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48

TAKING CARE OF UNEXPECTED PROBLEMS

ENGINE WILL NOT START

ENGINE LACKS POWER

Possible Cause

Correction

Fuel valve OFF.

Turn valve ON (see page 13).

Choke OPEN.

Move to CLOSED unless engine is 

warm (see page 13).

Engine switch OFF.

Turn engine switch to ON (see 

page 14).

Out of fuel.

Refuel (see page 30).

Bad fuel; generator stored without 

treating or draining gasoline, or 

refueled with bad gasoline.

Drain fuel tank and carburetor (see 

page 42). Refuel with fresh 

gasoline (see page 30).

Low oil level caused Oil Alert to 

stop engine.

Add oil (see page 32).

Turn engine switch to OFF and 

restart the engine.

Spark plug faulty, fouled, or 

improperly gapped.

Gap, or replace spark plug (see 

page 39).

Spark plug wet with fuel (flooded 

engine).

Dry and reinstall spark plug.

Fuel filter restricted, carburetor 

malfunction, ignition malfunction, 

valves stuck, etc.

Take generator to your authorised 

Honda servicing dealer, or refer to 

shop manual.

Possible cause

Correction

Air filter restricted.

Clean or replace air filter (see page 

36 through 38).

Bad fuel; generator stored without 

treating or draining gasoline, or 

refueled with bad gasoline.

Drain fuel tank and carburetor (see 

page 42). Refuel with fresh 

gasoline (see page 30).

Fuel filter restricted, carburetor 

malfunction, ignition malfunction, 

valves stuck, etc.

Take generator to your authorised 

Honda servicing dealer, or refer to 

shop manual.

42Z368100.book  48 ページ  ２０１４年４月４日　金曜日　午後３時４４分

Summary of Contents for EP1000

Page 1: ...Honda EP1000 OWNER S MANUAL 42Z368100 book 1 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 2: ...ld The information and specifications included in this publication were in effect at the time of approval for printing Honda Siel Power products Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever Honda Selling Dealer Name Address Tel No 42Z368100 book 0 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 3: ...ty or the environment We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership When your generator needs scheduled maintenance keep in mind that your authorised Honda servicing dealer is specially trained in servicing Honda generators Your authorized Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your qu...

Page 4: ...od judgement You will find important safety information in a variety of forms including Safety Labels on the generator Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean Safety Headings such as IMPORTANT SAFETY INFORMATION Safety Section such as GENERATOR SAFETY Instructions how to use this generator correctly and safel...

Page 5: ...Engine Switch 14 Starter Grip 14 AC Circuit Protector 15 FEATURES 16 Oil Alert System 16 Ground Terminal 16 BEFORE OPERATION 17 ARE YOU READY TO GET STARTED 17 Knowledge 17 IS YOUR GENERATOR READY TO GO 17 Check the Engine 18 OPERATION 19 SAFE OPERATING PRECAUTIONS 19 STARTING THE ENGINE 20 STOPPING THE ENGINE 22 AC OPERATION 23 AC Applications 24 STANDBY POWER 25 Connections to a Building s Elect...

Page 6: ...E PREPARATION 41 Cleaning 41 Fuel 41 STORAGE PROCEDURE 42 STORAGE PRECAUTIONS 44 REMOVAL FROM STORAGE 44 TRANSPORTING 45 BEFORE TRANSPORTING 45 WHEN TRANSPORTING THE GENERATOR 45 Transporting the Generator by Truck 46 Transporting the Generator by Hand 47 TAKING CARE OF UNEXPECTED PROBLEMS 48 ENGINE WILL NOT START 48 ENGINE LACKS POWER 48 NO POWER AT THE AC RECEPTACLE 49 TECHNICAL INFORMATION 50 S...

Page 7: ...et children operate the generator without parental supervision Carbon Monoxide Hazards A generator s exhaust contains toxic carbon monoxide which you cannot see or smell Breathing carbon monoxide can KILL YOU IN MINUTES To avoid carbon monoxide poisoning follow these instructions when operating a generator Only run a generator OUTSIDE far away from windows doors and vents Never operate a generator...

