Honda CRF250RL 2017 Owner'S Manual Download Page 131

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■

Service Data

Tire size

Front

3.00-21 51P

Rear

120/80-18M/C 62P

Tire type

Bias-ply, tube

Recommended

Tire

Front

IRC GP-21F Z

Rear

IRC GP-22R

Tire air pressure

(Driver only)

Front

22 psi (150 kPa, 1.50 kgf/cm

)

Rear

22 psi (150 kPa, 1.50 kgf/cm

)

Tire air pressure

(Driver and

passenger)

Front

22 psi (150 kPa, 1.50 kgf/cm

)

Rear

25 psi (175 kPa, 1.75 kgf/cm

)

Minimum tread

depth

Front

0.12 in (3.0 mm)

Rear

0.12 in (3.0 mm)

Spark plug

(standard) SIMR8A9 (NGK)

Spark plug gap

(non-

adjustable) 0.03 - 0.04 in (0.8 - 0.9 mm)

Idle speed

1,450 ± 100 rpm

Recommended

engine oil

Honda 4-stroke motorcycle oil API Service

Classification SG or higher, excluding oils

marked as “Energy Conserving” or

“Resource Conserving” SAE 10W-30, JASO T

903 standard MA

Engine oil

capacity

After

draining

1.5 US qt (1.4 L)

After

draining &

filter

change

1.6 US qt (1.5 L)

After

disassembly 1.9 US qt (1.8 L)

Recommended

brake fluid

Honda DOT 3 or DOT 4 Brake Fluid

Cooling system

capacity

1.08 US qt (1.02 L)

Recommended

coolant

Pro Honda HP Coolant

Drive chain slack 1.6 - 2.0 in (40 - 50 mm)
Recommended

drive chain

lubricant

Pro Honda HP Chain Lube or equivalent

Standard drive

chain

DID 520VF
No. of links 106

Standard sprocket

size

Drive

sprocket

14T

Driven

sprocket

40T

20161109162608_31KZZC000_enu_BOOK Page 132 Wednesday, November 09 2016 16:29:40 JST

Specifications

Specifications

129

Summary of Contents for CRF250RL 2017

Page 1: ... 2 Operation Guide P 18 Maintenance P 35 Troubleshooting P 86 Information P 106 Specifications P 128 Index P 132 20161109162608_31KZZC000_enu_BOOK Page 4 Wednesday November 09 2016 16 29 40 JST CRF250RL RLA 31KZZC00 MOM 16069 1610 ...

Page 2: ...rm the pre ride inspection and other periodic checks in this manual When service is required remember that your Honda dealer knows your motorcycle best If you have the required mechanical know how and tools you can purchase an official Honda Service Manual to help you perform many maintenance and repair tasks 2 P 122 Read the warranty information thoroughly so that you understand the warranty cove...

Page 3: ...own good judgment You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions 3WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow in...

Page 4: ... P 11 Accessories Modifications P 15 Off Road Safety P 16 Loading P 17 20161109162608_31KZZC000_enu_BOOK Page 5 Wednesday November 09 2016 16 29 40 JST This section contains important information for safe riding of your motorcycle Please read this section carefully Motorcycle Safety ...

Page 5: ... Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the seat strap or your waist leaning with you in turns and keeping their feet on the footpegs even when the motorcycle is stopped Take Time to Learn Practice Even if you have ridden other motorcycles practice riding in a safe area to become familiar with ...

Page 6: ...rivers see you Be prepared to stop quickly or perform an evasive maneuver Make Yourself Easy to See Make yourself more visible especially at night by wearing bright reflective clothing positioning yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Be Alert for Off road Hazards The terrain can be present a variety of challenges when y...

Page 7: ... are Involved in a Crash Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of the injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you decide to continue riding first turn the ignition switch to t...

Page 8: ...er run your motorcycle inside a garage or other enclosure 3WARNING Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon monoxide gas Breathing this colorless odorless gas can quickly cause unconsciousness and lead to death Only run your motorcycle s engine when it is located in a well ventilated area outdoors 20161109...

Page 9: ...you of potential hazards that could cause serious injury Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your dealer for a replacement 20161109162608_31KZZC000_enu_BOOK Page 10 Wednesday November 09 2016 16 29 40 JST Safety Labels Motorcycle Safety 7 Continued ...

Page 10: ...20161109162608_31KZZC000_enu_BOOK Page 11 Wednesday November 09 2016 16 29 40 JST Safety Labels Motorcycle Safety 8 ...

Page 11: ... to weather and road conditions Helmet Should be safety standard certified high visibility and correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection USA Look for a DOT Department of Transportation certification label on any helmet you buy 3WARNING Not wearing a helmet increases the ch...

Page 12: ...f road Gear On road apparel may also be suitable for casual off road riding But if you plan on any serious off road riding you will need more serious off road gear In addition to your helmet and eye protection we recommend off road motorcycle boots and gloves riding pants with knee and hip pads a jersey with elbow pads and a chest shoulder protector 20161109162608_31KZZC000_enu_BOOK Page 13 Wednes...

Page 13: ...Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tires slip more easily on such surfaces and braking distances are longer Avoid continuous braking u Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engine braking with intermittent use of the brakes t...

Page 14: ...d sprockets to ensure correct ABS operation Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further slowing action downshift to a lower gear Use engine braking with intermittent use of the brakes to reduce speed when descending long steep slopes Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficien...

Page 15: ...emove the key when leaving the motorcycle unattended Use of an anti theft device is also recommended Parking with the Side Stand 1 Stop the engine 2 Push the side stand down 3 Slowly lean the motorcycle to the left until its weight rests on the side stand 4 Turn the handlebar fully to the left u Turning the handlebar to the right reduces stability and may cause the motorcycle to fall 5 Turn the ig...

