIR

CARRIER BED RELEASE LEVER

TRACK

THROTTLE LEVER

SHIFT LEVER

FUEL TANK CAP

AIR CLEANER

MUFFLER

STEERING CLUTCH 

LEVERS

327766300.book  7 ページ  ２０１２年５月１５日　火曜日　午前１１時１７分

Summary of Contents for HP500H

Page 1: ...HP500H OM 36776630 DIC 238 Bk OWNER S MANUAL MANUEL DE L UTILISATEUR BEDIENUNGSANLEITUNG MANUAL DE EXPLICACIONES MANUALE DELL UTENTE KS 36776630 00X36 776 6300 K2 Honda Motor Co Ltd 2012 400 2012 06...

Page 2: ...ANLEITUNG Originalbetriebsanleitung MANUAL DE EXPLICACIONES Manual original MANUALE DELL UTENTE Istruzioni originali The e SPEC mark symbolizes environmentally responsible technologies applied to Hond...

Page 3: ...is resold Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death if instructions are not followed CAUTION Indicates a pos...

Page 4: ...t the environment do not dispose of this product battery engine oil etc carelessly by leaving them in the waste Observe the local laws and regulations or consult your authorized Honda dealer for dispo...

Page 5: ...RATION CHECKS 13 6 STARTING THE ENGINE 19 High altitude operation 22 7 OPERATION 23 8 CARRYING LOADS 25 9 STOPPING THE ENGINE 31 10 MAINTENANCE 34 11 TRANSPORTING STORAGE 49 12 TROUBLESHOOTING 52 13 S...

Page 6: ...power carrier Failure to do so could result in personal injury or equipment damage Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing carbon monoxide can cause loss of consc...

Page 7: ...while operating the power carrier Do not use the power carrier when visibility is poor Under conditions of poor visibility there is a greater risk of striking an obstacle To avoid accidents or overtu...

Page 8: ...an cause serious injury Read the labels and safety notes and precautions described in this manual carefully If a label comes off or becomes hard to read contact your Honda dealer for a replacement HOT...

Page 9: ...SE LABEL CE MARK Description code Name and address of authorized representative Load carrying capacity Year of manufacture Machine mass standard specification Net power Frame serial number Name and ad...

Page 10: ...BXE1 type CARRIER DRIVE CLUTCH LEVERS ENGINE SWITCH STARTER GRIP HYDROSTATIC TRANSMISSION FLUID RESERVOIR CARRIER BED RELEASE LEVER TRACK THROTTLE LEVER SHIFT LEVER FUEL TANK CAP AIR CLEANER MUFFLER S...

Page 11: ...extremely flammable and is explosive under certain conditions Fuel vapor or spilled fuel may ignite Engine switch The engine switch controls the electrical circuit for the spark plug ignition system...

Page 12: ...sition Choke lever The choke is used to provide proper starting mixture when the engine is cold It can be opened and closed by operating the valve lever manually Move the lever to the CLOSED position...

Page 13: ...r starting Shift lever Forward and reverse speeds can be selecting by shifting this lever it will alow remain in any designated position Set the lever in NEUTRAL position when power carrier is not use...

Page 14: ...ke is actuated and the power carrier stops Steering clutch levers Use the steering clutch levers to steer the power carrier Pull up the right lever to steer right Pull up the left lever to steer left...

Page 15: ...handlebar To lock the carrier bed again push down firmly on the handlebar Before operating the power carrier check that the carrier bed is locked If the carrier bed is not locked it may tilt while goi...

Page 16: ...d is explosive under certain conditions Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is st...

Page 17: ...ohol be sure its octane rating is at least as high as that recommended by Honda There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that contains...

Page 18: ...assification SE or later or equivalent Always check the API service label on the oil container to be sure it includes the letters SE or later or equivalent SAE 10W 30 is recommended for general use Ot...

Page 19: ...wing nut remove the air cleaner cover 2 Remove and inspect the foam element If the element is dirty follow the cleaning procedure described on page 39 3 Reinstall the foam element cover and wing nut S...

Page 20: ...SE or later or equivalent Always check the API service label on the oil container to be sure it includes the letters SE or later or equivalent 1 Unscrew the reservoir cap and remove the seal Be carefu...

Page 21: ...excessive slack When a force about 98 N 10 kgf 22 lbf is applied to the middle of the tracks check that the slackness is between 8 0 12 0 mm 0 31 0 47 in For adjustment refer to page 47 98 N 10 kgf 22...

Page 22: ...re start the engine 1 Move the shift lever to the NEUTRAL position and the drive clutch lever to the STOP position 2 Turn the fuel valve to the ON position Be sure that the drain knob is tightened sec...

