Honda CH80 2006 Owner'S Manual Download Page 105 | Manualshive

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(1) crankcase breather tube plug

(1)

LEFT SIDE

96

Draining

Crankcase Breather

Servicing Your Honda

Saf ety Precautions

Refer to

on page

.

Place a drain pan under the crankcase
breather tube plug ( ).
Remove the plug to drain the deposits in
the tube.
Reinstall the crankcase breather tube
plug.

Service the crankcase breather more
frequently if your scooter is ridden in the
rain or often at full throttle. Service the
breather if you can see deposits in the
transparent section of the drain tube.

1.

2.

3.

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Summary of Contents for CH80 2006

Page 1: ...he latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold 05 06 03 13 25 31 31GV4770_001 ...

Page 2: ...2006 Honda CH80 ELITE 80 OWNER S MANUAL 05 06 03 13 25 33 31GV4770_002 ...

Page 3: ...ntents and an index at the back of the book As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your Honda other property or the environment Congratulations on choosing your Honda scooter Before riding take time to get acquainted with your scooter and how it works To protect your investment we urge you to take resp...

Page 4: ...r knows your scooter best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information California Proposition 65 Warning This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm You may al...

Page 5: ...ded operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a scooter You must use your own good judgment You will find important safety information in a variety of forms including on the scoo...

Page 6: ...don t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions This entire manual is filled with important safety information please read it carefully such as Important Safety Reminders or Important Safety Precautions such as Scooter Safety how to use this scooter correctly and safely 05 06 03 13 25 55 31GV4770_006 ...

Page 7: ... safety related labels on your scooter The location and function of indicators and controls on your scooter and operating instructions for various controls and features The importance of wearing a helmet and other protective gear how to make sure you and your scooter are ready to ride and important information about loading How to start and stop the engine and use the brakes Also includes riding p...

Page 8: ...r technical facts Information on warranties emission controls how to get Honda service manuals and Sequential listing of topics in this owner s manual Handy facts about fuel engine oil tire sizes and air pressures Why your scooter needs regular maintenance what you need to know before servicing your Honda an owner maintenance schedule and instructions for specific maintenance and adjustment items ...

Page 9: ...05 06 03 13 26 16 31GV4770_009 ...

Page 10: ...d recommendations to help you ride your scooter safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your scooter Important Safety Information 2 Accessories Modifications 5 Safety Labels 7 05 06 03 13 26 20 31GV4770_010 ...

Page 11: ...ter can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves an...

Page 12: ...accidents involve inexperienced or untrained riders we urge all riders to take a certified course approved by the Motorcycle Safety Foundation MSF See page The most frequent scooter collision happens when a car turns left in front of a scooter Another common situation is a car moving suddenly into your lane Always pay attention to other vehicles around you and do not assume that other drivers see ...

Page 13: ...n conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and ride safely Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s importan...

Page 14: ...with operating any controls Modifying your scooter or using non Honda accessories can make your scooter unsafe Before you consider making any modifications or adding an accessory be sure to read the following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your scooter Because Honda cannot test all other accessories ...

Page 15: ...nt or modify your scooter in any way that would change its design or operation Such changes could seriously impair your scooter s handling stability and braking making it unsafe to ride Removing or modifying your lights exhaust system emission control system or other equipment can also make your scooter illegal Do not install any fairing or windshield unless it was designed and tested by Honda for...

Page 16: ...n you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read contact your Honda dealer for a replacement 05 06 03 13 26 52 31GV4770_016 ...

Page 17: ...8 Safety Labels Scooter Safety 05 06 03 13 26 59 31GV4770_017 ...

Page 18: ...ful This section shows the location of all gauges indicators and controls you would normally use before or while riding your scooter Operation Component Locations 10 Gauges Indicators 13 Fuel Gauge 17 Maintenance Indicator 18 Controls Features Ignition Switch 19 Start Button 20 Engine Stop Switch 20 Headlight Dimmer Switch 21 Turn Signal Switch 21 Horn Button 22 Rear Brake Lock 22 05 06 03 13 27 0...

Page 19: ...on start button engine stop switch headlight dimmer switch front brake lever throttle grip ignition switch rear brake lever rear brake lock lever 10 Instruments Controls Operation Component Locations 05 06 03 13 27 08 31GV4770_019 ...

Page 20: ...front compartment lid helmet holder rear carrier 11 Instruments Controls Operation Component Locations 05 06 03 13 27 11 31GV4770_020 ...

Page 21: ...helmet holder seat lock hand rail 12 Instruments Controls Operation Component Locations 05 06 03 13 27 15 31GV4770_021 ...

Page 22: ...r 4 speedometer 5 odometer 6 right turn signal indicator 7 maintenance indicator The gauges and indicators on your scooter keep you informed alert you to possible problems and make your riding safer and more enjoyable Refer to the gauges and indicators frequently Their functions are described on the following pages 05 06 03 13 27 21 31GV4770_022 ...