Page 16: ...ing lower octane gasoline will result in decreased engine performance Do not use fuels containing a high concentration of alcohol 2 P 121 Do not use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank 20161109162608_31KZZC000_enu_BOOK Page 17 Wednesday November 09 2016 16 29 40 JST Riding Precautions Motorcycle Safety 14 ...

Page 17: ...to install accessories on your motorcycle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your motorcycle Your motorcycle was not designed for these attach...

Page 18: ...Familiarity with your motorcycle is critically important should a problem occur far from help Never ride beyond your ability and experience or faster than conditions warrant If you are not familiar with the terrain ride cautiously Hidden rocks holes or ravines could spell disaster A muffler is required in most off road areas Don t modify your exhaust system Remember that excessive noise bothers ev...

Page 19: ...Also follow these guidelines when you ride off road on rough terrain Do not carry a passenger Keep cargo small and light weight Make sure it cannot easily be caught on brush or other objects and that it does not interfere with your ability to shift position to maintain balance and stability 3WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow al...

Page 20: ...eration Guide 18 Throttle grip P 83 Coolant reserve tank P 68 Rear brake fluid reservoir P 70 Engine oil filter P 65 Engine oil fill cap P 63 Engine oil level inspection window P 63 Front brake fluid reservoir P 70 Engine oil drain bolt P 65 Air cleaner P 67 Spark arrester P 61 Right side cover P 56 ...

Page 21: ...T Operation Guide 19 Clutch lever P 80 Fuel fill cap P 32 Fuse box P 101 Drive chain P 74 Side stand P 73 Shift lever P 31 Battery P 54 Main fuse P 102 Seat P 55 Left side cover P 56 Crankcase breather P 84 Helmet holder P 33 Document bag P 34 Tool box Tool kit P 34 Spark plug P 58 ...

Page 22: ...essive engine rpm range Tachometer NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Display Check When the ignition switch is turned to the On position all the mode and digital segments will show If any part of these displays does not come on when it should have your dealer check for problems ...

Page 23: ...peedometer Clock 12 hour display Odometer TOTAL Tripmeter TRIP A B SEL button switches between the odometer and tripmeters Odometer Total distance ridden Tripmeter Distance ridden since tripmeter was reset press and hold SET button to reset to 0 0 km mile at the tripmeter display Remaining fuel when only 1st E segment starts flashing When is displayed go to your dealer for service When is displaye...

Page 24: ... button until the desired hour is displayed u Press and hold to advance the hour fast d Press the SET button The minute digits start flashing e Press the SEL button until the desired minute is displayed u Press and hold to advance the minute fast 20161109162608_31KZZC000_enu_BOOK Page 25 Wednesday November 09 2016 16 29 40 JST Operation Guide 22 Instruments Continued ...

Page 25: ...nds the display will stop flashing automatically and the adjustment will be cancelled 2 Changing the speed and mileage unit a Press the SEL button to select either km h km or mph mile for the speedometer odometer and tripmeters b Press the SET button The speed and mileage unit is set and then the display will return to the ordinary display 20161109162608_31KZZC000_enu_BOOK Page 26 Wednesday Novemb...

Page 26: ...e stop switch in the Run position If it comes on while engine is running P 89 Neutral indicator PGM FI Programmed Fuel Injection malfunction indicator lamp MIL If one of these indicators does not come on when it should have your dealer check for problems Rear ABS Anti lock Brake System OFF indicator CRF250RLA Comes on briefly when the ignition switch is turned to the On position Comes on when the ...

Page 27: ...olant temperature indicator Comes on briefly when the ignition switch is turned to the On position with the engine stop switch in the Run position If it comes on while running P 88 ABS Anti lock Brake System indicator CRF250RLA Comes on when the ignition switch is turned to the On position Goes off when your speed reaches approximately 6 mph 10 km h If it comes on while riding P 89 ...

Page 28: ... the switch turns the turn signal off Headlight dimmer switch Low beam Turn signal switch High beam Hazard switch Switchable when the ignition switch to the On position Can be turned to off regardless of the ignition switch position u The signals continue flashing with the ignition switch in Off or Lock after the hazard switch is on ...

Page 29: ...k position Steering Lock P 28 Engine stop switch Should normally remain in the run position u In an emergency switch to the Off position the starter motor will not operate to stop the engine Start button Headlight turns off when operating the starter motor Rear ABS switch CRF250RLA Switches the ABS function on the rear wheel on off P 29 On Turns electrical system on for starting riding Off Lock Tu...

Page 30: ...left b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the Off position 20161109162608_31KZZC000_enu_BOOK Page 31 Wednesday November 09 2016 16 29 40 JST Operation Guide 28 Switches Continued Push Turn Ignition key ...

Page 31: ...h while the indicator is flashing u The rear ABS OFF indicator is on when the ABS function on the rear wheel is turned off u The ABS function on the rear wheel remains on if the switch is released after indicator stops flashing To turn on the ABS function on both wheels a Stop the motorcycle b Press and hold the rear ABS switch until the rear ABS OFF indicator is turned off or turn the ignition sw...

Page 32: ...Turn the ignition switch to the On position c Shift the transmission to Neutral N indicator to come on Alternatively pull in the clutch lever to start your motorcycle with the transmission in gear so long as the side stand is raised d Press the start button with the throttle completely closed If the engine does not start a Open the throttle fully and press the start button for 5 seconds b Repeat t...

