Honda CRF70F 2009 Owner'S Manual Download Page 143

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135

Technical Information

Break-in Guidelines

Help assure your motorcycle’s future reliability
and performance by paying extra attention to
how you ride during the first operating day or
15 miles (25 km).
During this period, avoid full-throttle starts and
rapid acceleration.

０８／０３／１９１０：２５：４４３１ＧＣＦ７２００１４４

Summary of Contents for CRF70F 2009

Page 1: ...t conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highways is illegal The vehicle is equipped with a USDA qualified spark arrester Obey local laws and regulations It conforms to US EPA California and Environment Canada emission regulations for off road motorcycles ０８０３１９１００５４４３１ＧＣＦ７２００００２ ...

Page 2: ...nd other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judgment You will find important safety information in a variety of forms including These signal words mean on the mot...

Page 3: ... t follow instructions Safety Messages Safety Headings Safety Section Instructions A Few Words About Safety such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety how to use this motorcycle correctly and safely This entire book is filled with important safety information please read it carefully ０８０３１９１００５５５３１ＧＣＦ７２００００４ ...

Page 4: ...ntrols The importance of wearing a helmet and other protective gear plus how to make sure you and your motorcycle are ready to ride Why your motorcycle needs regular maintenance what you need to know before servicing your Honda a maintenance schedule and instructions for specific maintenance items Important safety information a special message for parents precautions about loading accessories and ...

Page 5: ...otorcycle and how to be an environmentally responsible rider What to do if you have a flat tire your engine won t start etc ID numbers technical specifications and other technical facts Information on warranties and how to get Honda service manuals Sequential listing of topics in this owner s manual Handy facts about fuel engine oil tire sizes and air pressures ０８０３１９１００６１７３１ＧＣＦ７２００００６ ...

Page 6: ... But it s just as important to observe the break in guidelines and perform all the pre ride and other periodic checks detailed in this manual We also recommend that you read the owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a table of contents a detailed list of topics at the beginning of each section a...

Page 7: ... your Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information You may also want to visit our website at www honda com Happy riding California Proposition 65 Warning This product contains or emits chemicals known to the State...

Page 8: ...０８０３１９１００６３３３１ＧＣＦ７２００００９ ...

Page 9: ...ly Please take a few moments to read these pages This section also includes a special message for parents and location information for the safety labels on your motorcycle Important Safety Information Important Message to Parents Loading Accessories Modifications Loading Accessories Modifications Safety Labels 2 5 8 8 10 12 ０８０３１９１００６４０３１ＧＣＦ７２０００１０ ...

Page 10: ...riders However not all youngsters are physically or emotionally ready to ride Therefore before parents allow any youngster to ride this motorcycle we urge them to carefully read the beginning on page and the booklet that came with the motorcycle USA only It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet We also rec...

Page 11: ...for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Pushing limits is another major cause of motorcycle accidents Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride safe...

Page 12: ...gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your motorcycle properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stranded off road far from your base To help avoid problems inspect your motorcycle before every ride and perform all recommended maintenance ...

Page 13: ...ies widely from one person to another and age and size are not the only factors PHYSICAL ABILITY is an important consideration For example riders must be big enough to hold the motorcycle up get on and comfortably sit on the seat with both feet touching the ground They should also be able to easily reach and work the brakes throttle and all other controls ATHLETIC ABILITY is necessary for riding a...

Page 14: ...ead and understand the owner s manual before riding Also be sure that your youngster has a helmet and other appropriate riding equipment and always wears it when operating the vehicle or sitting on it GOOD INSTRUCTION is an important part of hands on training The teacher can either be you or another responsible adult who has experience with off road motorcycle riding For help in finding a qualifie...

Page 15: ...it s your responsibility to see that the motorcycle is properly maintained and kept in safe operating condition SAFE AND RESPONSIBLE RIDING must be an on going commitment by you and your youngster When you both put safety first you can enjoy more peace of mind and your youngster can enjoy more hours of safe off road riding For your convenience this comes with an ignition switch and key Remove the ...

Page 16: ...ity Adding accessories or making modifications that change this motorcycle s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the motorcycle can carry How much weight you put on your motorcycle and how you load it are important to your safety If you decide to carry cargo you should be aware of the following information Your Honda was de...

Page 17: ... shift position to maintain balance and stability Place weight as close to the center of the motorcycle as possible Do not attach large or heavy items such as a sleeping bag or tent to the handlebar fork or front fender Make sure that all cargo is tied down securely Never exceed the maximum weight limit Check that both tires are inflated properly As discussed on page we recommend that you do not c...

Page 18: ... an accessory be sure to read the following information We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your dealer for assistance and always follow this...

Page 19: ... change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission control system components that would make the motorcycle illegal in your area ０８０３１９１００７４６３１ＧＣＦ７２０００２０ ...

Page 20: ... your motorcycle Some labels warn you of potential hazards that could cause serious injury Others provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your Honda dealer for a replacement ０８０３１９１００８００３１ＧＣＦ７２０００２１ ...

Page 21: ... carefully before you ride It describes the location function and operation of all the basic controls on your motorcycle Operation Component Locations Operating Controls Fuel Valve Choke Lever Engine Stop Switch Front Brake Lever Rear Brake Pedal Kickstarter Side Stand Throttle Shift Lever Ignition Switch 14 17 17 18 19 20 20 20 21 21 21 21 ０８０３１９１００８１２３１ＧＣＦ７２０００２２ ...

Page 22: ...front brake lever engine stop switch throttle grip 14 Operating Controls Operation Component Locations ０８０３１９１００８１６３１ＧＣＦ７２０００２３ ...

Page 23: ...rear brake pedal ignition switch kickstarter 15 Operating Controls Operation Component Locations ０８０３１９１００８２１３１ＧＣＦ７２０００２４ ...

Page 24: ...shift lever choke lever fuel valve 16 Operating Controls Operation Component Locations ０８０３１９１００８２５３１ＧＣＦ７２０００２５ ...