Page 23: ...le the high beam indicator comes on when you turn the ignition switch ON and remains on until you select the low beam If this indicator does not come on when it should have your Honda dealer check for a burned out bulb or other problems 05 06 03 13 27 25 31GV4770_023 ...

Page 24: ...cooter is on a level surface page left turn signal indicator amber Flashes when the left turn signal operates high beam indicator blue Lights when the headlight is on high beam speedometer 1 2 3 4 5 Shows riding speed in miles per hour odometer Shows the total miles ridden 17 05 06 03 13 27 33 31GV4770_024 ...

Page 25: ... turn signal indicator amber 6 7 maintenance indicator Indicates specified maintenance interval for engine oil change page has been reached by switching from green to red Flashes when the right turn signal operates 18 05 06 03 13 27 38 31GV4770_025 ...

Page 26: ...ows the approximate fuel supply available At F Full the fuel tank capacity including reserve is When the gauge needle enters the red band fuel will be low and you should refill the tank as soon as possible The amount of fuel left in the tank when the needle enters the red band is approximately 1 2 05 06 03 13 27 44 31GV4770_026 ...

Page 27: ...ange from green to red After replacing the engine oil reset the indicator by inserting the key 2 in the slot 3 below the indicator The indicator changes from green to red after the scooter has been ridden about 1 000 miles 1 600 km Therefore when 600 miles 1 000 km have been ridden after the initial oil change be sure to reset the indicator so the next specified maintenance will be indicated at th...

Page 28: ...tch Controls Features Instruments Controls The ignition switch is used for starting and stopping the engine page and to lock the steering for theft prevention page Insert the key and turn it to the right for the ON position Push down on the key and turn it to the left to the LOCK steering lock position To unlock the steering lock insert the key and turn it to the right to the OFF position 41 58 05...

Page 29: ...ee page The engine stop switch is used to stop the engine in an emergency To operate push the switch to the OFF position The switch must be in the RUN position to start the engine and it should normally remain in the RUN position even when the engine is OFF When the start button is pushed the starter motor will crank the engine The electric starter will only work when the rear brake lever is pulle...

Page 30: ... proper direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in The headlight dimmer switch is used to change between the high and low beams of the headlight To operate turn the switch to HI for high beam LO for low beam If your scooter is stopped with the ignition switch ON and the engine stop switch OFF the taillight will remain on r...

Page 31: ... rear brake is applied while starting and warming up the engine The rear brake lock will not function if the rear brake is not adjusted properly page To Apply the Brake Lock While squeezing the brake lever set the lock lever The rear brake lock will not be applied if the rear brake is not adjusted properly page 3 1 2 103 103 05 06 03 13 28 18 31GV4770_031 ...

Page 32: ...T HANDLEBAR 23 Controls Features Instruments Controls Before riding make sure that the rear brake is fully released so there is no drag on the rear wheel To Release the Brake Lock Squeezing the rear brake lever releases the lock lever 05 06 03 13 28 23 31GV4770_032 ...

Page 33: ...24 Instruments Controls 05 06 03 13 28 26 31GV4770_033 ...

Page 34: ...uld check on your scooter and adjustments to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 26 Protective Apparel 26 Rider Training 28 Is Your Scooter Ready to Ride 30 Pre ride Inspection 30 Load Limits Guidelines 33 Loading 33 Load Limits 34 Loading Guidelines 35 Cargo Compartment 37 Front Compartment 37 05 06 03 13...

Page 35: ...e protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear If you must carry an extra helmet while riding use a commercially available elastic cord strap or net to secure the helmet to the seat Before you ride your scooter for the first time we urge you to You are wearing an approved motorcycle helmet ...

Page 36: ...head comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision Leather gloves to he...

Page 37: ... well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Avoid loose clothes that could get caught on any part of your scooter Developing your riding skills is an on going process Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice riding the scooter in a safe area to build your skills D...

Page 38: ...YS wear a helmet You should also wear a face shield or goggles Wear bright or reflective clothing Wear gloves Clothes should be close fitting Boots should be close fitting have low heels and offer ankle protection 05 06 03 13 28 55 31GV4770_038 ...

Page 39: ... Wheels Before each ride it s important to inspect your scooter and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience Check the following items before you get on the scooter Look at the tires If a tire appears low use an air pressure gauge to check its pressure Also look fo...

Page 40: ...for anything that appears unusual such as a leak or loose cable Make sure the headlight brakelight taillight and turn signals are working properly If you are carrying a passenger or cargo also check the following Make sure you do not exceed the load limits page Check that all cargo is secure 34 05 06 03 13 29 09 31GV4770_040 ...

Page 41: ...ne at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Rotate the throttle to check it moves smoothly without binding Pull the front and rear brake levers to check that they operate normally Turn the ignition on and check for normal operation of the gauges and indicators page Check these items...

