Honda EU 1000i Owner'S Manual Download | Manualshive

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42

SERVICING YOUR GENERATOR

MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD (3)

ITEM

Perform at every indicated month
or operating hour interval,
whichever comes first.

Engine oil

Air cleaner

Spark plug

Spark arrester
Valve clearance
Combustion chamber
Fuel tank and filter
Fuel tube

Check level
Change
Check
Clean
Check-adjust
Replace
Clean
Check-adjust
Clean
Clean
Check

Service more frequently when used in dusty areas.
These items should be serviced by your Honda servicing dealer, unless you have the proper
tools and are mechanically proficient. Refer to the Honda shop manual for service procedures.
For commercial use, log hours of operation to determine proper maintenance intervals.

Failure to follow this maintenance schedule could result in non-warrantable failures.

Each

use

(1)

(2)

Page

45
47
49
50
51
51
53

After every 300 hrs. (2)

Every year (2)

Every 2 years (Replace if necessary) (2)

(1)
(2)

(3)

Every

3

months

or

50 Hrs.

First

month

or

10 Hrs.

Every

2 years

or

300 Hrs.

Every

6

months

or

100 Hrs.

10/03/11 13:00:19 31ZT3620_043

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...
42
43
44
45
46
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»

Summary of Contents for EU 1000i

Page 1: ......

Page 2: ...proval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever Keep this owner s manual handy so that you can refer to it at any time This owner s manual is considered a permanent part of the generator and should remain with the generator if resold The engine exhaust from t...

Page 3: ...tion is intended to help you avoid damage to your generator other property or the environment We suggest you read the Distributor s Limited Warranty see page to fully understand its coverage and your responsibilities of ownership When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the p...

Page 4: ...ds associated with operating or maintaining a generator You must use your own good judgement You will find important safety information in a variety of forms including on the generator preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean be or if you don t follow instructions be or if you don t follow instructions be if you don t follow ...

Page 5: ...ONS 9 COMPONENT CONTROL LOCATIONS 11 CONTROLS 13 Engine Switch 13 Starter Grip 13 Fuel Tank Cap Vent Lever 14 Choke Lever 14 Eco Throttle Switch 15 Parallel Operation Outlets 15 DC Receptacle 16 DC Circuit Protector 16 FEATURES 17 Output Indicator 17 Overload Indicator 17 Oil Alert Indicator 18 Ground Terminal 18 ARE YOU READY TO GET STARTED 19 Knowledge 19 IS YOUR GENERATOR READY TO GO 19 Check t...

Page 6: ...ing s Electrical System 38 System Ground 38 Special Requirements 39 THE IMPORTANCE OF MAINTENANCE 40 MAINTENANCE SAFETY 41 Safety Precautions 41 MAINTENANCE SCHEDULE 42 REFUELING 43 FUEL RECOMMENDATIONS 44 ENGINE OIL LEVEL CHECK 45 ENGINE OIL CHANGE 47 ENGINE OIL RECOMMENDATIONS 48 AIR CLEANER SERVICE 49 FOAM AIR FILTER CLEANING 50 SPARK PLUG SERVICE 51 SPARK ARRESTER SERVICE 53 STORAGE PREPARATIO...

Page 7: ...ER AT THE DC RECEPTACLE 64 TECHNICAL INFORMATION 65 Serial Number Location 65 Carburetor Modification for High Altitude Operation 66 Emission Control System Information 67 Air Index 69 Specifications 70 Wiring Diagram 71 CONSUMER INFORMATION 72 Dealer Locator Information 72 Honda Publications 72 Customer Service Information 73 Distributor s Limited Warranty 74 Emission Control System Warranty 75 E...

Page 8: ...d others Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Know how to stop the generator quickly in case of emergency Understand the use of all generator controls output receptacles and connections Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing carbon monoxide can cause l...

Page 9: ...electrocution Do not connect to a building s electrical system unless an isolation switch has been installed by a qualified electrician Use only a Honda approved parallel operation cables optional equipment when connecting two EU1000i generators for parallel operation Never connect different generator models The exhaust system gets hot enough to ignite some materials Keep the generator at least 3 ...

Page 10: ...or has been in operation Refuel only outdoors in a well ventilated area with the engine off Do not overfill the fuel tank Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Make sure that any spilled fuel has been wiped up before starting the engine 10 03 11 12 55 44 31ZT3620_009 ...