Page 25: ...e fuel valve ON before attempting to start the engine allows fuel to flow from the fuel tank to the carburetor Turning the fuel valve OFF after stopping the engine prevents the flow of fuel from the fuel tank to the carburetor Turning the fuel valve to RES allows fuel to flow from the reserve fuel supply to the carburetor cont d ON OFF RES ０８０３１９１００８３４３１ＧＣＦ７２０００２６ ...

Page 26: ...returned to the ON position after refueling to avoid running out of fuel with no reserve The choke lever is used for starting the engine page The choke increases the percentage of fuel in the fuel air mixture delivered to the engine Used for normal operation for restarting a warm engine or starting a cold engine with air temperature above 35 C 95 F Used to start a cold engine with air temperature ...

Page 27: ...ed The key cannot be removed OFF ON 1 ON OFF 1 ignition switch RIGHT SIDE under fuel tank ON OFF 19 Operating Controls Operating Controls Ignition Switch After parking the motorcycle remove the key The ignition switch is used to prevent unauthorized use of the motorcycle Before riding insert the key and turn it to the right for the ON position 1 ０８０３１９１００８５２３１ＧＣＦ７２０００２８ ...

Page 28: ...l automatically return to the closed position engine idle when you remove your hand The front brake lever is used to slow or stop your motorcycle To operate pull the lever For information on braking techniques see page The engine stop switch is used to turn the engine off during normal riding situations To operate turn the switch to the OFF position The switch must be in the RUN position to start ...

Page 29: ... stop your motorcycle To operate depress the pedal For information on braking techniques see page The side stand is used to support your motorcycle while parked page To operate use your foot to lower the stand Before riding raise the stand The shift lever is used to select the next higher or lower gear in the transmission To operate raise the shift lever after closing the throttle to engage the ne...

Page 30: ...22 Operating Controls ０８０３１９１００９１０３１ＧＣＦ７２０００３１ ...

Page 31: ... help get you prepared this section discusses how to evaluate your riding readiness and how to perform the recommended pre ride inspection of your Honda If you re a parent be sure you also read the on page Are You Ready to Ride Protective Apparel Is Your Motorcycle Ready to Ride Pre ride Inspection 5 24 24 26 27 ０８０３１９１００９１７３１ＧＣＦ７２０００３２ ...

Page 32: ...rotection is not possible wearing the proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear read this owner s manual make sure you understand all the safety messages know how to operate all the controls Before each ride we also suggest that you make sure you are in good physical and mental condition are free of alcohol and drugs are ...

Page 33: ...in strap that can be tightened securely An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker on any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision In addition to a helmet and eye protection we also recommend Riding pants with knee and hip pads...

Page 34: ...ng Note to Parents If a youngster will be performing any of the following pre ride inspection procedures it s your responsibility to provide careful supervision and make sure they are performed safely Before each ride it s important to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must because off road riding can be tough on a motorcycle and you...

Page 35: ...age Check the level and add oil if needed page Look under the motorcycle for signs of leaking fluids fuel engine oil Check the level and add fuel page if needed Also make sure the fuel fill cap is securely fastened Check for looseness page Use a wrench to make sure all accessible nuts bolts and fasteners are tight Check the cable housings for wear Check the fittings for looseness Replace or tighte...

Page 36: ... get on the motorcycle Check the freeplay and adjust if needed Rotate the throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page Squeeze the front brake lever and step on the rear brake pedal to check that the controls operate normally page Adjust freeplay if necessary pages 68 83 83 85 ０８０３１９１０１００６３１ＧＣＦ７２０００３...

Page 37: ...p your engine how to use the throttle and brakes and what to do when you re through riding To protect your new engine and enjoy optimum performance and service life refer to Break in Guidelines page For information about carburetor adjustment for riding at high altitude see page Safe Riding Precautions Starting Stopping the Engine Shifting Gears Braking Parking Post ride Inspection Preparation Sta...

Page 38: ...me familiar with how this motorcycle works and handles Practice in a safe area until you build up your skills and get accustomed to your motorcycle s size and weight For your safety avoid starting or operating the engine in an enclosed area such as a garage Your motorcycle s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Your...

Page 39: ...ne follow the procedure for Normal Air Temperature 10 35 C 50 95 F Always follow the proper starting procedure described below Make sure that the transmission is in neutral and the engine stop switch is at RUN Turn the fuel valve ON Before starting insert the key and turn the ignition switch ON cont d Pull the choke lever up all the way to fully ON 1 1 A ０８０３１９１０１０３５３１ＧＣＦ７２０００４０ ...

Page 40: ...apid continuous motion High Air Temperature 35 C 95 F or above Do not use the choke Low Air Temperature 10 C 50 F or below Follow steps under Warm up the engine by opening and closing the throttle slightly Continue warming up the engine until it idles smoothly and responds to the throttle with the choke lever OFF Warm up the engine by opening and closing the throttle slightly About 15 seconds afte...

Page 41: ...nk the engine several times with the kickstarter Follow the starting procedure page If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine Turn the engine stop switch to OFF Turn the engine stop switch to RUN To stop the engine shift into neutral turn the engine stop switch to OFF 2 3 1 4 5 6 32 ０８０３１９１０１０５８３１ＧＣＦ７２０００４２ ...

Page 42: ...s Raise the shift lever from neutral up to first gear Release the front brake Gradually open the throttle When you attain a moderate speed close the throttle and raise the shift lever After shifting apply the throttle To continue shifting up to each higher gear repeat step To shift down to a lower gear close the throttle and depress the shift lever After shifting apply the throttle Remember to clo...

Page 43: ...e engine damage To prevent transmission damage do not coast or tow the motorcycle for long distances with the engine off Learning when to shift gears comes with experience Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Downshift to a lower gear before you feel the engine laboring lugging at low rpm ０８０３１９１０１１１４３１ＧＣＦ７２０００４４ ...

Page 44: ...rating or turning To slow or stop apply the front brake and rear brake pedal smoothly while downshifting to match your speed Gradually increase braking as you feel the brakes slowing your speed For support put your left foot down first then your right foot when you have finished using the rear brake For maximum braking close the throttle and firmly apply the brake lever and pedal controls Applying...