Page 42: ...u keep your scooter well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can seriously impair your scooter s handling braking and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin How much weight you put on your scoot...

Page 43: ...s for your scooter includes the weight of the rider passenger all cargo and all accessories includes following maximum compartment weights The weight of added accessories will reduce the maximum cargo weight you can carry rear carrier front compartment rear trunk optional part weight limit front compartment weight limit rear carrier weight limit Be sure all cargo is secure before riding 05 06 03 1...

Page 44: ...s on page Your scooter is primarily intended for transporting you and a passenger You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger Improperly loading your scooter can affect its stability and handling Even if your scooter is properly loaded you should ride at reduced speeds whenever you carry cargo 5 05 06 03 13 29 36 31GV4770_044 ...

Page 45: ...nflated and that pressure in the rear tire is increased to suit the load page To prevent loose items from creating a hazard make sure that all cargo is tied down securely before you ride Place cargo weight as low and close to the center of your scooter as possible Balance cargo weight evenly on both sides 106 05 06 03 13 29 41 31GV4770_045 ...

Page 46: ...eight limits The front compartment is designed to carry up to To Open the Front Compartment Insert the ignition key 2 into the lock and turn the key clockwise To Close the Front Compartment Turn the ignition key clockwise and close the front lid Turn the ignition key back to lock the front lid Remove the key Make sure the front lid is closed securely before riding 1 2 1 05 06 03 13 29 47 31GV4770_...

Page 47: ...38 Before Riding 05 06 03 13 29 49 31GV4770_047 ...

Page 48: ...age This section gives basic riding instructions including how to start and stop your engine and how to use the throttle and brakes It also provides important information on riding with a passenger or cargo Safe Riding Precautions 40 Starting Stopping the Engine 41 Preparation 41 Starting Procedure 42 How to Stop the Engine 45 Riding 46 Braking 53 Parking 55 Riding with a Passenger or Cargo 59 160...

Page 49: ... please review the section beginning on page 1 and the section beginning on page Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice in a safe area until you build your skills and get accustomed to the scooter s size and weight 26 05 06 03 13 29 58 31GV4770_049 ...

Page 50: ... engine stop switch is set to RUN Before starting insert the key turn the ignition switch ON and confirm the following This scooter has an automatic fuel valve and choke there is no manual operation Do not use the electric starter for more than 5 seconds at a time Release the start button for approximately 10 seconds before pressing it again Operate the start button for slightly longer than usual ...

Page 51: ...ear brake lever 2 brake lock lever 42 Starting Procedure Starting Stopping the Engine Basic Operation Riding Place the scooter on its center stand Lock the rear wheel by squeezing the rear brake lever and setting the brake lock lever The electric starter will only work when the rear brake lever is pulled in 1 2 1 2 05 06 03 13 30 11 31GV4770_051 ...

Page 52: ...O OS SE ED D 43 Starting Stopping the Engine Basic Operation Riding Make sure the engine stop switch is at RUN Turn the ignition switch ON With the throttle closed push the start button Release the start button as soon as the engine starts 3 4 5 3 4 05 06 03 13 30 18 31GV4770_052 ...

Page 53: ...e engine Allow the engine to warm up before riding see page Do not blip rapidly open and close the throttle This action may cause the scooter to move forward suddenly If You Cannot Restart a Warm Engine Place the scooter on its center stand squeeze the rear brake lever and set the rear brake lock page Open the throttle 1 8 1 4 turn while starting the engine 1 2 6 7 5 46 22 5 05 06 03 13 30 25 31GV...

Page 54: ...the engine is OFF Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position To stop the engine turn the ignition switch OFF If your scooter is stopped with the engine stop switch OFF and the ignition switch ON the taillight will remain on resulting in battery discharge 05 06 03 13 30 32 31GV4770_054 ...

Page 55: ...iding To prevent unexpected movement make sure the throttle is closed and the rear brake is locked page before moving the scooter off its center stand Stand on the left side of the scooter and push it forward and off the center stand 1 2 22 05 06 03 13 30 38 31GV4770_055 ...

Page 56: ... Operation Riding Riding Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter To unlock the rear wheel squeeze the rear brake lever until the brake lock lever releases 3 4 1 2 05 06 03 13 30 44 31GV4770_056 ...

Page 57: ...nals and check for safe traffic conditions Grasp the handlebars firmly with both hands To accelerate open the throttle gradually The scooter will move forward To decelerate close the throttle Do not blip rapidly open and close the throttle as the scooter will move forward suddenly 5 6 7 3 05 06 03 13 30 50 31GV4770_057 ...

Page 58: ...g Riding To slow the scooter reduce the throttle and apply the front and rear brakes together Using only one brake reduces stopping performance Excessive brake application may cause either wheel to lock reducing control of the scooter 8 3 4 05 06 03 13 30 56 31GV4770_058 ...