Page 11: ...nia type Non California type These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda servicing dealer for a replacement 10 03 11 12 56 03 31ZT3620_010 ...

Page 12: ...10 GENERATOR SAFETY 10 03 11 12 56 08 31ZT3620_011 ...

Page 13: ...TER GRIP PARALLEL OPERATION OUTLETS AC RECEPTACLES GROUND TERMINAL OUTPUT INDICATOR OVERLOAD INDICATOR DC CIRCUIT PROTECTOR DC RECEPTACLE ECO THROTTLE SWITCH OIL ALERT INDICATOR MAINTENANCE COVER Use the illustrations on these pages to locate and identify the most frequently used controls 10 03 11 12 56 13 31ZT3620_012 ...

Page 14: ...12 CONTROLS FEATURES MUFFLER SPARK PLUG MAINTENANCE COVER SPARK PLUG 10 03 11 12 56 17 31ZT3620_013 ...

Page 15: ...he fuel valve OFF Stops the engine and closes the fuel valve ON Running position opens the fuel valve and allows the engine to be started Pulling the starter grip operates the recoil starter to crank the engine Do not allow the starter grip to snap back against the generator Return it gently to prevent damage to the starter 10 03 11 12 56 27 31ZT3620_014 ...

Page 16: ...ngine to run When the engine is not in use leave the vent lever in the OFF position to reduce the possibility of fuel leakage Allow the engine to cool well before turning the vent lever to the OFF position The choke is used to provide proper starting mixture when the engine is cold It can be opened and closed by operating the choke lever manually Move the choke lever to the CLOSED position to enri...

Page 17: ...y turn the Eco Throttle switch to the OFF position to reduce voltage changes Recommended to minimize fuel consumption and further reduce noise levels when less than a full load is applied to the generator The Eco Throttle system does not operate When using the DC output turn the Eco Throttle switch to the OFF position These outlets are used for connecting two EU1000i generators for parallel operat...

Page 18: ...batteries The DC charging output is not regulated The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded when there is a problem with the battery or when the connections between the battery and the generator are improper However the circuit protector does not prevent overcharging 10 03 11 12 56 50 31ZT3620_017 ...

Page 19: ...verload indicator red will come ON The overload indicator red will stay ON and after about four seconds current to the connected appliance s will shut off and the output indicator green will go OFF However the engine will continue to run 0 100 hours 100 200 hours 200 300 hours 300 400 hours 400 500 hours 500 or more hours No blinks 1 blink 2 blinks 3 blinks 4 blinks 5 blinks In addition the output...

Page 20: ...l remain in the ON position If the engine stops or the Oil Alert indicator red comes on when you pull the starter grip check the engine oil level see page before troubleshooting in other areas The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal con...

Page 21: ...aximize the service life of your equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the generator Improperly maintaining this generator or failing to correct a problem before operation could cause a malfunction in which you could be seri...

Page 22: ...generator is on a level surface and the engine switch is in the OFF position Check the oil level see page A low oil level will cause the Oil Alert system to shut down the engine Check the air filter see page A dirty air filter will restrict air flow to the carburetor reducing engine and generator performance Check the fuel level see page Starting with a full tank will help to eliminate or reduce o...

Page 23: ... tools and appliances Before connecting an AC appliance or power cord to the generator Inspect cords and plugs and replace if damaged Make sure that the appliance is in good working order Faulty appliances or power cords can create a potential for electric shock Make sure the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of t...

Page 24: ...Keep all cooling holes open and clear of debris mud water etc Cooling holes are located on the side panel the control panel and the bottom of the generator If the cooling holes are blocked the generator may overheat and damage the engine inverter or windings Turn the fuel tank cap vent lever to the ON position Make sure that all appliances connected to the generator are turned off The generator ma...

Page 25: ...F F Make sure the Eco Throttle switch is in the OFF position or more time will be required for warm up Turn the engine switch to the ON position To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position 5 4 3 10 03 11 12 57 49 31ZT3620_024 ...

Page 26: ...w as shown If the choke lever was moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up If you wish to use the Eco Throttle system turn the Eco Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes Do not allow the starter grip to snap back against the generator Return it gently to prevent damage to the starter...

Page 27: ...ncy simply turn the engine switch to the OFF position Under normal conditions use the following procedure Turn the engine switch to the OFF position Allow the engine to cool and then turn the fuel tank cap vent lever to the OFF position Turn off or disconnect all appliances connected to the generator 1 2 3 10 03 11 12 58 04 31ZT3620_026 ...