Page 45: ...ng Lower the side stand to support your motorcycle Turn the ignition switch OFF and remove the key If you re finished riding for the day also turn the fuel valve OFF Always choose a level place to park ０８０３１９１０１１２６３１ＧＣＦ７２０００４６ ...

Page 46: ...roughly clean your motorcycle and remove any dirt mud brush rocks or other objects you may have picked up along the way After cleaning carefully inspect your motorcycle for leaks or damage Be sure to lubricate the drive chain page to prevent rusting 103 ０８０３１９１０１１３１３１ＧＣＦ７２０００４７ ...

Page 47: ...s section includes a Maintenance Schedule for required servicing and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on oils and tips for keeping your Honda looking good For information about the exhaust emission and noise emission requirements of the U S Environmental Protection Agency EPA the California Air Resources Board CARB a...

Page 48: ...kes Wheels Tires Tubes Side Stand Drive Chain Side Cover Removal Seat Removal Spark Arrester Spark Plug Engine Idle Speed Valve Clearance Clutch System Throttle Air Cleaner Engine Oil Fuel Appearance Care Tools Fluids Filters Engine Chassis 50 53 54 55 56 59 65 68 70 72 75 76 78 80 83 89 94 98 99 106 ０８０３１９１０１２０３３１ＧＣＦ７２０００４９ ...

Page 49: ...pects all major parts even if you are able to make some repairs A well maintained motorcycle is essential for safe economical and trouble free riding It will also help reduce air pollution Careful pre ride inspections and good maintenance are especially important because your motorcycle is designed to be ridden over rough off road terrain More frequent service is needed if you subject your motorcy...

Page 50: ...m basic maintenance can be an important part of their riding experience However if you allow a youngster to perform or assist in any maintenance task such as filling the tank with gasoline you should provide close supervision to make sure that it is performed safely Remember proper maintenance is the owner s responsibility Be sure to inspect your motorcycle before each ride and follow the Maintena...

Page 51: ... on how to perform some important maintenance tasks Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task cont d Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Be...

Page 52: ...over park it on a firm level surface using the side stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only a non flammable high flash point solvent such as kerosene not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts ０８０３１９１０１２２９３１ＧＣＦ７２０００５３ ...

Page 53: ...s are provided in this manual The Maintenance Schedule also includes items that involve more extensive procedures and may require special training tools and equipment Therefore we recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools Procedures for items in this schedule are provided in a service manual available for purchas...

Page 54: ...cularly those marked and may require more technical information and tools Consult your Honda dealer Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your Honda dealer Maintenance Procedures inspect and cle...

Page 55: ...I R C C I Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your Honda dealer Fuel Line Throttle Operation Air Cleaner Spark Plug Valve Clearance Engine Oil Engine Oil Strainer Screen Engine Oil Centrifugal...

Page 56: ...ss the owner has the proper tools and service data and is mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your Honda dealer Drive Chain Drive Chain Slider Brake Shoe Wear Brake System Clutch System Side Stand Suspension Spark Arrester Nuts Bolts Fasteners Wheels Tires Steering Head Bearings 99 100 87 83 7...

Page 57: ...y maintained Use the space under Notes to record anything you want to remind yourself about or mention to your dealer Of course if you find any problem while servicing your motorcycle be sure it is corrected as soon as possible 600 1 000 1 200 2 000 1 800 3 000 2 400 4 000 3 000 5 000 3 600 6 000 4 200 7 000 4 800 8 000 5 200 9 000 ０８０３１９１０１３２９３１ＧＣＦ７２０００５８ ...

Page 58: ...front brake lever throttle grip fuel fill cap 50 Maintenance Component Locations Servicing Your Honda ０８０３１９１０１３３３３１ＧＣＦ７２０００５９ ...

Page 59: ... plug spark arrester engine oil drain bolt under engine rear brake pedal engine oil filler cap dipstick clutch adjuster 51 Maintenance Component Locations Servicing Your Honda ０８０３１９１０１３３７３１ＧＣＦ７２０００６０ ...

Page 60: ...air cleaner choke lever throttle stop screw engine idle speed drive chain 52 Maintenance Component Locations Servicing Your Honda ０８０３１９１０１３４１３１ＧＣＦ７２０００６１ ...

Page 61: ...Safety Precautions Refer to on page The nipple wrench is delivered with your motorcycle You will need to provide your own tools to perform any owner maintenance other than tightening or loosening the spokes USA only 43 ０８０３１９１０１３４７３１ＧＣＦ７２０００６２ ...

Page 62: ... the rear fender Pull both side cover prongs out of the rubber grommets Slide the seat and rear fender back Installation Align the slot on the front of the seat with the bolt on the rear of the fuel tank and insert the seat prongs under the seat into the spaces for them in the frame Align the side cover prongs with the rubber grommets Press the side cover into position Install the bolts and tighte...

Page 63: ...re to remove and install the right side cover Installation Remove the bolt securing the side cover Pull the side cover prong out of the rubber grommet Attach the side cover on the rear frame Install the securing bolt and tighten it Align the side cover prong with the rubber grommet Press the side cover into position 1 1 2 2 43 1 3 2 3 ０８０３１９１０１４０７３１ＧＣＦ７２０００６４ ...

Page 64: ... a louder rapping noise which if severe can lead to engine damage Light pinging experienced while operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer We recommend that you use unleaded fuel because it produces fe...

Page 65: ...r tube 3 front number plate 4 filler neck 4 3 57 Refueling Procedure Fuel Servicing Your Honda Fuel Tank Capacity including reserve Reserve Capacity Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck To open the fuel fill cap pull the breather tube away from the front number plate Turn the fuel fill cap counterclockw...

Page 66: ...ling turn the fuel fill cap clockwise until it is secure Check that the breather tube is properly seated in the front number plate If you replace the fuel fill cap use only a Honda Genuine replacement part 3 4 ０８０３１９１０１４３３３１ＧＣＦ７２０００６７ ...

Page 67: ...Recommendation Engine Oil Servicing Your Honda Safety Precautions Refer to on page Using the proper oil and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits held in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause s...

Page 68: ...er oils displaying a circular API energy conserving service label on the container They may affect lubrication and clutch performance For normal air temperatures See next page for additional temperature viscosity information Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label Do not use non detergent vegetable or castor bas...