Page 59: ...tion Riding When approaching a corner or turn slow the scooter by closing the throttle fully and applying both the front and rear brakes at the same time After completing a turn open the throttle gradually to accelerate the scooter 9 10 3 5 6 05 06 03 13 31 01 31GV4770_059 ...

Page 60: ...ation Riding Riding When descending a steep grade close the throttle fully and apply both the front and rear brakes to slow the scooter Avoid continued use of the brakes which may cause the brakes to overheat and reduce braking efficiency 11 3 5 6 05 06 03 13 31 06 31GV4770_060 ...

Page 61: ... For your safety Exercise extreme caution when braking accelerating or turning Ride at slower speeds and allow for extra stopping distance Keep the scooter as upright as possible Use extreme caution when riding over slippery surface such as railroad tracks iron plates manhole covers painted lines etc 12 05 06 03 13 31 10 31GV4770_061 ...

Page 62: ...you feel the brakes slowing your speed For support before coming to a complete stop put your left foot down first then your right foot down Applying the brakes too hard may cause the wheels to lock and slide reducing control of your scooter If this happens release the brake controls steer straight ahead until you regain control then reapply the brakes more gently Your scooter is equipped with mech...

Page 63: ...scooter When descending a long steep grade use both brakes intermittently Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your hand on either brake lever may actuate the brakelight giving a false indication to other drivers It may also overheat the brakes reducing effectiveness When riding in wet or rainy conditions or on loose surfaces the ability t...

Page 64: ...e curb at a 45 degree angle Use the center stand to support the scooter while parked To lower the center stand stand on the left side of the scooter Hold the left handle grip and the left handrail under the seat or rear carrier Press down on the tip of the stand with your right foot and simultaneously pull up and back If you have to park on a soft surface insert something solid under the stand for...

Page 65: ...ing lock which locks the handlebar in place Turn the handlebar all the way to the left or right Push in on the ignition key and turn it to LOCK Remove the key To unlock the steering lock insert the key and turn it to the right to the OFF position 3 1 05 06 03 13 31 31 31GV4770_065 ...

Page 66: ... passenger s helmet with your scooter Insert the ignition key 1 into the seat lock 3 and turn it clockwise to unlock Hang your helmet on the hook at the seat hinge Lower the seat to lock To remove the helmet unlock the seat lock Lift the helmet off the holder and lower the seat making sure it is securely locked before riding 4 2 05 06 03 13 31 36 31GV4770_066 ...

Page 67: ...o a waiting truck In addition to the steering lock use a good quality anti theft device made specifically to lock a scooter to a secure object Keep your owner s manual current registration and insurance information with your scooter This will make it easier for the authorities to find you if your scooter is stolen and recovered Park your scooter in a locked garage whenever possible If a garage isn...

Page 68: ... add a passenger or cargo you must be careful not to exceed the total load limits for this vehicle page Make sure your cargo is properly secured page Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Tell your passenger to hold your waist lean with you in the turns and keep their feet on the passenger footpegs at all times even when the scooter is stopp...

Page 69: ...60 Basic Operation Riding 05 06 03 13 31 51 31GV4770_069 ...

Page 70: ...rd CARB see page For information about replacing fuses see page cont d To help keep your scooter in good shape this section includes a Maintenance Schedule for required service a list of periodic checks you should perform at least once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keepin...

Page 71: ...s Electrical Fuel 83 Engine Oil 86 Air Cleaner 92 Belt Case Air Cleaner 94 Crankcase Breather 96 Brakes 102 Tires 106 Battery 113 Appearance Care 118 Maintenance Component Locations 77 Tool Kit 80 Owner s Manual Storage 81 Left Side Cover Removal 82 Engine Idle Speed 97 Spark Plug 99 05 06 03 13 32 06 31GV4770_071 ...

Page 72: ...d service data and are mechanically qualified The following table summarizes the three types of inspections and servicing recommendations for your scooter Both the pre ride inspection and the scheduled maintenance at the recommended intervals are necessary to assure safe and dependable performance The periodic checks provide additional confidence in your scooter s performance more often if you rid...

Page 73: ...ial to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained scooter will also help to reduce air pollution Remember proper maintenance is the owner s responsibility Be sure to inspect your scooter before each ride perform the periodic checks and follow the Maintenance Schedule in this section If your scooter ov...

Page 74: ... a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task This section includes instructions on how to perform some i...

Page 75: ...efore touching Do not run the engine unless instructed to do so To help prevent the scooter from falling over park it on a firm level surface using the side stand center stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames ...

Page 76: ...pped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for additional maintenance jobs you can purchase an official Honda Service Manual page 170 05 06 03 13 32 37 31GV4770_076 ...

Page 77: ...tions In addition to the regularly scheduled maintenance page and daily pre ride inspection page consider performing the periodic checks on the following page at least once a month even if you haven t ridden your scooter or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your scooter 70 30 70 05 06 03 13 32 41 31G...