Page 28: ...N CABLES optional equipment If two generators were connected for parallel operation disconnect the parallel operation cables after stopping the engines if you do not wish to resume parallel operation 4 10 03 11 12 58 09 31ZT3620_027 ...

Page 29: ...come on This is normal if the overload indicator red goes off within 4 seconds If the overload indicator red stays on consult your generator dealer Start the engine see page and make sure the output indicator green comes on Before connecting an appliance to the generator make sure that it is in good working order and that its electrical rating does not exceed that of the generator 1 22 10 03 11 12...

Page 30: ...ator red will go ON The overload indicator red will stay ON and after about four seconds current to the connected appliance s will shut off and the output indicator green will go OFF Stop the engine and investigate the problem Determine if the cause is a short circuit in a connected appliance or an overload Correct the problem and restart the generator 2 3 29 10 03 11 12 58 22 31ZT3620_029 ...

Page 31: ...tor OFF but will shorten the service life of the generator Make sure that the combined electrical rating of the tools or appliances do not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn it off immedi...

Page 32: ...load indicator red may come on This is normal if the overload indicator red goes off within 4 seconds If the overload indicator red stays on consult your generator dealer During parallel operation the Eco Throttle switch should be in the same position on both generators Start the engines see page and make sure the output indicator green on each generator comes on see page Connect the parallel oper...

Page 33: ... connected appliance the overload indicator red will go ON The overload indicator red will stay ON and after about four seconds current to the connected appliance s will shut off and the output indicator green will go OFF Stop both engines and investigate the problem Turn on the appliance Plug in the appliance following the instruction provided with the parallel operation cables 3 4 33 10 03 11 12...

Page 34: ...the tools or appliances do not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes Never connect different generator models Use only a Honda approved parallel operation cables optional equipment see page when connecting two EU1000i generators for parallel operation Never connect or remove...

Page 35: ...uous operation do not exceed the rated power Rated power in parallel operation is The total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually list rating information near the model number or serial number 2 0 kVA 1 8 kVA 10 03 11 12 59 01 31ZT3620_034 ...

Page 36: ...battery charging cable to a battery that is installed in a vehicle disconnect the vehicle battery ground cable from the negative battery terminal Wear protective clothing and a face shield or have a skilled mechanic perform the battery maintenance A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you The battery gives off explosive hydrogen gas during no...

Page 37: ...e or the generator may be damaged An overloaded DC circuit excessive current draw by the battery or a wiring problem will trip the DC circuit protector PUSH button extends out If this happens wait a few minutes before pushing in the circuit protector to resume operation If the DC circuit protector continues to go OFF discontinue charging and see your authorized Honda generator dealer The circuit p...

Page 38: ...t the black lead of the battery charging cable from the negative battery terminal Disconnect the red lead of the battery charging cable from the positive battery terminal Disconnect the battery charging cable from the DC receptacle of the generator Connect the vehicle battery ground cable to the negative battery terminal 1 2 3 4 5 10 03 11 12 59 27 31ZT3620_037 ...

Page 39: ...urn the Eco Throttle switch to the OFF position to reduce voltage changes The Eco Throttle system is not effective for use with appliances or tools that require only momentary power If the tool or appliance will be turned ON and OFF quickly the Eco Throttle switch should be in the OFF position With the switch in the ON position engine speed is automatically lowered when loads are reduced turned of...

Page 40: ...the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company or a qualified electrician prior to making any power connections In some areas generators are required by law to be registered with local utility companies Check local regulations for proper registration and use procedures Honda portable generators have a sys...

Page 41: ...ministration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations that must be observed 10 03 ...

Page 42: ...lly performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under unusual conditions such as sustained high load or high temperature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Improper maintenance or failure to ...

Page 43: ... killed Always follow the procedures and precautions in the owner s manual Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Operate outside away from open windows or doors Let the engine and exhaust system cool before touching Do not run the engine unless instructed to do so Read the instructions before you begin and make sure yo...

Page 44: ...usty areas These items should be serviced by your Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures For commercial use log hours of operation to determine proper maintenance intervals Failure to follow this maintenance schedule could result in non warrantable failures Each use 1 2 Page 45 47 49 50 51 51 53 ...

Page 45: ...ilated area before starting the engine If the engine has been running allow it to cool Refuel carefully to avoid spilling fuel Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immed...