Page 69: ...hen the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification ０８０３１９１０１５０１３１ＧＣＦ７２０００７０ ...

Page 70: ...near the lower level mark add the recommended oil until it reaches the upper level mark Do not overfill Start the engine and let it idle for 3 5 minutes Stop the engine Wait 2 3 minutes Unscrew and remove the oil filler cap dipstick Wipe it clean Hold the motorcycle upright Insert the oil filler cap dipstick until it seats but do not screw it in Remove the oil filler cap dipstick and check the oil...

Page 71: ...ff Wait 2 3 minutes for the oil to settle Park your motorcycle on a firm level surface Remove the oil filler cap dipstick Place a drain pan under the crankcase Unscrew and remove the oil drain bolt After most of the oil is drained gently tilt the motorcycle from side to side to drain the remaining oil Pour the drained oil into a suitable container and dispose of it in an approved manner page cont ...

Page 72: ...y With the motorcycle held upright on level ground check the oil level If needed add oil page until it reaches the upper level mark Do not overfill Check for oil leaks Pour the recommended oil into the crankcase approximately Install the oil drain bolt and tighten to the specified torque Start the engine Let it idle 3 5 minutes then turn it off 2 10 11 12 9 8 13 14 62 ０８０３１９１０１５３６３１ＧＣＦ７２０００...

Page 73: ...st mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal qualit...

Page 74: ...ently wash the air cleaner in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the air cleaner This can tear the foam Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged Allow the air cleaner to dry thoroughly before applying oil A we...

Page 75: ...e air cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner Clean the inside of the air cleaner housing Install the air cleaner Install the air cleaner housing cover aligning its projection with the projection on the air cleaner housing Install and tighten the two attaching screws 6 7 8 9 4 5 ０８０...

Page 76: ...st to the specified range Adjustment Pull the rubber dust cover back Loosen the lock nut on the throttle cable mechanism Turn the adjuster Tighten the lock nut Return the dust cover to its normal position After adjustment check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions If you can t get the freeplay within the specified range contact your Hon...

Page 77: ...that the throttle assembly is positioned properly and the securing bolts are tight Inspect the condition of the throttle cable from the throttle grip down to the carburetor If the cable is kinked or chafed have it replaced Check the cable for tension or stress in all steering positions Lubricate the cable with a commercially available cable lubricant to prevent premature rust and corrosion 1 2 3 4...

Page 78: ... engine should start easily with the kickstarter without the clutch slipping When shifting gears the clutch operation should be smooth and light especially when shifting into neutral Adjustment Loosen the adjuster lock nut Turn the clutch adjuster clockwise one turn do not turn excessively 1 2 2 1 43 ０８０３１９１０１６３１３１ＧＣＦ７２０００７９ ...

Page 79: ... felt From this position turn the adjuster clockwise 1 8 to 1 4 turn and tighten the lock nut After adjustment test ride the motorcycle to be certain the clutch operates properly If you can t get proper adjustment or the clutch does not work properly see your Honda dealer 3 4 5 ０８０３１９１０１６３７３１ＧＣＦ７２０００８０ ...

Page 80: ...ve from closing and cause valve damage and power loss Check valve clearance when the engine is cold at the intervals specified in the Maintenance Schedule The checking or adjusting of the clearance should be performed while the engine is cold The clearance will change as engine temperature rises Refer to on page Remove the left crankcase cover by removing the bolts A and bolt B Remove the adjustin...

Page 81: ... If they are free it is an indication that the valves are closed and that the piston is on the compression stroke If they are tight and the valves are open rotate the flywheel 360 and realign the T mark to the index mark Rotate the generator flywheel counterclockwise until the T mark on the flywheel lines up with the index mark on the crankcase In this position the piston may either be on the comp...

Page 82: ...djustment loosen the adjusting screw lock nut and turn the adjusting screw so there is a slight resistance when the feeler gauge is inserted After completing the adjustment tighten the adjusting screw lock nut while holding the adjusting screw to prevent it from turning Finally recheck the clearance to make sure that the adjustment has not been disturbed Install the left crankcase cover Install an...

Page 83: ... minutes of stop and go riding is sufficient Do not attempt to compensate for faults in other systems by adjusting idle speed See your Honda dealer for regularly scheduled carburetor adjustments Warm up the engine shift to neutral and place the motorcycle on its stand Connect a tachometer following the tachometer manufacturer s instructions Adjust idle speed with the throttle stop screw 1 2 3 1 Id...

Page 84: ...ty Precautions Using spark plugs with an improper heat range can cause engine damage Refer to on page Use only the recommended type of spark plugs in the recommended heat range The recommended standard spark plug is satisfactory for most riding conditions However if you plan to ride for extended periods at high speeds or near maximum power high engine rpm in hot climates or plan extended riding in...

Page 85: ...ipped Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The gap should be Make sure the plug washer is in good condition If you have to install a new plug first check the gap With the plug washer attached thread the spark plug in by hand to prevent cross threading If the old plug is good 1 8 turn after it seats If installing a new ...

Page 86: ...egular servicing prevents carbon buildup which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment Allow the engine and muffler to cool Remove the bolts spark arrester lid and gasket from the muffler 1 2 43 1 3 2 4 ...

Page 87: ...er screen Be careful to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary Install the spark arrester and the gasket in the muffler and tighten the bolts securely 3 4 ０８０３１９１０１７５０３１ＧＣＦ７２０００８８ ...

Page 88: ...orcycle If any suspension components appear worn or damaged see your Honda dealer for further inspection Your dealer is qualified to determine whether or not replacement parts or repairs are needed Check fork operation Pull the front brake lever in to lock the brake Then pump up and down on the fork legs several times The suspension should function smoothly There should be no oil leakage 1 43 ０８０...

Page 89: ...rvicing Your Honda Check the security of all handlebar and fork mounting bolts If any front suspension components appear worn or damaged see your Honda dealer for further inspection Place the motorcycle on a maintenance stand Push hard against the side of the rear wheel and feel for any freeplay which indicates worn swingarm bushings cont d 1 2 1 1 ０８０３１９１０１８０６３１ＧＣＦ７２０００９０ ...