Page 33: ...rd to 4th 25 mph 40 km h From 4th to 5th 31 mph 50 km h From 5th to 6th 37 mph 60 km h Shifting Down From 6th to 5th 28 mph 45 km h From 5th to 4th 22 mph 35 km h From 4th to 3rd 16 mph 25 km h NOTICE Improper shifting can damage the engine transmission and drive train Also coasting or towing the motorcycle for long distances with the engine off can damage the transmission 20161109162608_31KZZC000...

Page 34: ...he Fuel Fill Cap a After refueling push the fuel fill cap closed until it locks b Remove the key and close the lock cover u The key cannot be removed if the fuel fill cap is not locked 3WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately ...

Page 35: ...n to lock b Remove the key and close the lock cover u Use the helmet holder only when parked 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder 20161109162608_31KZZC000_enu_BOOK Page 36 Wednesd...

Page 36: ...tored in the tool box located on the left side of the motorcycle u Insert the ignition key and turn it clockwise to open the tool box 20161109162608_31KZZC000_enu_BOOK Page 37 Wednesday November 09 2016 16 29 40 JST Operation Guide 34 Storage Equipment Continued Document bag Tool box Tool kit Ignition key ...

Page 37: ...Stand P 73 Drive Chain P 74 Wheels P 79 Clutch P 80 Throttle P 83 Crankcase Breather P 84 Other Adjustments P 85 Adjusting the Headlight Aim P 85 20161109162608_31KZZC000_enu_BOOK Page 38 Wednesday November 09 2016 16 29 40 JST Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data An optional larger t...

Page 38: ...blem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual For information about the exhaust emission and noise emission requirements of the U S Environmental Protection Agency EPA the California Air Resources Board CARB and the Environment Canada EC 2 P 116 USA Maintenance re...

Page 39: ...sk Follow these guidelines when performing maintenance Stop the engine and remove the key Place your motorcycle on a firm level surface using the side stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instructed and do so in a well ventilated area 20161109162608_31...

Page 40: ... of these requirements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Retain all receipts If you sell the motorcycle these receipts should be transferred with the mot...

Page 41: ...8 Cooling System Secondary Air Supply System Evaporative Emission Control System 4 Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Service Manual 2 P 122 Inspect clean adjust lubricate or replace if necessary Lubricate Replace Clean Technical In the in...

Page 42: ...park Arrester 6 61 Nuts Bolts Fasteners 5 Wheels Tires 5 51 79 Steering Head Bearings Notes 1 At higher odometer reading repeat at the frequency interval established here 4 5 50 STATE meets California Service more frequently when riding OFF ROAD 2 Service more frequently when riding in unusually wet or dusty areas 6 7 USA only Replacement requires mechanical skill 3 Service more frequently when ri...

Page 43: ...e following Tire tread wear and air pressures are within limits 2 P 128 Lights horn and turn signals operate normally Check the condition of the drive chain Adjust slack and lubricate as needed 2 P 49 Check the following items if you are carrying a passenger or cargo Combined weight is within load limits 2 P 128 Cargo is secured properly Check the following items after you get on your motorcycle T...

Page 44: ...the following Make sure spokes are tight Check the rims for any damage 2 P 79 Oil level is between the upper and lower marks 2 P 63 Check the fuel level and refuel when needed 2 P 14 2 P 32 Be sure the fuel fill cap is securely fastened 2 P 32 Clutch lever operates smoothly Adjust freeplay if necessary 2 P 80 Check for loose cables and other parts and anything that appears abnormal Use a wrench to...

Page 45: ... have a full supply of spare fuses Nuts bolts Check the major nuts and bolts and tighten as needed Crankcase Breather Service the crankcase breather more frequently if your motorcycle is ridden in the rain or often at full throttle Service the breather if you can see deposits in the transparent section of the drain tube 2 P 84 Periodic Checks You should also perform other periodic maintenance chec...

Page 46: ...l is attached to the left side of the front frame 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle 20161109162608_31KZZC000_enu_BOOK Page 47 Wednesday November 09 2016 16 29 40 JST Maintenance Fundamentals Maintenan...

Page 47: ...s Electrolyte splashes onto your skin u Remove affected clothing and wash your skin thoroughly using water Electrolyte splashes into your mouth u Rinse mouth thoroughly with water and do not swallow 3WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing ...

Page 48: ...s that drain the battery or you do not ride frequently we recommend that you charge the battery every 30 days using a charger designed specifically for your Honda which can be purchased from your dealer Read the information that came with your battery charger and follow the instructions on the battery Avoid using an automobile type battery charger as these can overheat a motorcycle battery and cau...

Page 49: ...ng check for and replace any blown fuses 2 P 101 Inspecting and Replacing Fuses Turn the ignition switch to the Off position to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications 2 P 130 NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system If a fuse fails repeate...

Page 50: ...d 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard grades oils by their viscosity 3 The API classification specifies the quality and performance rating of engine oils Use SG or higher oils ex...

Page 51: ...ntainer Drive Chain The drive chain must be inspected and lubricated regularly Inspect the chain more frequently if you often ride on bad roads ride at high speed or ride with repeated fast acceleration 2 P 74 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins has missing O rings or kinks have the chain inspected by your dealer Also inspect the drive sprock...

Page 52: ...oline and benzene abrasive cleaner chain cleaner or lubricant NOT designed specifically for O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tires Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle Recommended Coolant Pro Honda HP Coolant is a pre mixed solution of antifreeze and distilled water Concentratio...

Page 53: ...e air pressure before each off road ride and whenever you return to pavement after riding off road If you only ride on pavement check the pressure at least once a month or any time you think the tires look low Always check air pressure when your tires are cold If you decide to adjust the tire pressure for a particular off road riding condition make changes a little at a time Inspecting for Damage ...