Page 46: ...ain cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above are not covered under warranty If you...

Page 47: ...ENGINE OIL LEVEL CHECK COVER SCREW MAINTENANCE COVER Check the engine oil level with the generator on a level surface and the engine stopped Loosen the cover screw and remove the maintenance cover 1 10 03 11 13 00 42 31ZT3620_046 ...

Page 48: ...t in The Oil Alert system will automatically stop the engine before the oil level falls below safe limits However to avoid the inconvenience of an unexpected shutdown check the oil level regularly If the level is low fill with the recommended oil see page to the upper limit of the oil filler neck Reinstall the maintenance cover and tighten the cover screw securely 2 3 4 5 48 10 03 11 13 00 48 31ZT...

Page 49: ...posal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin dump it on the ground or pour it down the drain Reinstall the oil filler cap dipstick securely Wash your hands with soap and water after handling used oil With the engine in a level p...

Page 50: ...ent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SAE oil viscosity and service category are in the API label on the oil container Honda recommends that you use API service category SJ or later or equivalent oil 10 03 11 13 01 05 31ZT3620_049 ...

Page 51: ...d remove the maintenance cover Press the latch tab on the top of the air cleaner case and remove the air cleaner cover Reinstall the air filter Make sure that the rubber seal is set in the groove of the air cleaner cover Reinstall the air cleaner cover by inserting the lower tab and the latch tab Reinstall the maintenance cover and tighten the cover screw securely Check the foam air filter to be s...

Page 52: ...m water then rinse thoroughly or wash in non flammable or high flash point solvent Allow the foam air filter to dry thoroughly Soak the foam air filter in clean engine oil and squeeze out the excess oil The engine will smoke during initial startup if too much oil is left in the foam air filter Remove the rubber air guide from the air cleaner case Clean the rubber air guide and the air cleaner case...

Page 53: ...vailable To ensure proper engine operation the spark plug must be properly gapped and free of deposits An incorrect spark plug can cause engine damage If the engine is hot allow it to cool before servicing the spark plug Remove the spark plug maintenance cover Remove the spark plug cap Clean any dirt from around the spark plug base Use a spark plug wrench to remove the spark plug 1 2 3 4 10 03 11 ...

Page 54: ...n and thread the spark plug in by hand to prevent cross threading If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats 0 024 0 028 in 0 6 0 7 mm After the spark plug is seated tighten with a spark plug wrench to compress the sealing washer A loose spark plug can overheat and damage the engine Ov...

Page 55: ... to keep it functioning as designed Remove the three 6 mm bolts and remove the muffler the spark arrester and the muffler gasket If the engine has been running the muffler will be very hot Allow the muffler to cool before servicing the spark arrester Clean the spark arrester as follows Remove the four 5 mm screws and remove the muffler protector 1 2 10 03 11 13 01 51 31ZT3620_054 ...

Page 56: ...id damaging the screen The spark arrester must be free of breaks and tears Replace the spark arrester if it is damaged Check the muffler gasket replace if damaged Reinstall the muffler gasket the spark arrester the muffler and the muffler protector in the reverse order of removal 4 3 10 03 11 13 01 57 31ZT3620_055 ...

Page 57: ...ves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fue...

Page 58: ...thorized Honda generator dealer for stabilizer recommendations No preparation required Fill with fresh gasoline and add gasoline stabilizer Fill with fresh gasoline and add gasoline stabilizer Turn the fuel valve OFF and drain the carburetor float bowl p Drain the fuel tank and carburetor p Change the engine oil and lubricate the cylinder p Less than 1 month 1 to 2 months 2 months to 1 year 1 year...

Page 59: ...l Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Loosen the cover screw and remove the maintenance cover see page 45 Loosen the carburetor drain screw Drain the gasoline from the carburetor into a suitable container Tighten the carburetor drain screw 1 2 3 4 10 03 11 13 02 17 31ZT3620_058 ...

Page 60: ...line hand pump to empty the tank Do not use an electric pump Reinstall the debris screen and the fuel tank cap Loosen the cover screw and remove the maintenance cover see page 45 Loosen the carburetor drain screw Drain the gasoline from the carburetor into a suitable container Remove the spark plug maintenance cover see page 51 Remove the spark plug cap Turn the engine switch to the ON position se...