Page 78: ...re surface Check the condition of the wheels Check the levels of the engine oil page Add the correct fluid as necessary and investigate the cause of any low fluid level Make sure the headlight brakelight taillight and turn signals are working properly Check the freeplay of the front and rear brakes lever page Fuses Nuts Bolts Check the major fasteners and tighten as needed Make sure you have a ful...

Page 79: ...this schedule are provided in an official Honda Service Manual available for purchase page The service intervals in this Maintenance Schedule are based on average riding conditions Some items will need more frequent service if you ride in unusually wet or dusty areas or at full throttle Consult your Honda dealer for recommendations applicable to your individual needs and use The required Maintenan...

Page 80: ...maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your Honda dealer If you do not feel capable of performing a given task or need assistance remember that your Honda dealer knows your scooter best and is fully equipped to maintain and repair it If you decid...

Page 81: ...hed here Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace Service more frequently if the scooter is ridden in unusually wet or dusty areas Service more frequently if the scooter is ridden often at full throttle or in the rain California type only NOTES 1 2 3 4 05 06 03 13 33 08 31GV4770_081 ...

Page 82: ... 2 5 4 I I C R I I 5 8 I I C R I I 7 5 12 I I R C R I C I I Refer to page 92 96 99 86 97 ODOMETER READING Note 1 ITEM FREQUENCY EMISSION RELATED ITEMS R EVERY 1 000 mi 1 600 km 73 Servicing Your Honda Maintenance Schedule Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page 170 05 06...

Page 83: ... I I 5 8 C I I I I I I I I 7 5 12 C I I I I I I I Refer to page 94 105 102 ODOMETER READING Note 1 ITEM FREQUENCY 74 Maintenance Schedule Servicing Your Honda Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by y...

Page 84: ...pts should be transferred with the scooter to the new owner Make sure whoever performs the maintenance completes this record All scheduled maintenance including the 600 mile 1 000 km initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer 600 1 000...

Page 85: ...e Record Servicing Your Honda Miles km Odometer Date Notes Performed By 12 500 20 000 15 000 24 000 17 500 28 000 20 000 32 000 22 500 36 000 25 000 40 000 27 500 44 000 30 000 48 000 05 06 03 13 33 37 31GV4770_085 ...

Page 86: ...front brake lever rear brake lever throttle grip 77 Servicing Your Honda Maintenance Component Locations 05 06 03 13 33 41 31GV4770_086 ...

Page 87: ...tool kit fuel fill cap owner s manual engine oil filler cap dipstick engine oil drain bolt 78 Servicing Your Honda Maintenance Component Locations 05 06 03 13 33 45 31GV4770_087 ...

Page 88: ...engine idle speed air cleaner belt case air cleaner battery spark plug crankcase breather tube main fuse 79 Servicing Your Honda Maintenance Component Locations 05 06 03 13 33 49 31GV4770_088 ...

Page 89: ...DE FRONT COMPARTMENT 80 Tool Kit Servicing Your Honda An optional larger tool kit may be available Check with your Honda dealer s parts department The tool kit 1 is in the front compartment 05 06 03 13 33 53 31GV4770_089 ...

Page 90: ...Be careful not to flood this area when washing your scooter Your scooter provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag in the front compartment page 1 37 05 06 03 13 33 58 31GV4770_090 ...

Page 91: ...The left side cover must be removed to service the air cleaner belt case air cleaner and spark plug Unscrew the knob securing the center cover 3 Remove the center cover Remove the screw 4 securing the left side cover 5 Remove the left side cover Insert the ignition key 1 in the seat lock 2 and turn it clockwise to unlock and lift the seat 66 1 2 3 4 5 05 06 03 13 34 06 31GV4770_091 ...

Page 92: ...for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer We recommend that you use unleaded fuel because it produces fewer engine deposits and extends the life of exhaust system components Your engine is designed to use any gasoline that has a pump octane number of 86 or higher Gas...

Page 93: ...ety Precautions Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Fuel tank capacity including reserve Insert the ignition key 1 in the seat lock 2 and turn it clockwise to unlock and lift the seat 1 1 2 66 05 06 03 13 34 22 31GV4770_093 ...

Page 94: ...p 4 filler neck 85 Fuel Servicing Your Honda Remove the fuel fill cap by turning it counterclockwise Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in the filler neck After refueling install the fuel fill cap by turning it clockwise Lower and push the seat until it locks Remove the ignition key from the seat lock 2 3 6 5 4 3 4 05 0...

Page 95: ...il changes should be performed more frequently than specified in the maintenance schedule Change the engine oil as specified in the maintenance schedule on page Using the proper oil page and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty o...

Page 96: ...ormance to SJ oils that are not labeled as energy conserving on the circular API service label Your scooter does not need oil additives Use the recommended oil Do not use oils with graphite or molybdenum additives Do not use API SH or higher oils displaying a circular API energy conserving service label on the container They may affect lubrication Do not use non detergent vegetable or castor based...