Page 54: ...d loose spokes Also inspect the valve stems for their positions A tilted valve stem indicates the tube is slipping inside the tire or the tire is slipping on the rim See your dealer 3WARNING Riding on tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tire inflation and maint...

Page 55: ...talled in a new tire 3WARNING Installing improper tires on your motorcycle can adversely affect handling and stability and can cause a crash in which you can be seriously hurt or killed Always use the size and type of tires recommended in this owner s manual Air Cleaner This motorcycle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise with...

Page 56: ...care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Make sure the clock information is correct after the battery is reconnected 2 P 22 For proper handling of the battery see Maintenance Fundamentals 2 P 45 Battery Goes Dead 2 P 97 20161109162608_31KZZC000_enu_BOOK Page 5...

Page 57: ...o the front stay and rear stays 2 Install the collars onto the hook bolts Tighten the hook bolts Torque 15 lbf ft 21 N m 2 1 kgf m 20161109162608_31KZZC000_enu_BOOK Page 58 Wednesday November 09 2016 16 29 40 JST Removing Installing Body Components u Seat Maintenance 55 Hook bolt Prongs Hook bolt Collar Tab Recess Front stay Seat Rear stays Collar ...

Page 58: ...ide cover Installation Install the parts in the reverse order of removal 20161109162608_31KZZC000_enu_BOOK Page 59 Wednesday November 09 2016 16 29 40 JST Removing Installing Body Components u Side Cover Maintenance 56 Right Left Grommets Prongs Tool box Bolt Bolt Left side cover Grommets Bolt Right side cover Prongs Bolt ...

Page 59: ...Remove the rear under cowl Installation Install the parts in the reverse order of removal 20161109162608_31KZZC000_enu_BOOK Page 60 Wednesday November 09 2016 16 29 40 JST Removing Installing Body Components u Under Cowl Maintenance 57 Front Side Front under cowl Bolts Rear Side Bolts and washers Rear under cowl ...

Page 60: ...ectrode is contaminated with accumulated objects or dirt replace the spark plug with a new one To check the spark plug gap use only a wire type feeler gauge To prevent damaging the iridium coating of the center electrode never use a leaf type feeler gauge Do not adjust the spark plug gap If the gap is out of specification replace the spark plug with a new one 1 Disconnect the spark plug cap from t...

Page 61: ...n the spark plug gap If the gauge fits in the gap replace the plug with a new one 6 Make sure the plug washer is in good condition 7 Install the spark plug With the plug washer attached thread the spark plug in by hand to prevent cross threading 20161109162608_31KZZC000_enu_BOOK Page 62 Wednesday November 09 2016 16 29 40 JST Spark Plug u Checking Spark Plug Maintenance 59 Continued Spark plug cap...

Page 62: ...tighten the plug again 1 8 turn after it seats NOTICE An improperly tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged 9 Reinstall the spark plug cap Take care to avoid pinching any cables or wires 20161109162608_31KZZC000_enu_BOOK Page 63 Wednesday November 09 2016 16 29 40 JST Spark Plug u Checking Spark Plu...

Page 63: ...n your engine from reaching the environment 1 Allow the engine and muffler to cool 2 Remove the right side cover 2 P 56 3 Remove the muffler cover bolts and muffler cover from the muffler 4 Remove the tail cap cover bolts and tail cap cover from the muffler 20161109162608_31KZZC000_enu_BOOK Page 64 Wednesday November 09 2016 16 29 40 JST Maintenance 61 Continued Spark arrester mounting bolts Spark...

Page 64: ...Install the gasket and the spark arrester and tighten the spark arrester mounting bolts Torque 6 6 lbf ft 9 N m 0 9 kgf m 8 Install the tail cap cover and tighten the tail cap cover bolts Torque 3 9 lbf ft 5 25 N m 0 5 kgf m 9 Install the muffler cover and tighten the muffler cover bolts Torque 1 1 lbf ft 1 5 N m 0 2 kgf m 10 Install the right side cover 2 P 56 20161109162608_31KZZC000_enu_BOOK Pa...

Page 65: ... minutes 3 Place your motorcycle in an upright position on a firm level surface 4 Check that the oil level is between the upper level and lower level marks in the oil level inspection window 20161109162608_31KZZC000_enu_BOOK Page 66 Wednesday November 09 2016 16 29 40 JST Maintenance 63 Oil fill cap Oil level inspection window Upper level mark Lower level mark ...

Page 66: ...el mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication and clutch operation For the recommended oil and oil selection guidelines see Maintenance Fu...

Page 67: ...minutes 3 Turn the ignition switch to the Off position and wait for 2 to 3 minutes 4 Place your motorcycle on a firm level surface 5 Place a drain pan under the drain bolt 6 Remove the oil fill cap drain bolt and sealing washer to drain the oil 7 Remove the oil filter cover oil filter spring and gasket by removing the oil filter cover bolts u Discard the oil and oil filter at an approved recycling...

Page 68: ...he recommended oil 2 P 48 2 P 129 and install the oil fill cap Required oil When changing oil engine oil filter 1 6 US qt 1 5 L When changing oil only 1 5 US qt 1 4 L 12 Check the oil level 2 P 63 13 Check that there are no oil leaks 14 Install the under cowl 2 P 57 NOTICE Improper installation of the oil filter can result in serious damage to the engine 20161109162608_31KZZC000_enu_BOOK Page 69 W...

