Honda EW140 Owner'S Manual Download | Manualshive

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Summary of Contents for EW140

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Page 2: ...enerator welder is a potential source of electrical shock if misused Do not expose the generator welder to moisture rain or snow Do not let the gelierator welder get wet and do not operate it with wet...

Page 3: ...in some areas to operate an engine without a spark arrester check local laws and regulations ADANGER Indicates severe personal injury or death will result if in structions are not followed m Indicate...

Page 4: ...ECK 9 4 STARTING THE ENGINE 13 5 GENERATOR WELDER OPERATION 17 6 STOPPING THE ENGINE 26 l High altitude operation 27 7 MAINTENANCE 28 8 TRANSPORTING STORAGE 37 9 TROUBLESHOOTING 39 10 SPECIFICATIONS 4...

Page 5: ...er is a potential source of electrical shock if misus ed Do not expose the generator welder to moisture rain or snow Do not let the generator welder get wet and do not operate it with wet hands Use ad...

Page 6: ...ul to your health The muffler becomes very hot during dperation and remains sufficiently hot to inflict burns if touched even after shutting off the engine To pre vent severe burns or fire hazards let...

Page 7: ...Read these labels before you operate the generator welder 5...

Page 8: ...NO LO USE EN LUGARES CERRAOOSPOROUE ELMONOXIOE I 6...

Page 9: ...ON FUEL GAUGE WELDING CURRENT FUEL jANK CAP ADJ ETMENT KNOB ENGINE 9WlTCH CIRCUIT BREAKER WELDING AC SELECTOR AIR CLEANER RECOIL STARTER GRIP AC RECEPTACLES ENGINE OIL FILLER CAP AUTO THdOTTLE ENGINE...

Page 10: ...SPARK PLUG _ 8...

Page 11: ...ignation on the con tainer SAE low 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average tempera ture in your area is within the in dicate...

Page 12: ...ure Avoid getting dirt dust or water in the fuel tank Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damag...

Page 13: ...d by Honda There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol that contains more than 10 ethanol Do not use gasoline containing methanol methyl...

Page 14: ...in good condition Clean or replace the element if necessary page 31 CAUTION Never run the engine without the air cleaner Rapid engine wear will result from contaminants such as dust and dirt being dr...

Page 15: ...e AC circuit breaker is in the OFF position and that there are no welding cables attached to the DC terminals The generator may be hard to start if a load is connected AC CIRCUIT BREAKER 2 Turn the fu...

Page 16: ...choke rod to the CLOSE position NOTE Do not use the choke if the engine is warm or the air temperature is high CHOKE ROD 4 Make sure the autp throttle switch is OFF or more time will be required for...

Page 17: ...N position ENGINE 6 Pull the starter grip until compression is felt then pull briskly CAUTION Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the st...

Page 18: ...to the OPEN position as the Engine warms up CHOKE 8 If you wish to use the au throttle system turn the auto throttle switch L to the AUTO position after the engine has warmed up for 2 or 3 minutes AU...

Page 19: ...uilding s electrical system Auto throttle System W ith the switch in the AUTO position engine speed is automatically reduc ed to an idle when all loads are turned off or disconnected When ap pliances...

Page 20: ...evel in the crankcase can fall below a safe limit the Oil Alert system will automatically shut down the engine the engine switch Grill remain in the ON position If the Oil Alert system shuts down the...

Page 21: ...current limit specified for any one receptacle Substantial overloading will switch off the circuit breaker Marginal overloading may not switch off the circuit breaker but it will shorten the service...

Page 22: ...nd safety procedures Be sure to read and follow the safety rules on pages 3 4 and 5 of this manual l Put the Engine Switch in the OFF position Turn the AC circuit breaker off and remove any plugs from...

Page 23: ...page 24 and 25 CAUTION Failure to use the proper gauge cable may lead to painful burns and or damage to equipment See table on page 24 3 Start the engine and when it has warmed up fully turn the Auto...

Page 24: ...hand when the DC WELD selec tor is turned on l Under no circumstances should any type of electrical appliance be plug ged intq any of the AC receptacles when the selector is in the DC WELD position A...