Page 61: ...e 47 Remove the spark plug see page 51 and apply a couple of drops of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug Reinstall the spark plug cap on the spark plug securely Reinstall the spark plug maintenance cover Reinstall the maintenance cover and tighten the cover screw securely 1 2 3 6 5 4 10 03 11 13 02 30 31ZT3620...

Page 62: ... possibility of leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the generator promoting rust and corrosion Check your generator as described in the BEFORE OPERATION chapter of this manual see page If the fuel was...

Page 63: ...vehicle A hot engine and exhaust system can burn you and can ignite some material To prevent fuel spillage when transporting the generator should be secured upright in its normal operating position with the engine switch OFF and the fuel tank cap vent lever turned fully counterclockwise to the OFF position see page Take care not to drop or strike the generator when transporting Do not place heavy ...

Page 64: ...improperly gapped Spark plug wet with fuel flooded engine Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Turn lever ON p 22 Turn engine switch to ON p 23 Refuel p 43 Drain fuel tank and carburetor p 58 Refuel with fresh gasoline p 43 Add oil p 45 Turn engine switch to OFF and then restart the engine Gap or replace spark plug p 51 Dry and reinstall spark plug Ta...

Page 65: ...draining gasoline or refueled with bad gasoline Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Clean or replace air filter p 49 50 Drain fuel tank and carburetor p 58 Refuel with fresh gasoline p 43 Take the generator to an authorized Honda servicing dealer or refer to the shop manual 10 03 11 13 03 00 31ZT3620_064 ...

Page 66: ...ol or appliance Stop and restart the engine Take the generator to an authorized Honda servicing dealer or refer to the shop manual Output indicator is OFF and overload indicator is ON Faulty power tool or appliance Faulty generator Possible Cause DC circuit protector OFF Faulty generator Correction Turn DC circuit protector ON p 35 Take the generator to an authorized Honda servicing dealer or refe...

Page 67: ... INFORMATION FRAME SERIAL NUMBER Frame serial number Date purchased Record the frame serial number and date purchased in the spaces below You will need this information when ordering parts and when making technical or warranty inquiries 10 03 11 13 03 14 31ZT3620_066 ...

Page 68: ...er perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carbu...

Page 69: ...gen and hydrocarbons EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Additionally Honda fuel systems utilize components and control technologies to reduce ev...

Page 70: ...e frequent service The emission control systems on your new Honda engine were designed built and certified to conform with applicable emission regulations We recommend the use of Honda Genuine parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replaceme...

Page 71: ...stomer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board The durability description is intended to provide you with information relating to the engine s emission ...

Page 72: ...system Oil capacity Fuel tank capacity Spark plug Model Type Rated voltage Rated frequency AC output Rated current Rated output Maximum output DC output LR4C E NGK Full transistor Forced air 8 0 1 3 01 cu in 49 4 cm 4 stroke overhead valve single cylinder GXH50 29 lbs 13 kg 14 9 in 379 mm 9 5 in 242 mm 17 8 in 451 mm EZGA 0 26 US qt 0 25 L 0 55 US gal 2 1 L 0 024 0 028 in 0 6 0 7 mm Refer to page ...

Page 73: ...71 TECHNICAL CONSUMER INFORMATION Wiring Diagram 10 03 11 13 04 26 31ZT3620_072 ...

Page 74: ...b site www hondapowerequipment com dealerlocator Available through your Honda dealer or through Helm Inc at 1 888 292 5395 or visit www hondapowerequipment com productmanuals Visit www hondapowerequipment com products accessories and click on Generators and Welders to see the entire catalog of accessories Your authorized Honda power equipment dealer offers a wide selection of accessories optional ...

Page 75: ...ied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 When you write or call please give us this information Model and serial numbers see page Name of the dealer who sold the generator to you Na...

Page 76: ...aintaining owner s primary and or secondary residence Any other use including but not limited to informal for hire use is considered commercial rental institutional use The product must be purchased in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and ea...

Page 77: ...how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Your new Honda Power Equipment engine complies with the U S EPA Environment Canada and State of Californi...

Page 78: ...h parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies see page for additional covered parts As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Honda recommends that you retain all receipts covering ma...

Page 79: ...warranty become the property of Honda A list of warranted parts is on page Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only Honda will also replace other engine components damaged by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in...

Page 80: ...da office in your region American Honda Motor Co Inc Power Equipment Customer Relations 4900 Marconi Drive Alpharetta Georgia 30005 8847 Telephone 888 888 3139 Email powerequipmentemissions ahm honda com Failures other than those resulting from defects in material or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts that are affected or...