Page 69: ...ht side cover 2 P 56 2 Remove the air cleaner housing cover by removing the screws 3 Release the tabs and pull out the air cleaner element 4 Install the new air cleaner element u Make sure the air cleaner element is installed securely 5 Install the parts in the reverse order of removal 20161109162608_31KZZC000_enu_BOOK Page 70 Wednesday November 09 2016 16 29 40 JST Maintenance 67 Air cleaner elem...

Page 70: ...that the coolant level is between the UPPER level and LOWER level marks in the reserve tank If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected by your dealer 20161109162608_31KZZC000_enu_BOOK Page 71 Wednesday November 09 2016 16 29 40 JST Maintenance 68 UPPER level mark LOWER level mark Reserve tank Reserve tank c...

Page 71: ...ark u Make sure no foreign objects enter the reserve tank opening 2 Securely reinstall the reserve tank cap 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Changing Coolant Have your dealer change the coolant unless you have the proper tools and are m...

Page 72: ...WER level and UPPER level marks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your motorcycle inspected by your dealer 20161109162608_31KZZC000_enu_BOOK Page 73 Wednesday November 09 2016 16 29 40 JST Maintenance 70 Fro...

Page 73: ...er 2 Rear Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time 20161109162608_31KZZC000_enu_BOOK Page 74 Wednesday November 09 2016 16 29 40 JST Brakes u Inspecting the Brake Pads Maintenance 71 Front Rear Pads Wear indicator Disc Pads Wear indicator Disc Wear indicator Wear in...

Page 74: ...rn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon 20161109162608_31KZZC000_enu_BOOK Page 75 Wednesday November 09 2016 16 29 40 JST Brakes u Adjusting the Brake Light Switch Maintenance 72 Brake light switch Adjusting nut B A ...

Page 75: ... 3 Sit on the motorcycle put the transmission in Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower the side stand all the way The engine should stop as you lower the side stand If the engine doesn t stop have your motorcycle inspected by your dealer 20161109162608_31KZZC000_enu_BOOK Page 76 Wednesday November 09 2016 16 29 40 ...

Page 76: ... your motorcycle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 1 6 2 0 in 40 50 mm u Do not ride your motorcycle if the slack exceeds 2 4 in 60 mm 4 Roll the motorcycle forward and check that the chain moves smoothly 5 Inspect the sprockets 2 P 49 6 Clean and lubricate the drive chain 2 P 50 201611091...

Page 77: ...ransmission to Neutral Stop the engine 2 Place your motorcycle on its side stand on a firm level surface 3 Loosen the rear axle nut 4 Loosen the lock nuts on both adjusting bolts 20161109162608_31KZZC000_enu_BOOK Page 78 Wednesday November 09 2016 16 29 40 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 75 Continued Adjusting plate Adjusting bolt Lock nut Rear axle nut Adjusting bolt...

Page 78: ... the reference mark on both sides of the swingarm Both marks should correspond If the axle is misaligned turn the right or left adjusting bolt until the marks are aligned and recheck chain slack 7 Tighten the rear axle nut Torque 65 lbf ft 88 N m 9 0 kgf m 8 Hold the adjusting bolts and tighten the lock nuts Torque 20 lbf ft 27 N m 2 8 kgf m 9 Recheck drive chain slack If a torque wrench was not u...

Page 79: ... on the label after the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced Chain DID 520VF If necessary have the drive chain replaced by your dealer 20161109162608_31KZZC000_enu_BOOK Page 80 Wednesday November 09 2016 16 29 40 JST Drive Chain u Adjusting the Drive Chain Slack Maintenance 77 Indicator groove Red zone ...

Page 80: ...ar limit line To inspect the wear limit line remove the drive sprocket cover by removing the bolts If necessary have the drive chain slider replaced by your dealer 20161109162608_31KZZC000_enu_BOOK Page 81 Wednesday November 09 2016 16 29 40 JST Drive Chain u Checking the Drive Chain Slider Maintenance 78 Wear limit indicator Drive chain slider Wear limit line Bolts Drive sprocket cover ...

Page 81: ...the recommended service in the Maintenance Schedule However information for wheel removal is provided for emergency situations 2 P 91 1 Inspect the wheel rims and spokes for damage 2 Tighten any loose spokes 3 Rotate the wheel slowly to see if it appears to wobble If it does the rim is out of round or not true If the wobble is noticeable see your dealer for inspection 20161109162608_31KZZC000_enu_...

Page 82: ...r kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion NOTICE Improper freeplay adjustment can cause premature clutch wear 20161109162608_31KZZC000_enu_BOOK Page 83 Wednesday November 09 2016 16 29 40 JST Maintenance 80 Clutch lever Freeplay ...

Page 83: ...Turn the minor clutch cable adjuster until the freeplay is 0 4 0 8 in 10 20 mm 4 Tighten the minor lock nut and check the freeplay again 5 Install the rubber dust cover 20161109162608_31KZZC000_enu_BOOK Page 84 Wednesday November 09 2016 16 29 40 JST Clutch u Adjusting the Clutch Lever Freeplay Maintenance 81 Continued Rubber dust cover Minor lock nut Minor clutch cable adjuster ...

Page 84: ... until the clutch lever freeplay is 0 4 0 8 in 10 20 mm 4 Tighten the major lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your motorcycle should move smoothly and accelerate gradually If proper adjustment canno...

Page 85: ...r if the cable is damaged have the motorcycle inspected by your dealer Freeplay at the throttle grip flange 0 1 0 2 in 2 6 mm Adjusting the Throttle Freeplay 1 Loosen the lock nut 2 Turn the adjuster until the freeplay is 0 1 0 2 in 2 6 mm 3 Tighten the lock nut and inspect the throttle action again 20161109162608_31KZZC000_enu_BOOK Page 86 Wednesday November 09 2016 16 29 40 JST Maintenance 83 Fr...