Page 8: ...al components that could result in electrocution Do not connect to a building s electrical system unless an isolation switch Change over switch has been installed by a qualified electrician Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials Keep the generator at least 1 meter away from buildings and other equipment during operation Do not enclose the generator in any...

Page 9: ...on Refuel only outdoors in a well ventilated area with the engine off Do not refuel during operation Do not overfill the fuel tank Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Make sure that any spilled fuel has been wiped up before starting the engine 42Z368100 book 7 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 10: ...hese labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your authorised Honda servicing dealer for a replacement 42Z368100 book 8 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 11: ...carbon monoxide a colorless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the generator in an area that is confined or even partially enclosed area the air you breathe could contain a dangerous amount of exhaust gas Never run your generator inside a garage house or near open windows or doors Gasoline is highly flammable and explosive Turn t...

Page 12: ...ws and electrical codes Improper connections can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and when utility power is restored the generator may explode burn or cause fires in the building s electrical system A hot exhaust system can cause serious burns Av...

Page 13: ...PONENT CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls CONTROL PANEL ENGINE SWITCH AC RECEPTACLE AC CIRCUIT PROTECTOR 42Z368100 book 11 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 14: ...12 CONTROLS FEATURES CHOKE LEVER AIR CLEANER STARTER GRIP FUEL VALVE FRAME BAR OIL DRAIN PLUG OIL FILLER CAP FUEL TANK CAP MUFFLER SPARK PLUG GROUND TERMINAL 42Z368100 book 12 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 15: ...e turn the fuel valve to the OFF position Choke Lever The choke lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture for starting a cold engine The OPEN position provides the correct fuel mixture for operation after starting and for restarting a warm engine FUEL VALVE ON CHOKE LEVER OFF CLOSED OPEN 42Z368100 book 13 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 16: ...e starter grip operates the recoil starter to crank the engine for starting Do not allow the starter grip to snap back against the generator Return it gently to prevent damage to the starter Do not let the starter rope rub against the generator body or the rope will wear out prematurely STARTER GRIP ENGINE SWITCH ON OFF 42Z368100 book 14 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 17: ...of the generator at the receptacle If an AC circuit protector switch OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON pushing the push button in AC CIRCUIT PROTECTOR AC RECEPTACLE PUSH ON OFF AC CIRCUIT PROTECTOR 42Z368100 book 15 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 18: ...n the ON position If the engine stops and will not restart check the engine oil level see page 32 before troubleshooting in other areas Ground Terminal The ground terminal is connected to the frame of the generator and the ground terminal of the receptacle Be sure to ground the generator when the connected appliance is grounded To ground the terminal of the generator use a copper wire with same or...

Page 19: ...rator s load rating see page 24 IS YOUR GENERATOR READY TO GO For your safety to ensure compliance with environmental regulations and to maximize the service life of your equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take care of any problem you find or have your authorised Honda servicing dealer correct it before you operat...

Page 20: ...and damage the generator For proper cooling allow at least 1 meter of empty space above and around the generator Check the Engine Before each use look around and underneath the engine for signs of oil or gasoline leaks Check the oil level see page 32 A low oil level will cause the Oil Alert system to shut down the engine Check the air filter see page 36 A dirty air filter will restrict air flow to...

Page 21: ...ugs and replace if damaged Make sure that the appliance is in good working order Faulty appliances or power cords can create a potential for electric shock Make sure the electrical rating of the tool or appliance does not exceed the rated power of the generator or the receptacle being used Operate the generator at least 1 meter away from buildings and other equipment Do not operate the generator i...

Page 22: ...EADY TO GO checks see page 17 Refer to AC OPERATION see page 23 for connecting loads to the generator 1 Make sure that all appliances connected to the generator are turned off The generator may be hard to start if a load is connected 2 Turn the fuel valve to the ON position 3 Move the choke lever to the CLOSED position to start a cold engine Leave the choke lever in the OPEN position to restart a ...