Page 97: ...y be used when the average temperature in your riding area is within the indicated range The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification 05 06 03 13 34 52 31GV4770_097 ...

Page 98: ...tes Park your scooter on its center stand on a firm level surface Insert the oil filler cap dipstick until it seats but don t screw it in Remove the oil filler cap dipstick and check the oil level If the oil is at or near the upper level mark you do not have to add oil If the oil is below or near the lower level mark add the recommended oil until it reaches the upper level mark Do not overfill Rei...

Page 99: ...s for disposing of the drained fluid page If you do not have the skills or the tools see your Honda dealer To drain the oil remove the oil filler cap dipstick crankcase drain bolt and sealing washer Park the scooter on its center stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Place a drain pan ...

Page 100: ...ry other time the oil is changed Install the drain bolt and tighten it to the specified torque Fill the crankcase with the recommended oil page approximately Lock the rear wheel page Start the engine and let it idle for 3 5 minutes Stop the engine Wait 2 3 minutes Check that the oil level is at the upper level mark on the oil filler cap dipstick If a torque wrench is not used for installation see ...

Page 101: ... ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Proper air cleaner maintenance can prevent premature engine wear or damage expensive repairs low engine power poor gas mileage and spark plug fouling Your scooter s air cleaner has very specific performance requirements Use a new genuine Honda air cleaner specified...

Page 102: ...nt Air Cleaner Servicing Your Honda Remove the left side cover page 82 Remove the air cleaner housing cover 1 by removing the screws 2 Discard the air cleaner 3 Install a new air cleaner Install the removed parts in reverse order of removal 1 2 3 4 5 05 06 03 13 35 33 31GV4770_102 ...

Page 103: ... in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twisting or wringing the element This can tear the foam Remove the element holder 3 and element 4 Remove the left side cover page 82 Loosen the air cleaner duct band screw 1 and remove the air cleaner duct 2 1 2 3 4 66 05 06 03 13 35 40 31GV4770_103 ...

Page 104: ...e damaged Inspect the element for cracks or tears in the foam or seams Replace the element if it is damaged Allow the element to dry thoroughly before installation Install the element and element holder Install the air cleaner duct Install the left side cover 5 6 7 8 9 05 06 03 13 35 45 31GV4770_104 ...

Page 105: ...rankcase breather tube plug Remove the plug to drain the deposits in the tube Reinstall the crankcase breather tube plug Service the crankcase breather more frequently if your scooter is ridden in the rain or often at full throttle Service the breather if you can see deposits in the transparent section of the drain tube 1 2 3 1 66 05 06 03 13 35 51 31GV4770_105 ...

Page 106: ...here The engine must be at normal operating temperature for accurate idle speed adjustment For information about high altitude carburetor adjustment see page If the engine is cold start it and warm it up with ten minutes of stop and go riding Stop the engine The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing including carburetor adjustment Place...

Page 107: ...le speed with the throttle stop screw Idle speed in neutral Remove the center cover and left side cover page 82 Lock the rear wheel by squeezing the rear brake lever and setting the rear brake lock lever page 22 Start the engine 3 4 5 1 05 06 03 13 36 04 31GV4770_107 ...

Page 108: ...n improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plugs in the recommended heat range Refer to on page Using the spark plug wrench provided in the tool kit remove the spark plug Remove the center cover and left side cover page Clean any dirt from around the spark plug base Disconnect the spark plug cap Take care to avoid damaging the spark plug...

Page 109: ...r Honda Discard the spark plug Check the spark plug gap using a wire type feeler gauge If adjustment is necessary bend the side electrode carefully The gap should be With the plug washer attached thread the spark plug in by hand to prevent cross threading 5 6 1 2 7 05 06 03 13 36 22 31GV4770_109 ...

Page 110: ...ug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening Reinstall the spark plug cap Take care to avoid pinching any cables or wires First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Reinstall the left side cover and center cover page 8 9 10 a b c 82 3 4 1 05 06...

Page 111: ...eplay Brakes Servicing Your Honda Safety Precautions Refer to on page Mechanically activated drum braking systems on your scooter dissipate the heat generated by the friction of the brake shoes on the drum as the wheels are slowed 66 05 06 03 13 36 35 31GV4770_111 ...

Page 112: ...nter stand Check freeplay by pulling in slowly on the front brake lever and rear brake lever until each brake starts to engage Freeplay at the tip of the brake levers should be If necessary adjust to the specified range Adjustment Turn the brake adjusting nut Make sure the cut out on the adjusting nut is seated on the brake arm pin cont d 1 2 1 2 1 3 4 05 06 03 13 36 44 31GV4770_112 ...