Page 86: ...table container under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube 20161109162608_31KZZC000_enu_BOOK Page 87 Wednesday November 09 2016 16 29 40 JST Maintenance 84 Crankcase breather tube ...

Page 87: ...e headlight for proper alignment Turn the pinion using a Phillips screwdriver provided in the tool kit 2 P 34 in or out as necessary Obey local laws and regulations 20161109162608_31KZZC000_enu_BOOK Page 88 Wednesday November 09 2016 16 29 40 JST Maintenance 85 Lower Raise Pinion ...

Page 88: ...amp MIL P 89 ABS Anti lock Brake System Indicator P 89 Other Warning Indications P 90 Fuel Gauge Failure Indication P 90 Tire Puncture P 91 Electrical Trouble P 97 Battery Goes Dead P 97 Burned out Light Bulb P 97 Blown Fuse P 101 Unstable Engine Operation Occurs Intermittently P 105 20161109162608_31KZZC000_enu_BOOK Page 89 Wednesday November 09 2016 16 29 40 JST Troubleshooting ...

Page 89: ...oon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 30 Make sure engine stop switch is in the Run position 2 P 27 Check for a blown fuse 2 P 101 Check for a loose battery connection or battery terminal corrosion 2 P 45 2 P 54 Check the condition of the battery 2 P 97 If the problem continues have your motorcycle inspected by your ...

Page 90: ... the radiator fan is operating and then turn the ignition switch to the Off position If the fan is not operating Suspect a fault Do not start the engine Transport your motorcycle to your dealer If the fan is operating Allow the engine to cool with the ignition switch in the Off position 3 After the engine has cooled inspect the radiator hose and check if there is a leak 2 P 68 If there is a leak D...

Page 91: ...s soon as possible Indicator comes on or starts flashing while riding Indicator does not come on when the ignition switch is in the On position Indicator does not go off at speeds above 6 mph 10 km h If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while your motorcy...

Page 92: ... If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 20161109162608_31KZZC000_enu_BOOK Page 93 Wednesday November 09 2016 16 29 40 JST Troubleshooting 90 ...

Page 93: ...a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tire should be carefully inspected as described 3WARNING Riding your motorcycle with a temporary tire or tube repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tire or t...

Page 94: ... your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist 5 Remove the front axle shaft side collars and wheel u Avoid getting grease oil or dirt on the disc or pad surfaces u Do not pull the brake lever while the brake caliper is removed 20161109162608_31KZZC000_enu_BOOK Page 95 Wednesday November 09 2016 16 29 40 JST Tire Puncture u Removing Wheels T...

Page 95: ... 7 0 kgf m 4 Lower the front wheel on the ground 5 Apply the brake lever several times Then pump the fork several times 6 Tighten the axle pinch bolt Torque 16 lbf ft 22 N m 2 2 kgf m 7 Raise the front wheel off the ground again and check that the wheel rotates freely after you release the brake 8 Lower the front wheel on the ground again If a torque wrench was not used for installation see your d...

Page 96: ...rd for maximum drive chain slack 4 Remove the rear axle nut 5 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 6 Remove the rear axle shaft and adjusting plates 20161109162608_31KZZC000_enu_BOOK Page 97 Wednesday November 09 2016 16 29 40 JST Tire Puncture u Removing Wheels Troubleshooting 94 Adjusting plate Adjusting bolt Lock nut Rear axle nut Pulser ring Wheel s...

Page 97: ...l reverse the removal procedure u Take care to prevent the brake caliper from scratching the wheel during installation NOTICE When installing a wheel or caliper into original position carefully fit the brake disc between the pads to avoid scratching them 2 Make sure that the slot on the brake caliper bracket is positioned in the lug on the swingarm 20161109162608_31KZZC000_enu_BOOK Page 98 Wednesd...

Page 98: ...eel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity 20161109162608_31KZZC000_enu_BOOK Page 99 Wednesday November 09 2016 16 29 40 JST Tire Puncture u Removing Wheels Troubleshooting 96 ...

Page 99: ...using an automobile battery is not recommended as this can damage your motorcycle s electrical system Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the Off or Lock position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the lig...

Page 100: ...ulb 1 Remove the seat 2 P 55 2 Remove the hook bolts and collars 3 Remove the prongs from the grommets 4 Remove the rear fender 20161109162608_31KZZC000_enu_BOOK Page 101 Wednesday November 09 2016 16 29 40 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 98 Headlights Collar Collar Hook bolt Hook bolt Prong Grommet Rear fender ...

Page 101: ...rn Signal Light Bulb 1 Remove the screw 2 Remove the turn signal lens 3 Slightly press the bulb and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal 20161109162608_31KZZC000_enu_BOOK Page 102 Wednesday November 09 2016 16 29 40 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 99 Continued Bulb Socket Turn signal lens Screw Bulb ...

Page 102: ...e a LED If there is a LED which is not turned on see your dealer for this servicing 20161109162608_31KZZC000_enu_BOOK Page 103 Wednesday November 09 2016 16 29 40 JST Electrical Trouble u Burned out Light Bulb Troubleshooting 100 License plate light ...

Page 103: ... out with the fuse puller in the tool kit one by one check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating 4 Close the fuse box cover 5 Install the left side cover 20161109162608_31KZZC000_enu_BOOK Page 104 Wednesday November 09 2016 16 29 40 JST Electrical Trouble u Blown Fuse Troubleshooting 101 Continued Fuse box cover Spare fuses ...