Page 23: ... snap back against the generator Return it gently to prevent damage to the starter Do not let the starter rope rub against the generator body or the rope will wear out prematurely 6 If the choke lever was moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up ENGINE SWITCH ON CHOKE LEVER OPEN FRAME BARS STARTER GRIP Direction to pull 42Z36810...

Page 24: ...o the OFF position Under normal conditions use the following procedure 1 Turn off or disconnect all appliances connected to the generator 2 Turn the engine switch to the OFF position 3 Turn the fuel valve to the OFF position ENGINE SWITCH OFF FUEL VALVE OFF 42Z368100 book 22 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 25: ...eed that of the generator Substantial overloading may damage the generator Marginal overloading may shorten the service life of the generator 1 Start the engine see page 20 2 Plug an appliance into the appropriate AC receptacle Most motorized appliances require more than their rated wattage for startup AC RECEPTACLE 42Z368100 book 23 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 26: ... than their rated wattage for startup Make sure the electrical rating of the tool or appliance does not exceed the maximum power rating of the generator Maximum power is 0 85 kVA For continuous operation do not exceed the rated power Rated power is 0 75 kVA In either case the total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually l...

Page 27: ...res System Ground This generator has a system ground that connects the generator frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire Improper connections to a building s electrical system can allow current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others ...

Page 28: ...es or ordinances that apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registered with local utility companies If the generator is used at a construction site there may be additional regulations that must be observed 42Z368100 book 26 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 29: ...onditions If you operate your generator under unusual conditions such as sustained high load or high temperature operation or use it in dusty conditions consult your authorised Honda servicing dealer for recommendations applicable to your individual needs and use Remember that an authorized Honda servicing dealer knows your generator best and is fully equipped to maintain and repair it To ensure t...

Page 30: ...r doors Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Kee...

Page 31: ...ly maintained the catalyst in the muffler may lose effectiveness REGULAR SERVICE PERIOD 3 Perform at every indicated month or operating hour interval whichever comes first ITEM Each use First month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 300 Hrs Page Engine oil Check level o 32 Change o o 33 Air cleaner Check o 36 Clean o 1 38 Spark plug Check adjust o 39 Replace...

Page 32: ...fully to avoid spilling fuel Do not fill the fuel tank above the upper limit mark on the fuel filter Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Gasoline is highly ...

Page 33: ...nol must contain cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel system Engine damage or performance problems that result from using a fuel with percentages of ethanol or methanol greater than shown above and leaded gasoline are ...

Page 34: ...l with the recommended oil to the upper limit see page 35 3 Reinstall the oil filler cap securely The Oil Alert system will automatically stop the engine before the oil level falls below safe limits However to avoid the inconvenience of an unexpected shutdown check the oil level regularly OIL FILLER CAP FUNNEL Use the funnel that come with the generator if necessary UPPER LIMIT 42Z368100 book 32 ペ...

Page 35: ...r 3 Allow the used oil to drain completely and then reinstall the drain plug and a new sealing washer Tighten the plug securely Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin dump it on the ground or pour it down the d...

Page 36: ...ge 35 Engine oil capacity 0 36 L 5 Reinstall the oil filler cap securely 6 Reinstall the front cover in the reverse order of removal see page 33 Wash your hands with soap and water after handling used oil FUNNEL Use the funnel that come with the generator if necessary UPPER LIMIT 42Z368100 book 34 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 37: ...PI service category SE or later or equivalent Always check the API SERVICE label on the oil container to be sure it includes the letters SE or later or equivalent SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range AMBIENT TEMPERATURE 42Z368100 book 35 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 38: ... then remove the air filter from the air cleaner case 3 Check the air filter to be sure it is clean and in good condition If the air filter is dirty clean it as described on page 38 Replace the air filter if it is damaged AIR CLEANER CASE AIR FILTER CLIPS UNLOCK 42Z368100 book 36 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 39: ...cleaner base and the air cleaner case 5 Reinstall the air cleaner case then push the clips to the lock position Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear LOCK AIR CLEANER CASE AIR FILTER CLIPS AIR CLEANER BASE 42Z368100 book 37 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 40: ...y water rinse and allow to dry thoroughly or clean in nonflammable solvent and allow to dry 2 Dip the air filter in clean engine oil then squeeze out all excess oil The engine will smoke when started if too much oil is left in the air filter 3 Wipe dirt from the air cleaner case and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor Squeeze a...