Page 25: ...5 Set the current adjustment knob to the proper current level for the job being done See page 24 23...

Page 26: ...dard copper welding cable Whenever possible refer to the cable manufacturer s recommendations Always allow a considerable safety margin when selecting welding cables The cable s length and gauge diame...

Page 27: ...TY I REVERSE POLARITY WORK CABLE ELECTRODE WELDING DUTY CYCLE The duty cycle is the percentage of time that the welder can be operated in a given 10 minute beriod For example at a rated output of 130...

Page 28: ...TE To stop the engine in an emergency turn the engine switch to the off position In normal use 1 Moie the AC circuit breaker to the OFF position AC CIRCUIT BREAKER 2 Move the engine switch to the OFF...

Page 29: ...welder at altitudes higher than 6 000 feet above sea level ask your authorized Honda Generator Welder dealer perform these carburetor modifications Even with suitable carburetor jetting engine horsepo...

Page 30: ...onous carbon monoxide gas exposure may cause loss of consciousness and may lead to death CAUTION Use only genuine HONDA parts or their equivalent for maintenance or repair Replacement parts which are...

Page 31: ...ange Air cleaner Sediment cup Check 0 Clean O 1 Clean 0 Spark plug Clean Readjust 1 0 Soark arrester Clean I I I I 0 I Valve clearance Check Readjust I I I I I O 2 Fuel tank and strainer Clean I I l I...

Page 32: ...r oil may cause skin cancer if repeatedly left in con tact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly...

Page 33: ...usty areas m Never use gasoline or low flash point solvents for cleaning the air cleaner element A fire or explosion could result CAUTION Never run the engine without the air cleaner Rapid engine wear...

Page 34: ...h in nonflammable or high flash point sol vent Allow the element to dry thoroughly 3 Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during initial start up i...

Page 35: ...OFF position Remove the sediment cup 2 Clean the cup thoroughly 3 Check to be sure the O ring is in place and reinstall the sediment cup l Gasoline is extremely flammable and is explosive under certai...

Page 36: ...ul not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use the wrench supplied in the tool kit to remove the spark plug 4 5 Visually inspect the spa...

Page 37: ...park plug tighten l 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten l 8 l 4 turn after the spark plug seats to compress the washer CAUTION l The spar...

Page 38: ...hutting off the engine CAUTION The spark arrester must be serviced every 100 hours to main tain its efficiency 1 Remove the 4 mm screw from the side of the muffler exhaust pipe Use a screwdriver to pu...

Page 39: ...ion and keep the generator welder level tD prevent fuel spillage Fuel vapor or spilled fuel may ignite Before storing the unit for an extended period 1 Be sure the storage area is free of excessive hu...

Page 40: ...ove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 5 Slowly pull the starter...

Page 41: ...ove the spark plug b Install the spark plug in the plug cap c Turn the engine switch on d Grounding the side electrode to any engine ground pull the recoil starter to see if sparks jump across the gap...

Page 42: ...ell ventilated area 7 If the engine still does not start take the generator to an authorized Honda dealer B When the engine starts but stopsimmediately 1 Check the oil alert lamp If the oil alert lamp...

Page 43: ...x 64 mm 3 2 x 2 5 in 1 Compression Ratio Engine Speed rated r p m 1 8 2 1 8 0 1 3 600 r p m 1 Cooling System I Forced air Ignition System Oil Capacity Transistorized magneto 1 1 P 1 16 US qt I Fuel T...

Page 44: ...11 WIRING DlAGWEiM EW1401171 I i 42...

Page 45: ...l parts 1 Install the wheels on the axle shafts 2 Install the axle assemblies on the generator using eight bolts and nuts as shown NOTE The shaft with the wheel stopper goes on the engine side 2 WHEEL...

Page 46: ...our problem still has not been resolved to your satisfaction contact American Honda Motor Co Inc P O Box 50 Gardena California 90247 0805 Telephone 213 604 2400 We will need the following information...

Page 47: ...is way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipme...

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