Page 90: ...the fasteners for the shock absorber attachment points are secure Check for oil leaks in the shock absorber If any rear suspension components appear worn or damaged see your Honda dealer for further inspection 2 3 2 ０８０３１９１０１８１１３１ＧＣＦ７２０００９１ ...

Page 91: ...eck that it rotates freely Repeat this procedure several times Tighten the lock nut Return the dust cover to its normal position Loosen the lock nut and turn the front brake cable adjuster Pull the rubber dust cover back Upper Adjustment If necessary adjust to the specified range Check freeplay by pulling in slowly on the front brake lever until the brake starts to engage Inspection Adjust the fre...

Page 92: ...e obtained using the cable adjuster Check the freeplay At the lower end of the cable loosen the lower lock nut Turn the lower adjusting nut to obtain the specified freeplay Tighten the lower lock nut Loosen the front brake cable guide bolt Loosen the lock nut and turn the cable adjuster all the way in Tighten the lock nut and return the rubber dust cover to its normal position Lower Adjustment 5 1...

Page 93: ...ure several times Check the freeplay If you cannot adjust the freeplay properly see your Honda dealer After adjustment push the brake arm to confirm that there is proper freeplay After adjustment confirm the freeplay of the brake lever If necessary adjust to the specified range Check freeplay by slowly depressing the brake pedal until the brake starts to engage Place your motorcycle on its side st...

Page 94: ...t is seated on the brake arm pin Apply the brake release it and then spin the wheel and check that it rotates freely Repeat this procedure several times Check the freeplay If you can t adjust the freeplay properly see your Honda dealer After adjustment push the brake arm to confirm that there is a gap between the adjusting nut and the brake arm pin After adjustment confirm the freeplay of the brak...

Page 95: ...t disassembly Application of the brake control lever or pedal causes the arrow on the brake arm to move toward a reference mark on the brake panel Place your motorcycle on its side stand Apply the brake control lever or pedal and check the movement of the arrow on the brake arm Replace the brake shoes if the arrow aligns with the reference mark on the brake panel upon full application of the brake...

Page 96: ...ont brake cable for kinks or signs of wear that could cause sticking or failure Lubricate the front brake cable with a commercially available cable lubricant to prevent premature wear and corrosion Front Make sure the brake arm spring and fasteners are in good condition Rear Make sure the brake rod brake arm spring and fasteners are in good condition ０８０３１９１０１９１６３１ＧＣＦ７２０００９７ ...

Page 97: ...ill loosen more rapidly due to the initial seating of the parts Excessively loose spokes may result in instability at high speeds and the possible loss of control Loose spokes may also cause rim or spoke damage not covered by warranty It s also important that the rim locks are secure to prevent tire slippage It is not necessary to remove the wheels to perform the recommended service in the Mainten...

Page 98: ... front wheel off the ground by placing a maintenance stand or support block under the engine Secure the rear of the motorcycle with tie down straps Loosen the cable guide bolt on the fork leg Disconnect the front brake cable from the brake arm Pull the brake assembly out carefully Remove the wheel Remove the front axle nut and front axle shaft Take care to prevent getting grease oil or dirt on the...

Page 99: ...k leg is located in the slot in the brake panel Check front brake adjustment page If a torque wrench was not used to install the wheel see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Torque the front axle nut to 2 1 3 5 6 83 ０８０３１９１０１９４４３１ＧＣＦ７２００１００ ...

Page 100: ...n straps Unscrew the rear brake adjuster Press the rear brake pedal and disconnect the brake rod from the brake arm Loosen the adjusting nut on the chain adjuster on both sides Unscrew the rear axle nut Pull the rear axle shaft out Push the wheel forward and derail the drive chain from the rear sprocket Remove the wheel Take care to prevent getting grease oil or dirt on the brake shoe surfaces Thi...

Page 101: ...e installed properly Adjust the drive chain page Adjust the rear brake page Apply the rear brake release it then spin the wheel and check that it rotates freely Repeat this procedure several times If a torque wrench was not used to install the wheel see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity Torque the rear axle nut to...

Page 102: ...e detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations on tire repair and replacement Make sure the valve stem caps are secure If necessary install new caps Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly adversely affect handli...

Page 103: ...miles the readings will be higher If you let air out of warm tires to match the recommended cold pressures the tires will be underinflated The correct cold tire pressures are A flat tire or blowout is inconvenient and may even cause an accident Take time to inspect your tires and wheels before you ride For more information about handling flat tires see page If you decide to adjust tire pressures f...

Page 104: ...d carefully inspect the tire as described on page Inspect carefully for bumps or bulges in the side of the tire or the tread Replace any tire that has a bump or bulge Look closely for cuts slits or cracks in the tires Replace a tire if you can see fabric or cord Check for rocks or other objects embedded in the tire or tread Remove any objects Check the position of both valve stems A tilted valve s...

Page 105: ...Servicing Your Honda The tires that came on your motorcycle were designed to provide a good combination of handling braking durability and comfort across a broad range of riding conditions Use a replacement tire equivalent to the original Replace the tube any time you replace a tire The old tube will probably be stretched and if installed in a new tire could fail Have the wheel balanced after a ne...

Page 106: ...ons Refer to on page Check the side stand spring for damage and loss of tension Check the side stand assembly for freedom of movement If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean engine oil 1 2 1 43 ０８０３１９１０２０４７３１ＧＣＦ７２００１０７ ...

Page 107: ...torcycle is ridden in unusually dusty or muddy areas more frequent maintenance will be necessary Before servicing your drive chain turn the engine OFF lower the side stand and check that your transmission is in neutral It is not necessary to remove or replace the drive chain to perform the recommended service in the Maintenance Schedule Check slack in the lower drive chain run midway between the s...

Page 108: ...king Check the chain slider for wear If the ridge in the center of the slider is worn have your Honda dealer replace the chain slider Inspect the drive chain for damaged rollers loose pins dry or rusted links kinked or binding links excessive wear Replace the drive chain page if it has damaged rollers loose pins or kinks that cannot be freed Lubricate the drive chain page if it appears dry or show...