Page 23: ...sition NOTE Do not use the choke if the engine is warm or the air temperature is high 4 Turn the engine switch to the ON position 5 Set the throttle lever midway between the SLOW and FAST positions CH...

Page 24: ...tly to prevent damage to the starter Do not pull the starter grip while the engine is running as that may damage the starter 7 If the choke lever has been moved to the CLOSED position to start the eng...

Page 25: ...vel have your authorized Honda dealer perform these carburetor modifications Even with suitable carburetor jetting engine horsepower will decrease approximately 3 5 for each 300 m 1 000 ft increase in...

Page 26: ...e 19 2 Move the throttle lever to the FAST position 3 Release the drive clutch levers and move the shift lever to select the desired drive speed You can change the drive speed while the power carrier...

Page 27: ...stalls on a slope release the drive clutch levers immediately to stop the power carrier and avoid loss of control 5 Use the steering clutch levers to steer the power carrier Pull up the right lever t...

Page 28: ...he power carrier on ground that is soft or uneven reduce speed and exercise extra care When operating the power carrier on hills reduce speed and exercise extreme caution Never descend slopes in rever...

Page 29: ...hese regulations will not only exert an adverse effect on the engine and frame but will also pose extreme danger from the load collapsing or toppling over Secure the load in the carrier bed with stron...

Page 30: ...unt then tighten the lock bolts securely CAUTION Extend the side plates for use with lightweight loads only A heavy load extended on the sides of the power carrier will increase the hazard of overturn...

Page 31: ...dumping the load push down firmly on the handlebar to lock the carrier bed in the normal position Before operating the power carrier check that the carrier bed is locked If the carrier bed is not lock...

Page 32: ...fe loading and operating limits For operation on level ground Maximum load 500 kg 1 102 lbs Maximum load height 900 mm 35 4 in For operation on slopes Maximum load 350 kg 772 lbs Maximum slope 25 46 u...

Page 33: ...g and stopping the power carrier on slopes 4 Avoid changing speed and making U turns on steep slopes Loading 1 A load will be less stable on a slope and so it should be secured with rope 2 The power c...

Page 34: ...1 Release the drive clutch levers to stop the power carrier 2 Turn the engine switch OFF To restart the engine move the shift lever back to the LOW position DRIVE CLUTCH LEVERS STOP STOP STOP OFF OFF...

Page 35: ...r to the NEUTRAL position 2 Release the drive clutch levers to stop the power carrier 3 Move the throttle lever to the SLOW position SHIFT LEVER NEUTRAL NEUTRAL DRIVE CLUTCH LEVERS STOP STOP STOP THRO...

Page 36: ...rting Transport the power carrier on a flat level trailer or in a pickup truck with the fuel valve in the OFF position and the drive clutch lever in the STOP position Use the tie down ropes to secure...

Page 37: ...Shut off the engine before performing any maintenance If the engine must be run make sure the area is well ventilated Exhaust contains poisonous carbon monoxide gas that may cause loss of consciousne...

Page 38: ...il Check level o Change o o Air cleaner Check o Clean o 1 Tracks Check o Adjust o o HST fluid Check o Drive clutch cable Check adjust o o Side clutch cable Check adjust o o Brake cable Check adjust o...

Page 39: ...plied with the carrier are necessary for performing some periodic maintenance simple adjustments and repairs Always keep the tool kit with the carrier SPARK PLUG WRENCH HANDLE SPARK PLUG WRENCH OIL FU...

Page 40: ...urely 4 Fill with new recommended engine oil see page 15 to the top of the oil filler neck 5 After replenishment tighten the cap securely Oil capacity 0 58 L 0 61 US qt 0 51 lmp qt Wash your hands wit...

Page 41: ...rk plug Discard it if there is apparent wear or if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge Correct a...

Page 42: ...ear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine 1 Unscrew the wing nut remove the air cleaner cover and remove the foam element 2 Wash the el...

Page 43: ...up the carrier Loosen the two lock nuts until there is space between the nuts and the frame 2 Tighten the inner lock nut by hand until clearance between the lock nut and frame is 5 0 10 0 mm 0 20 0 3...

Page 44: ...lutch lever to the DRIVE position and again measure the length of the belt tension spring 5 The difference between the two measurements should be between 5 0 7 0 mm 0 20 0 28 in Adjustment If the diff...

Page 45: ...re the brake spring collar to spring holder distance Specified distance 14 0 16 0 mm 0 55 0 63 in 2 If adjustment is necessary loosen the lock nuts and move the brake cable until the correct distance...

Page 46: ...whenever the brake cable is adjusted If the side of the brake arm lines up with the wear limit hole when the drive clutch lever is moved to the STOP position have the brake shoes replaced by your Hond...