Page 41: ...rk plug area 3 Remove the spark plug with a spark plug wrench 4 Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked chipped or fouled 5 Measure the spark plug electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the side electrode The gap should be 0 6 0 7 mm UNLOCK LATCH REAR COVER SPARK PLUG WRENCH SPARK PLUG CAP 0 ...

Page 42: ...a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head 8 Attach the spark plug cap 9 Reinstall the rear cover and turn the latch to the lock position SPARK PLUG CAP SPARK PLUG WRENCH LOC...

Page 43: ... your authorised Honda servicing dealer for local storage recommendations Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline c...

Page 44: ... recommend using a commercially available gasoline hand pump Do not use an electric pump c Remove the rear cover see page 39 Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately FUEL TANK CAP FUEL FILTER 42Z368100 book 42 ページ ２０１４年４月４日 金曜日 午後３時４４分...

Page 45: ...an engine oil into the cylinder 5 Pull the starter rope several times to distribute the oil in the cylinder 6 Reinstall the spark plug see page 40 7 Reinstall the rear cover see page 40 8 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will hel...

Page 46: ... a level surface Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the generator promoting rust and corrosion REMOVAL FROM STORAGE Check your generator as described in the BEFORE OPERA...

Page 47: ...hen transporting the generator turn the engine switch and the fuel valve lever OFF and Keep the generator level to reduce the possibility of fuel leakage Avoid a place exposed to direct sunlight when putting the generator on a vehicle If the generator is left in an enclosed vehicle for many hours high temperature inside the vehicle could cause fuel to vaporize resulting in a possible explosion Do ...

Page 48: ... or tie down straps When using ropes or tie down straps to secure the generator for transportation only use the frame bars as attachment points by protecting them with protective cloths or equivalent Do not fasten ropes or straps to any other portions of the generator body Protective cloths or equivalent FRAME BARS 42Z368100 book 46 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 49: ...th your assistant are to lift up your generator by hands make sure to lift by the frame bars If there is lifting weight limit law or regulation in your country please obey Lifting by 2 people Lifting by 1 person FRAME BARS 42Z368100 book 47 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 50: ...ug faulty fouled or improperly gapped Gap or replace spark plug see page 39 Spark plug wet with fuel flooded engine Dry and reinstall spark plug Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Take generator to your authorised Honda servicing dealer or refer to shop manual Possible cause Correction Air filter restricted Clean or replace air filter see page 36 th...

Page 51: ...ector tripped Check AC load and reset circuit protector see page 15 Faulty power tool or appliance Replace or repair power tool or appliance Stop and restart the engine Faulty generator Take generator to your authorised Honda servicing dealer or refer to shop manual 42Z368100 book 49 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 52: ...50 TECHNICAL INFORMATION SERIAL NUMBER LOCATIONS FRAME SERIAL NUMBER ENGINE SERIAL NUMBER 42Z368100 book 50 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 53: ...udes above 1 500 meters have your authorized Honda servicing dealer perform this carburetor modification Even with carburetor modification engine horsepower will decrease about 3 5 for each 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel...

Page 54: ...l GX80D Engine Type 4 stroke overhead valve single cylinder Displacement 79 7 cm3 Bore Stroke 46 0 48 0 mm Cooling System Forced air Ignition System Transistorized magneto ignition Oil Capacity 0 36 L Fuel Tank Capacity 3 6 L Spark Plug LR4C E NGK Model EP1000N Type RD AC output Rated voltage 230 V Rated frequency 50 Hz Rated ampere 3 3 A Rated output 0 75 kVA Max output 0 85 kVA 42Z368100 book 52...

Page 55: ...53 MEMO 42Z368100 book 53 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

Page 56: ...54 MEMO 42Z368100 book 54 ページ ２０１４年４月４日 金曜日 午後３時４４分 ...

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