Page 109: ...limit of adjustment Excessive slack indicates the chain is worn beyond its service limit To check the chain s service limit remove the drive chain page Then measure the distance between a span of pins from pin center to pin center If the distance exceeds the service limit the drive chain is worn out and should be replaced cont d 5 New Chain Service Limit 85 104 ０８０３１９１０２１１３３１ＧＣＦ７２００１１０ ...

Page 110: ...ervicing Your Honda Use of a new chain with worn sprockets will cause rapid chain wear Inspect the front and rear sprocket teeth for excessive wear or damage If necessary have your Honda dealer replace a worn sprocket Loosen the rear axle nut Turn the adjusting nuts on the right and left chain adjusters an equal number of turns to increase or decrease chain slack 1 2 6 1 2 ０８０３１９１０２１２２３１ＧＣＦ７...

Page 111: ...ubricant penetrates between the link plates pins bushings and rollers If a torque wrench is not used for this installation see your Honda dealer as soon as possible to verify proper assembly Recheck drive chain slack Check rear brake pedal freeplay and adjust as necessary page Freeplay is affected when repositioning the rear wheel to adjust drive chain slack Lubricate every 300 miles 500 km or soo...

Page 112: ...r link retaining clip with pliers Do not bend or twist the clip Remove the master link Remove the drive chain Inspect the drive chain for possible wear or damage Replace the drive chain if it has damaged rollers loose fitting links or otherwise appears unserviceable Clean the drive chain with a non flammable high flash point solvent such as kerosene not gasoline and allow it to dry 2 1 3 1 ０８０３１...

Page 113: ...er link and pulling the old chain to position the new chain on the sprockets Inspect the sprocket teeth for wear or damage We recommend replacing the sprocket whenever a new chain is installed Lubricate the drive chain Pass the chain over the sprockets and join the ends of the chain with the master link For ease of assembly hold the chain ends against adjacent rear sprocket teeth while inserting t...

Page 114: ...e you re cleaning be sure to look for damage wear and gasoline or oil leaks To clean your motorcycle you may use water a mild neutral detergent and water a mild spray and wipe cleaner polisher a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycle is sti...

Page 115: ... cool water to remove loose dirt Fill a bucket with cool water Mix in a mild neutral detergent such as dish washing liquid or a product made especially for washing motorcycles or automobiles Wash your motorcycle with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime After washing rinse your motorcycle thoroughly with plenty of ...

Page 116: ...usting Start the engine and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance 6 7 8 ０８０３１９１０２２１４３１ＧＣＦ７２００１１７ ...

Page 117: ...or an off road adventure how to transport and store your Honda and how to be an environmentally responsible motorcycle owner Preparing for a Ride Transporting Your Honda Storing Your Honda You the Environment 110 112 114 117 ０８０３１９１０２２２１３１ＧＣＦ７２００１１８ ...

Page 118: ...d Management USA only the Ministry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your motorcycle and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see which begins on page We recommend that you always take water food a first aid kit and your owne...

Page 119: ...ends on the kind of terrain how long you expect to ride how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 9 ０８０３１９１０２２３６３１ＧＣＦ７２...

Page 120: ...railer rail Attach the lower ends of two straps to the tie down hooks on your vehicle Attach the upper ends of the straps to the handlebar one on the right side the other on the left close to the fork Use a loading ramp Make sure the fuel valve is off Secure the motorcycle in an upright position using motorcycle tie down straps Avoid using rope which can loosen and allow the motorcycle to fall ove...

Page 121: ...ront suspension is compressed about half way Too much pressure is unnecessary and could damage the fork seals We recommend that you do not transport your motorcycle on its side This can damage the motorcycle and leaking gasoline could be a hazard Use another tie down strap to keep the rear of the motorcycle from moving ０８０３１９１０２２４９３１ＧＣＦ７２００１２２ ...

Page 122: ...toring it That way needed repairs won t be forgotten and it will be easier to get your motorcycle running again For more information about storage refer to the available from your Honda dealer USA only We suggest you perform the following procedures to keep your motorcycle in top condition These storage procedures will reduce the deterioration that can occur during storage ０８０３１９１０２２５４３１ＧＣＦ７...

Page 123: ...ips Preparation for Storage Change the engine oil page Fill the fuel tank Make sure the fuel fill cap is properly installed Check that the fuel valve is OFF Drain the carburetor into an approved gasoline container and dispose of it in an approved manner page If storage will last longer than one month carburetor draining is important to assure proper performance after storage cont d 1 2 3 4 63 117 ...

Page 124: ... page then test ride your motorcycle at low speeds Cover your motorcycle with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate Store your motorcycle in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation Inflate the tires to their recommended pressures page...

Page 125: ... damaged and ride only in areas approved for off road vehicles Loud motorcycles can be offensive Ride as quietly as possible don t remove your spark arrester and don t modify the muffler or any other part of your air intake and exhaust systems Such modifications not only increase noise they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your motorcycl...

Page 126: ... contaminate our drinking water lakes rivers and oceans Before changing your oil make sure you have the proper containers Put oil and other toxic wastes in separate sealed containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and get instructions on how to dispose of non recyclable wastes ０８ ...

Page 127: ...ething may go wrong This section gives practical advice to help you deal with a wide range of problems Take time to read this section before you ride Also review the tips in page General Guidelines If Your Engine Quits or Won t Start If You Have a Flat Tire If You Crash If You Lose Your Key If a Component Fails 110 120 121 122 124 125 125 ０８０３１９１０２３３３３１ＧＣＦ７２００１２８ ...

Page 128: ...decide what to do Whatever the problem the most important rules are If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail and continue riding Or you may be able to make a temporary repair that allows you to slowly ride back to your base where you can make a permanent repair or get help When a problem is more se...

Page 129: ... specific problems follow If the engine wasn t making any unusual noises before it quit running and it feels normal when you operate the kickstarter you can probably rule out a major mechanical problem Make sure there is enough gas in the tank and the fuel valve is at the ON or RESERVE position Check the fuel fill cap vent tube to see if it is pinched or obstructed Turn the fuel valve OFF disconne...