Page 113: ...Your Honda Apply the brake release it and then spin the wheel and check that it rotates freely Repeat this procedure several times Check the freeplay If you can t adjust the freeplay properly see your Honda dealer Make sure the brake arm spring and fasteners are in good condition 2 3 05 06 03 13 36 50 31GV4770_113 ...

Page 114: ... wear indicators that let you check brake wear without disassembly Application of the brake control causes the arrow on the brake arm to move toward a reference mark on the brake panel Apply the brake and check the movement of the arrow on the brake arm Replace the brake shoes if the arrow aligns with the reference mark on the brake panel upon full application of the brake If replacement is necess...

Page 115: ...res for wear and damage and our recommendations for tire repair and replacement To safely operate your scooter your tires must be the proper type and size in good condition with adequate tread and correctly inflated for the load you are carrying Properly inflated tires provide the best combination of handling tread life and riding comfort Generally underinflated tires wear unevenly adversely affec...

Page 116: ...sure at least once a month or any time you think the tires might be low Even tires that are in good condition may lose one to two psi per month if not checked and adjusted regularly Always check air pressure when your tires are cold after the scooter has been parked for at least three hours If you check air pressure when your tires are warm even if your scooter has only been ridden for a few miles...

Page 117: ...tire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the tire or tread Excessive tread wear Also if you hit a pothole or hard object while riding pull to the side of the road as soon as you safely can and carefully inspect the tires for damage Tread Wear 66...

Page 118: ...ble For more information on temporary repairs see page Inspect the wear indicator 1 to check for insufficient tread depth If the wear indicators are visible replace the tire immediately as it is no longer safe Refer to on page We strongly recommend that you replace not repair any tire that is punctured or damaged A repaired tube will not have the same reliability as a new one and it may fail while...

Page 119: ...n of handling braking durability and comfort If you decide to only replace the tube but not the tire you may not be able to safely carry as much weight Repair work should be done by a professional and the wheel should be balanced before you ride If you have a tire and tube professionally repaired at a non Honda facility we recommend that you have the work checked by your Honda dealer 66 05 06 03 1...

Page 120: ... seriously hurt or killed Always use the size and type of tires recommended in this owner s manual type 111 Tires Servicing Your Honda You should replace the tires with tires of the same size load range and speed rating as the originals The recommended tires for your scooter are Have the tire replaced by your Honda dealer if possible Have the wheel balanced after the tire is installed Whenever you...

Page 121: ...er a tire is replaced The old tube will probably be stretched If installed in a new tire it could fail If you have a tire professionally replaced at a non Honda facility we recommend that you have the work checked by your Honda dealer 05 06 03 13 37 47 31GV4770_121 ...

Page 122: ...water as you would with a conventional type battery Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your scooter or do not ride frequently we recommend that you charge the battery frequently see page If you do not expect to ride your scooter for at least two weeks we recom...

Page 123: ...er to on page If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow trickle charging it every 30 days see page Before you remove the battery be sure to read all the information that follows as well as the information on the battery label If you plan to store your scooter we recomm...

Page 124: ...e Remove the battery cover Remove the bolt that secures the negative terminal lead Remove the bolt that secures the positive terminal lead Pull the battery out of the battery box Charge the battery see following section unless you have been riding regularly Store your battery in an easy to reach location off the floor in an area protected from freezing temperatures and direct sunlight cont d 1 2 3...

Page 125: ...ing may damage the battery Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30 days Installation Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal Check all bolts and other fasteners are secure 66 1 2 10...

Page 126: ...periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a scooter battery and cause permanent damage 1 05 06 03 13 38 23 31GV4770_126 ...

Page 127: ... inspect and service To clean your scooter you may use Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your scooter If your scooter is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your scooter in bright sunlight may cause the finish to fade because water droplets ...

Page 128: ... certain parts of your scooter We recommend the use of a garden hose to wash your scooter High pressure washers like those at coin operated car washes can damage certain parts of your scooter After cleaning inspect for damage wear and leaks fuel oil 05 06 03 13 38 36 31GV4770_128 ...

Page 129: ...ng liquid or a product made especially for washing scooters or automobiles Wash your scooter with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime After washing rinse your scooter thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts Dry your scooter with a chamois or a soft towe...

Page 130: ...earance Care Servicing Your Honda As a precaution ride your scooter at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance 7 05 06 03 13 38 48 31GV4770_130 ...

Page 131: ...oter Appearance Care Servicing Your Honda Safety Precautions Refer to on page Avoid using spray cleaner products on the tires or suspension components Suggestions for using spray cleaner s follow 66 05 06 03 13 38 53 31GV4770_131 ...

Page 132: ...er polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brake dust Recommended Cleaning Scooter Condition 123 Appearance Care Servicing Yo...

Page 133: ... scooter consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for scooters or automobiles Apply the polish or wax according to the instructions on the container If a surface on your scooter is chipped or scratched your Honda dealer has touch up paint to match your scooter s color Be sur...