Page 104: ... kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating u Spare main fuse is provided in the starter magnetic switch 5 Reinstall parts in the reverse order of removal 20161109162608_31KZZC000_enu_BOOK Page 105 Wednesday November 09 2016 16 29 40 JST Electrical Trouble u Blown Fuse Troubleshooting 102 Starter magnetic switch Main fuse Spare main fuse Wire co...

Page 105: ... for a blown fuse Always replace a blown fuse with a spare fuse of the same rating u Spare ABS main fuse is provided in the fuse box 2 P 101 4 Close the fuse box cover 5 Reinstall the left side cover 20161109162608_31KZZC000_enu_BOOK Page 106 Wednesday November 09 2016 16 29 40 JST Electrical Trouble u Blown Fuse Troubleshooting 103 Continued ABS main fuse Fuse box cover ...

Page 106: ...ce a blown fuse with a spare fuse of the same rating 4 Close the fuse box cover 5 Reinstall the seat NOTICE If a fuse fails repeatedly you likely have an electrical problem Have your motorcycle inspected by your dealer 20161109162608_31KZZC000_enu_BOOK Page 107 Wednesday November 09 2016 16 29 40 JST Electrical Trouble u Blown Fuse Troubleshooting 104 Spare fuse Fuse box cover ...

Page 107: ...tently while riding Even if this symptom occurs you can continue to ride your motorcycle If unstable engine operation occurs even if sufficient fuel is available have your motorcycle inspected by your dealer as soon as possible 20161109162608_31KZZC000_enu_BOOK Page 108 Wednesday November 09 2016 16 29 40 JST Troubleshooting 105 ...

Page 108: ...You the Environment P 114 Vehicle Identification Number P 115 Emission Control Systems P 116 Catalytic Converter P 120 Oxygenated Fuels P 121 Authorized Manuals P 122 Warranty Coverage and Service P 123 Honda Contacts P 124 USA Reporting Safety Defects P 126 20161109162608_31KZZC000_enu_BOOK Page 109 Wednesday November 09 2016 16 29 40 JST Information ...

Page 109: ...the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch 20161109162608_31KZZC000_enu_BOOK Page 110 Wednesday November 09 2016 16 29 40 JST Keys Information 107 ...

Page 110: ...eter The display locks at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeter A and B return to 0 0 when each read out exceeds 9 999 9 Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag located under the seat Ignition Cut off System A banking lean angle sensor automatically stops the engine and fuel pump if the motorcycle ...

Page 111: ...water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth 4 After the motorcycle dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tires Brake discs pads drum or shoes contaminated with oil will suffer greatly reduced braking effectiveness and can lead to a crash 5 Lub...

Page 112: ...nder seat compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight u The headlight s inside lens may fog temporarily after washing or while riding in the rain This does not impact the headlight function However if you see a large amount of water or ice acc...

Page 113: ...an the windscreen with a soft cloth or sponge Avoid using detergents or any kind of chemical cleaner on the windscreen Dry with a soft clean cloth NOTICE To avoid possible scratching or other damage use only water and a soft cloth or sponge to clean the windscreen For a dirtier windscreen use a diluted neutral detergent with a sponge and plenty of water Make sure to wash off all the detergent Dete...

Page 114: ... period follow these guidelines Wash your motorcycle and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Lubricate the drive chain 2 P 50 Place your motorcycle on a maintenance stand and position a block so that both tires are off the ground After rain remove the body cover and allow the motorcycle to dry Remove the battery 2 P 54 to prevent disch...

Page 115: ...arranty in the Warranty tab for your Model Transporting Your Motorcycle If your motorcycle needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTICE Towing your motorcycle can cause serious damage to the tra...

Page 116: ...ved containers and take them to a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poisons that can hurt refuse ...

Page 117: ...red in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20161109162608_31KZZC000_enu_BOOK Page 118 Wednesday November 09 2016 16 29 40 JST Vehicle Identification Number Information 115 VIN VIN Engine number ...

Page 118: ...when operated and maintained according to the instructions provided CARB also requires that your motorcycle comply with applicable evaporative emission requirements during its useful life when operated and maintained according to the instructions provided USA Compliance with the terms of the Distributor s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to maintain a ...

Page 119: ...ke engine control fuel control and exhaust control subsystems The engine control module ECM uses sensors to determine how much air enters the engine and then controls how much fuel to inject Ignition Timing Control System The ignition timing control system adjusts the ignition timing to reduce the amount of HC CO and NOx produced Secondary Air Injection System The secondary air injection system ad...

Page 120: ... emissions Tampering with these components to reduce or defeat the effectiveness of the fuel permeation technologies is prohibited Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits and Canadian provincial laws may prohibit the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purpose...

Page 121: ...mpliance component or replacing any compliance component with a noncompliant component Problems Affecting Motorcycle Exhaust Emissions Have your motorcycle inspected and repaired by your dealer if you experience any of the following symptoms Hard starting or stalling after starting Rough idling Misfiring or backfiring during acceleration Poor engine performance and poor fuel economy 20161109162608...

Page 122: ... be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converters Always use unleaded gasoline Leaded gasoline will damage the catalytic converters Keep the engine in good running condition A poorly running engine can cause the catalytic converter to overheat causing damage to the converter or the motorcycle If your engine is misfiring backfiring st...

Page 123: ...ect the fuel system Never use a blend containing more than 5 If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages you may experience performance problems To resolve the problem have your dealer drain the fuel tank and replace with the correct fuel Fuel system or performance problems resulting from the use of an oxygenated fuel containing higher percentages ...