Page 130: ...he fuel system appears to be okay check the ignition system this requires a spark plug wrench If you cannot identify or correct the problem you will have to push your motorcycle back to your base or get some help Operate the kickstarter while you watch the spark plug If it sparks the ignition system is probably working If there is no spark install a new spark plug if you have one with you If there...

Page 131: ...ious or a temporary repair doesn t hold the tube must be replaced The tire will also need to be replaced if it is damaged page Replacing a tube or tire involves removing and re installing the wheel pages If you are unable to repair a flat tire on the trail you will need to push the motorcycle back to your base or send for help We strongly recommend that you do not try to ride with a flat tire The ...

Page 132: ...eone for help Do not ride if you will risk further injury If you decide that you are capable of riding safely first evaluate the condition of your motorcycle If the engine is still running turn it off and look it over carefully inspect it for fluid leaks check the tightness of critical nuts and bolts and secure such parts as the handlebar control levers brakes and wheels Sometimes crash damage is ...

Page 133: ...w master link However if the chain breaks or does other damage when it comes off you may not be able to make a trailside repair If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda They may have it listed in their records If they don t transport your motorcycle to them or the nea...

Page 134: ...to ride carefully back to your base using the rear brake for slowing or stopping If you damage a throttle cable or other critical component your motorcycle may be unsafe to ride Carefully assess the damage and make any repairs that you can But if there is any doubt it s best to be conservative and safe ０８０３１９１０２４２８３１ＧＣＦ７２００１３５ ...

Page 135: ...nd other technical data plus information on government requirements and how to break in your motorcycle Vehicle Identification Specifications Break in Guidelines High Altitude Carburetor Adjustment Emission Control Systems Oxygenated Fuels 128 130 135 136 137 141 ０８０３１９１０２４３５３１ＧＣＦ７２００１３６ ...

Page 136: ...r is stamped on the left side of the engine The VIN is stamped on the left side of the steering head The VIN and engine serial number are required when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the section at the rear of the manual 2 1 ０８０３１９１０２４４２３１ＧＣＦ７２００１３７ ...

Page 137: ...nical Information Quick Reference The color code is helpful when ordering replacement parts You may record the color and code in the section at the rear of the manual The color label is attached to the frame behind the left side cover page 1 55 ０８０３１９１０２４４９３１ＧＣＦ７２００１３８ ...

Page 138: ...draining 0 6 US qt 0 6 after disassembly 0 8 US qt 0 8 Pro Honda USA only or Honda Canada only Foam Filter Oil or an equivalent Overall length Overall width Overall height Wheelbase Fuel tank capacity Fuel tank reserve Fuel recommendation Air cleaner oil Engine oil capacity Dimensions Fuel Lubricants 130 Specifications Technical Information ０８０３１９１０２４５９３１ＧＣＦ７２００１３９ ...

Page 139: ...led as energy conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil Passenger capacity Maximum weight capacity Cargo capacity Displacement Bore stroke Compression ratio Fuel Lubricants Capacities Engine Specifications Fuel Lubricants cont d 131 Specifications Technical I...

Page 140: ... 028 in 0 60 0 70 mm or or Intake Exhaust or Primary reduction Gear ratio 1st 2nd 3rd Final reduction Final drive Valve clearance cold Spark plug standard Spark plug cold climate below 5 C 41 F Spark plug extended high speed riding Spark plug gap Idle speed Engine Specifications Power Transmission 132 Specifications Technical Information ０８０３１９１０２５２１３１ＧＣＦ７２００１４１ ...

Page 141: ...in 100 mm 15 psi 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm cushion stroke axle travel axle travel Drive chain freeplay New chain length Used chain service limit length Caster Trail Tire size front Tire size rear Tire type Tire pressure front cold Tire pressure rear cold Suspension front Suspension rear Power Transmission Chassis Suspension 133 Specifications Technical Information ０８０３１９１０ ...

Page 142: ... N m 2 5 kgf m 43 lbf ft 59 N m 6 0 kgf m 43 lbf ft 59 N m 6 0 kgf m Engine oil drain bolt Front axle nut Rear axle nut Torque Specifications 134 Specifications Technical Information ０８０３１９１０２５４０３１ＧＣＦ７２００１４３ ...

Page 143: ... assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts and rapid acceleration ０８０３１９１０２５４４３１ＧＣＦ７２００１４４ ...

Page 144: ...he spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made...

Page 145: ...or 1 865 miles 3 000 km after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided USA only The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada EC require that your motorcycle comply with applicable exhaust emissions standards during its useful life when operated and maintained accordin...

Page 146: ... Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons The exhaust emission control system is composed of appropriate carburetor settings No adjustments should be made except for an idle speed adjustment with the throttle stop screw or carburetor adjustment for high altitude operation The exhaust emission control system is separate from the crankcase e...

Page 147: ...trol prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance ...

Page 148: ...ission performance unless your motorcycle will be used exclusively in competition If you modify your engine for use in sanctioned competition events you must deface or destroy the emission control information label This vehicle complies with the Fuel Permeation Emission Control regulations of the U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada...

Page 149: ...mum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by Volume You may use gasoline con...

Page 150: ...er service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately ０８０３１９１０２６２８３１ＧＣＦ...

Page 151: ...ontains information on your warranty and how to get an official Honda service manual Authorized Manuals Warranty Coverage Warranty Service The Honda Rider s Club USA only Your Honda Dealer Contacting Honda 144 147 148 149 150 151 ０８０３１９１０２６３６３１ＧＣＦ７２００１５２ ...

Page 152: ...nly Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most mechanically capable owners should ...

Page 153: ...harge Grand Total 3 75 145 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form USA only Can...

Page 154: ... only Do not send cash MasterCard VISA Discover Date Customer Signature These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery For returns a restocking fee may be applied against the original order Check here if your billing address is different from the shipping address shown above Expiration Mo Yr Account Number Security Code P O BOX 0...

Page 155: ... For more information see your Honda dealer It is important to realize that your warranty for your Honda applies to defects in material or factory workmanship Your warranty coverage does not apply to normal wear or deterioration associated with using the motorcycle There are responsibilities restrictions and exclusions which apply to these warranties Please read the Honda Motorcycle Warranties Boo...