Page 81: ... Note This list applies to parts supplied by Honda and does not cover parts supplied by the equipment manufacturer Please see the original equipment manufacturer s emissions warranty for non Honda parts Covered up to the first required replacement only See the Maintenance Schedule on page 42 Carburetor assembly includes starting enrichment system Engine temperature sensor Engine control module Fue...

Page 82: ...ck Add enough SAE 10W 30 API service category SJ or later or equivalent oil to bring the oil level to the upper limit of the oil filler neck SAE 10W 30 oil is recommended for general use for additional recommendations see page If the engine is overfilled the excess oil may be transferred to the air cleaner housing and air filter Screw in the oil filler cap dipstick securely Place the generator on ...

Page 83: ...rks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately This engine is certified to operate on unleaded gasoline with a pump octane rating of 86 or higher Refer to page for additional fuel recommendations Gasoline is highly flammable and explosive You can be bur...

Page 84: ...l tank above the upper limit mark on the fuel strainer Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered under warranty After refueling tighten the fuel tank cap securely Keep the vent OFF for storage or transport and ON to run the generator 1 2 3 10 03 11 13 05 49 31ZT3620_083 ...

Page 85: ...arter grip This generator utilizes a vacuum operated fuel pump and may require additional pulls to draw fuel into the carburetor pages pages pages page pages pages page If your dealer did not collect registration information from you please take a few minutes and register your purchase with Honda This allows us to contact you with any important updates regarding your generator Please note registra...

Page 86: ...Carburetor Modification for High Altitude Operation 66 Check the Engine 20 Choke Lever 14 Cleaning 55 COMPONENT CONTROL LOCATIONS 11 Connections to a Building s Electrical System 38 CONSUMER INFORMATION 72 CONTENTS 3 CONTROLS 13 CONTROLS FEATURES 11 Customer Service Information 73 DC Circuit Protector 16 DC OPERATION 34 DC Receptacle 16 Dealer Locator Information 72 Distributor s Limited Warranty ...

Page 87: ...E LACKS POWER 63 Engine Oil 59 80 ENGINE OIL CHANGE 47 ENGINE OIL LEVEL CHECK 45 ENGINE OIL RECOMMENDATIONS 48 Engine Switch 13 ENGINE WILL NOT START 62 FEATURES 17 Fire and Burn Hazards 7 FOAM AIR FILTER CLEANING 50 Fuel 55 81 FUEL RECOMMENDATIONS 44 Fuel Tank Cap Vent Lever 14 Honda Publications 72 IMPORTANT SAFETY INFORMATION 6 INITIAL USE INSTRUCTIONS 80 IS YOUR GENERATOR READY TO GO 19 10 03 ...

Page 88: ...INTENANCE SAFETY 41 MAINTENANCE SCHEDULE 42 Oil Alert Indicator 18 OPERATION 21 Operator Responsibility 6 Output Indicator 17 Overload Indicator 17 NO POWER AT THE AC RECEPTACLES 64 NO POWER AT THE DC RECEPTACLE 64 REFUELING 43 Refuel With Care 8 REMOVAL FROM STORAGE 60 10 03 11 13 06 19 31ZT3620_087 ...

Page 89: ...51 Special Requirements 39 Specifications 69 STANDBY POWER 38 Starter Grip 13 STARTING THE ENGINE 22 STOPPING THE ENGINE 25 STORAGE 55 STORAGE PRECAUTIONS 60 STORAGE PREPARATION 55 System Ground 38 TAKING CARE OF UNEXPECTED PROBLEMS 62 TECHNICAL CONSUMER INFORMATION 65 TECHNICAL INFORMATION 65 THE IMPORTANCE OF MAINTENANCE 40 TRANSPORTING 61 Wiring Diagram 71 10 03 11 13 06 24 31ZT3620_088 ...

Page 90: ...88 MEMO 10 03 11 13 06 27 31ZT3620_089 ...

Page 91: ...ating of 86 or higher SAE 10W 30 API SJ or later or equivalent for general use page 48 Check engine oil level Check air filter Change engine oil See Maintenance Schedule page 42 0 024 0 028 in 0 6 0 7 mm Type Type Type Electrode Gap Before each use First 10 hours Subsequent NGK LR4C E 10 03 11 13 06 32 31ZT3620_090 ...

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