Page 47: ...closest to the handle grip 2 With each steering clutch lever fully gripped check whether the clearance between the projection on the lever and the handle grip is 30 0 35 0 mm 1 18 1 38 in 3 To adjust...

Page 48: ...dumping lock release lever is 15 0 20 0 mm 0 59 0 79 in 2 To adjust loosen the lock nut and turn the adjust bolt to set the prescribed distance 3 After the adjustment tighten up the lock nut DUMPING...

Page 49: ...ealer Lubrication Grease the points noted below at least once a year or after any time you have washed the carrier Recommended grease SAE multipurpose grease OIL CAP LOWER EDGE OF THE CHECK BOLT HOLE...

Page 50: ...flat surface and support on wooden blocks in two locations so the wheels are off the ground Dump the carrier CAUTION A carrier with a disengaged track will fall over if the carrier is dumped unless f...

Page 51: ...rely 10 Remove the wooden blocks and make sure the power carrier is level Then adjust the track tautness CAUTION Special care should be exercised when mounting the tracks Do not tip the carrier onto i...

Page 52: ...ep the engine level to prevent fuel spillage Spilled fuel or fuel vapor may ignite 1 Draining off the gasoline Gasoline is extremely flammable and is explosive under certain conditions Do not smoke or...

Page 53: ...months remove the spark plug pour one tablespoon of clean engine oil into the plug hole and reinstall the spark plug securely 5 Pull the starter grip until you feel slight resistance 6 Place a cover...

Page 54: ...x them in place with vinyl tape or other means CAUTION If the drive clutch levers are not fixed in place deformation may occur at the rope contact points 4 Tie the hoisting rope to the base of the han...

Page 55: ...e and explosive under certain conditions Do not smoke or allow flames or sparks near the equipment while draining fuel 4 Is the engine switch on 5 Is the spark plug in good condition Remove and inspec...

Page 56: ...erous factors including the operating speed of the engine in application environmental conditions maintenance and other variables Model HP500H Description code NZAA Type NXE BXE1 Model GX160 Engine ty...

Page 57: ...Stepless HST Travelling speed Forward 0 4 3 km h Reverse 0 3 6 km h Maximum weight Level ground Sloping ground 500 kg 1 102 lbs 350 kg 772 lbs Transmission oil capacity 2 3 L 2 4 US qt 2 0 lmp qt Trac...

Page 58: ...R WICHTIGSTEN Honda HAUPTH NDLER Weitere Informationen erhalten Sie gerne vom Honda Kundeninformationszentrum unter der folgenden Adresse oder T elefonnummer DIRECCIONES DE LOS PRINCIPALES CONCESIONAR...

Page 59: ...an de la Ruelle Cedex Tel 02 38 81 33 90 Fax 02 38 81 33 91 http www honda fr com espaceclient honda eu com BELGIUM Honda Belgium Doornveld 180 184 1731 Zellik Tel 32 2620 10 00 Fax 32 2620 10 01 http...

Page 60: ...90 Fax 375 172 999900 http www hondapower by IRELAND Two Wheels ltd M50 Business Park Ballymount Dublin 12 Tel 353 1 4381900 Fax 353 1 4607851 http www hondaireland ie Service hondaireland ie NORWAY B...

Page 61: ...46 0 40 600 23 00 Fax 46 0 40 600 23 19 http www honda se hpesinfo honda eu com UNITED KINGDOM Honda UK Power Equipment 470 London Road Slough Berkshire SL3 8QY Tel 44 0 845 200 8000 http www honda c...

Page 62: ...enomination Dumper b Function transport of goods c Commercial name d Type e Serial number 1 1 3 Manufacturer Honda Motor Co Ltd 2 1 1 Minamiaoyama Minato ku Tokyo JAPAN 4 Authorized representative Hon...

Page 63: ...specificaties 7 Geluidsemissierichtlijn openlucht a Gemeten geluidsvermogensniveau b Gewaarborgd geluidsvermogensniveau c Geluidsparameter d Conformiteitsbeoordelingsprocedure e Aangemelde instantie...

Page 64: ...CE de Conformidade 1 O abaixo assinado Piet Renneboog declara deste modo em nome do mandat rio que o m quina abaixo descrito cumpre todas as estipula es relevantes da Directiva 2006 42 CE de m quina...

Page 65: ...renome a Izmjerena ja ina zvuka b Zajam ena ja ina zvuka c Parametar buke d Postupak za ocjenu sukladnosti e Obavije teno tijelo 8 U 9 Datum TUS ettu alla via nen rist n PPI IN DOT lm azi o ka em k tr...

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