Page 124: ...a motorcycles scooters and ATV USA The Winter Storage Guide in conjunction with the Owner s Manual and Service Manual can help you prepare your Honda motorcycle scooter ATV and SxS for winter storage These Honda manuals are written for the professional technician However if you possess the proper tools observe the safety standards and are mechanically capable you should find them easy to use Speci...

Page 125: ...nty applies only to defects in material or workmanship of your Honda Your warranty coverage does not apply to the normal wear and deterioration associated with use of the motorcycle Your warranty coverage is not voided if you perform your own maintenance However failures that occur due directly to improper maintenance are not covered by these warranties USA You can extend almost all of your warran...

Page 126: ...s and you aren t satisfied with your dealer s handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If you are still not satisfied contact the owner of the dealership or their designated representative Honda Contacts American Honda Motor Co Inc If you wish to contact Honda directly to comment on your experiences with your moto...

Page 127: ...d most repairs It has the latest available service information from Honda and also handles warranty inspections and repairs The parts department offers Honda Genuine Parts Pro Honda products Honda Genuine Accessories USA only and Honda accessories and products Canada only that provide the same quality that went into your motorcycle USA The sales department offers the Honda Protection Plan to exten...

Page 128: ...y Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying American Honda Motor Co Inc 20161109162608_31KZZC000_enu_BOOK Page 129 Wednesday November 09 2016 16 29 40 JST Reporting Safety Defects Information 126 ...

Page 129: ...r or American Honda Motor Co Inc To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov 20161109162608_31KZZC000_enu_BOOK Page 130 Wednesday November 09 ...

Page 130: ... Rider and 1 passenger Minimum turning radius 7 5 ft 2 29 m Displacement 15 3 cu in 250 cm3 Bore x stroke 2 99 x 2 17 in 76 0 x 55 0 mm Compression ratio 10 7 1 Fuel Unleaded gasoline Recommended 86 PON or higher Tank capacity 2 67 US gal 10 1 L Battery YTZ8V 12 V 7 0 Ah 10 HR Gear ratio 1st 3 333 2nd 2 117 3rd 1 571 4th 1 304 5th 1 103 6th 0 967 Reduction ratio primary final 2 807 2 857 1 Includi...

Page 131: ...orcycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 1 5 US qt 1 4 L After draining filter change 1 6 US qt 1 5 L After disassembly 1 9 US qt 1 8 L Recommended brake fluid Honda DOT 3 or DOT 4 Brake Fluid Cooling system capacity 1 08 US qt 1 02 L Recommended coolant...

Page 132: ...4 N m 2 4 kgf m Oil filter cover bolt 7 lbf ft 10 N m 1 0 kgf m Front axle shaft 51 lbf ft 69 N m 7 0 kgf m Front wheel axle pinch bolt 16 lbf ft 22 N m 2 2 kgf m Rear axle nut 65 lbf ft 88 N m 9 0 kgf m Drive chain adjusting lock nut 20 lbf ft 27 N m 2 8 kgf m Tail cap cover bolt 3 9 lbf ft 5 25 N m 0 5 kgf m Spark arrester mounting bolt 6 6 lbf ft 9 N m 0 9 kgf m Muffler cover bolt 1 1 lbf ft 1 ...

Page 133: ...cord VIN Engine No Color Label Code Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Manager 20161109162608_31KZZC000_enu_BOOK Page 134 Wednesday November 09 2016 16 29 40 JST 131 ...

Page 134: ...dlight 98 License Plate Light 100 Turn Signal Light 99 C Caring for Your Motorcycle 109 Clock 21 Clutch Freeplay 81 Color Label 44 Coolant 68 Crankcase Breather 84 Crash 5 D Drive Chain 49 74 Drive Chain Slider 78 E Electrical Trouble 97 Emission Control Systems 116 Engine Idle Speed 39 Number 115 Oil 48 63 Oil Filter 65 Overheats 88 Starting 30 Stop Switch 27 108 Stopping 108 Will Not Start 87 20...

Page 135: ...nda Contacts 124 Horn Button 26 I Ignition Cut off System Banking Sensor 108 Ignition Key 107 Ignition Switch 27 108 Indicators 24 Information Record 131 Instruments Controls Other Features 108 K Keys 107 L Labels 7 Load Limits 17 Loading Guidelines 17 M Maintenance Fundamentals 41 Importance 36 Safety 37 Schedule 38 Maximum Weight Limit 17 Modifications 15 20161109162608_31KZZC000_enu_BOOK Page 1...

Page 136: ...29 Recommended Coolant 50 Engine Oil 48 63 Fuel 32 Oil 48 Refueling 32 Removal Battery 54 Seat 55 Side Cover 56 Under Cowl 57 Reporting Safety Defects U S A 126 Riding Precautions 11 S Safety Guidelines 3 Safety Labels 7 Safety Precautions 9 Shifting Gears 31 Side Stand 73 Spark Arrester 61 Spark Plug 58 Specifications 128 Speedometer 21 Start Button 27 Starting the Engine 30 Steering Lock 28 2016...

Page 137: ...cing 51 91 Transporting 113 Tripmeter 21 108 Troubleshooting 86 Turn Signal Indicators 25 Turn Signal Switch 26 V Vehicle Identification Number 115 W Warranty Coverage and Service 123 Washing 109 Weight Limit 17 128 Wheels Front Removal 92 Rear Removal 94 Rims Spokes 79 20161109162608_31KZZC000_enu_BOOK Page 138 Wednesday November 09 2016 16 29 40 JST Index 135 ...

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Honda CRF250RL 2017, Owner'S Manual

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