Page 156: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the Service Manager of your Honda dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of...

Page 157: ...y differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcycle Division American Honda Motor Co Inc P O Box 2200 Torrance CA 90509 2200 mailstop 100 4C 7B telephone 866 784 1870 Canada Refer to the Warranty Booklet that was supplied with your vehicle Please include the follo...

Page 158: ...onsumer Information www hrca honda com You may be eligible for a Honda Rider s Club of America HRCA membership with the purchase of your new Honda You can log on to the HRCA Clubhouse website for details at ０８０３１９１０２７３７３１ＧＣＦ７２００１５９ ...

Page 159: ...nada only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your dealer can inform you about competition and other riding events in your area You...

Page 160: ...on Loading Accessories Modifications Accessories Modifications Loading Operating Controls Operation Component Locations Choke Lever Engine Stop Switch Front Brake Lever Fuel Valve Ignition Switch Kickstarter Rear Brake Pedal Shift Lever Side Stand Throttle Are You Ready to Ride Is Your Motorcycle Ready to Ride Pre ride Inspection Protective Apparel 21 21 21 21 2 5 8 8 10 12 14 17 17 18 19 20 20 20...

Page 161: ... ride Inspection Shifting Gears Starting Stopping the Engine Flooded Engine How to Stop the Engine Preparation Safe Riding Precautions Starting Procedure Maintenance Record Maintenance Safety Maintenance Schedule Important Safety Precautions The Importance of Maintenance 30 31 31 31 33 33 34 36 37 38 41 43 43 45 49 ０８０３１９１０２８１９３１ＧＣＦ７２００１６２ ...

Page 162: ...lutch System Side Stand Throttle Tires Tubes Valve Clearance Wheels Engine Idle Speed Spark Arrester Spark Plug Seat Removal You the Environment Storing Your Honda Preparing for a Ride Transporting Your Honda Appearance Care Suspension Brakes Tools Drive Chain Fluids Filters Engine Chassis 50 53 54 55 56 59 65 68 70 72 75 76 78 80 83 89 94 98 99 106 110 112 114 117 ０８０３１９１０２８４３３１ＧＣＦ７２００１６３ ...

Page 163: ... or Won t Start If You Have a Flat Tire If You Lose Your Key Break in Guidelines Emission Control Systems High Altitude Carburetor Adjustment Oxygenated Fuels Specifications Vehicle Identification Authorized Manuals Contacting Honda The Honda Rider s Club USA only Warranty Coverage Warranty Service Your Honda Dealer If You Crash 144 147 148 149 150 151 120 121 122 124 125 125 128 130 135 136 137 1...

Page 164: ... lever front 20 pedal rear 21 shoe wear 87 braking 36 break in guidelines 135 capacity fuel 57 carburetor high altitude adjustment 136 idle speed 75 choke lever 18 cleaner air 65 cleaning appearance care 106 clearance valve 72 clutch system adjustment 70 color label 129 consumer information 143 controls operating 13 customer service 149 drive chain 99 ０８０３１９１０２９０９３１ＧＣＦ７２００１６５ ...

Page 165: ...won t start 121 environment protecting 117 filter air 65 flat tire 122 flooded engine starting 33 fork 80 front brake lever 20 lever freeplay 83 front suspension 80 front wheel removal 90 fuel recommendation 56 oxygenated 141 tank capacity 57 valve 17 gap spark plug 77 gasohol 141 gasoline 56 gears shifting 34 high altitude carburetor adjustment 136 ０８０３１９１０２９１７３１ＧＣＦ７２００１６６ ...

Page 166: ... 9 loading 8 Honda contacting 149 Honda service manual 144 maintenance component locations 50 record 49 safety 43 schedule 45 manual service 144 modifications 11 oil engine 59 operating controls 13 operation component locations 14 over revving 35 oxygenated fuels 141 key lost 125 kickstarter 21 ０８０３１９１０２９２５３１ＧＣＦ７２００１６７ ...

Page 167: ...ng basic operation 29 before 23 clothing 24 precautions 30 safety 2 schedule maintenance 45 service customer 149 manuals 144 warranty 148 shifting gears 34 shoe brake 87 side cover removal 55 side stand 21 98 spark arrester 78 spark knock 56 spark plug 76 specifications 130 stand side 21 98 starting engine 31 stop switch engine 20 stopping engine 33 storage 114 ０８０３１９１０２９３３３１ＧＣＦ７２００１６８ ...

Page 168: ...ion no VIN 128 warranty coverage 147 extended 147 service 148 washing your motorcycle 107 weight limit 9 wheels 89 throttle freeplay 68 operation 20 tires air pressure 94 flat 122 replacing 97 tools 53 towing 35 training rider 3 150 transporting 112 troubleshooting starting 121 ０８０３１９１０２９３９３１ＧＣＦ７２００１６９ ...

Page 169: ...ters prevents premature wear and damage Frequent causes of costly engine repairs are Engine oil insufficient quantity improper oil Air cleaner dirty cleaned but not oiled leaking because of improper installation poor seal Frequent causes of costly chassis repair are Chain A loosely adjusted chain or a chain stretched because of lack of lubrication may come off and damage an engine case or wheel hu...

Page 170: ...ce Quick Reference Record important information here VIN Engine No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr ０８０３１９１０２９５４３１ＧＣＦ７２００１７１ ...

Page 171: ...re you ride page tires spokes rims leaks engine oil fuel drive chain cables nuts bolts spark plug cap throttle and brakes Tires Maximum Weight Capacity rider only no passenger or cargo and any accessories Engine Oil unleaded gasoline pump octane number of 86 or higher tank reserve Fuel Capacity Spark Plug Tire Pressure cold API Service Classification SG or higher except oils labeled as energy cons...

Page 172: ... Quick Reference Quick Reference These symbols are used in Operating Controls section SYMBOL COMPONENT SEE PAGE OFF engine stop switch RUN engine stop switch 20 20 ０８０３１９１０３０２１３１ＧＣＦ７２００１７３ ...

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