Page 134: ...few helpful tips on how to store and transport your Honda and how to be an environmentally responsible scooter owner Storing Your Honda 126 Transporting Your Scooter 130 You the Environment 131 05 06 03 13 39 10 31GV4770_134 ...

Page 135: ... extended period such as during the winter thoroughly inspect your scooter and correct any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your scooter running again We suggest you perform the following procedures to keep your scooter in top condition These storage procedures will reduce the deterioration that can occur during storage Change the en...

Page 136: ... to any convenient plastic body part so that it is positioned away from the spark plug Remove the spark plug from the engine and store it in a safe place Do not connect the spark plug to the spark plug cap Pour a tablespoon 15 20 cc of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth Drain the carburetor into an approved gasoline container and dispose of it in...

Page 137: ...p Inflate the tires to their recommended pressures page Wash and dry your scooter Wax all painted surfaces Apply rust inhibiting oil to the chrome pieces Store your scooter in an unheated area free of dampness away from sunlight with a minimum of daily temperature variation Place your scooter on blocks to lift both tires off the floor Cover your scooter with a porous material Avoid using plastic o...

Page 138: ... for more than four months change the engine oil page If your scooter has been stored for more than two months ask your Honda dealer to drain and replace the fuel Charge the battery page as required Install the battery Perform a pre ride inspection page then test ride your scooter at low speeds 1 2 3 4 5 66 30 90 116 05 06 03 13 39 39 31GV4770_138 ...

Page 139: ...area For information about 24 hour emergency assistance see page USA only Do not tow your scooter as towing can seriously damage the transmission When contacting a towing or transporting service be sure to ask if they have a flatbed area a loading ramp or power ramp to safely lift the scooter and motorcycle tie down straps 177 05 06 03 13 39 43 31GV4770_139 ...

Page 140: ...a recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recyclable wastes Owning and riding a scooter can be enjoyable but you must do your part to protect nature Following are tips on how you can be an environmentally responsible scooter owner Use a biodegradable detergent...

Page 141: ...132 Tips 05 06 03 13 39 50 31GV4770_141 ...

Page 142: ...ake to try to resume riding If the problem cannot be safely solved this section also gives instructions on the proper way to have your scooter transported For information about transporting your scooter see page General Guidelines 134 If Your Engine Quits or Won t Start 135 If You Have a Flat Tire 140 If a Fuse Blows 143 If You Crash 147 If You Lose Your Key 148 If Your Battery is Low or Dead 149 ...

Page 143: ...pecific problems follow Keeping your scooter well maintained is the best way to reduce the possibility of having a problem on the road However since problems can arise even with well maintained machines you may consider subscribing to an emergency roadside service plan USA only For information about the Honda Rider s Club of America see page Remember to take along your owner s manual the tool kit ...

Page 144: ...of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your Honda dealer If your scooter won t start listen as you press the start button If you don t hear the starter motor turning refer to the symptom If you can hear the starter motor working n...

Page 145: ...e Tighten the battery lead dead battery Charge the battery page If charging doesn t help see your Honda dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your Honda dealer 143 116 Starter motor doesn t operate 136 If Your Engine Quits or Won t Start Taking Care of the Unexpected 05 06 03 13 40 16 31GV4770_145 ...

Page 146: ...e spark plug cap securely If the engine still won t start see your Honda dealer loose battery cables Tighten the battery terminal bolts weak battery Charge the battery page If charging doesn t help see your Honda dealer 116 Starter motor works but the engine won t start 137 If Your Engine Quits or Won t Start Taking Care of the Unexpected 05 06 03 13 40 26 31GV4770_146 ...

Page 147: ...stment page If the problem persists see your Honda dealer runs erratically misfires See your Honda dealer See your Honda dealer blubbers rich fuel mixture 97 Engine starts but runs poorly 138 If Your Engine Quits or Won t Start Taking Care of the Unexpected 05 06 03 13 40 34 31GV4770_147 ...

Page 148: ... backfires See your Honda dealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer See your Honda dealer 83 Engine starts but runs poorly cont d 139 If Your Engine Quits or Won t Start Taking Care of the Unexpected 05 06 03 13 40 42 31GV4770_148 ...

Page 149: ... or the bead has come loose from the rim there is probably not much you can do except have your motorcycle transported to a Honda dealer or other qualified service facility USA only For information about 24 hour emergency roadside assistance see page Even with a simple puncture this may be the safest and least troublesome solution For transporting instructions see page Honda does not recommend tha...

Page 150: ...t permanently repair any tire that is punctured or damaged even if the tire has only a minor puncture For a full discussion of repairs and replacement see page Due to the uncertainty of any temporary repair you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire and tube are replaced Stop frequently and check the air pressure If the tire ...

Page 151: ...e Unexpected Safety Precautions Refer to on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools 66 05 06 03 13 40 56 31GV4770_151 ...

Page 152: ...working the first thing you should check for is a blown fuse Check the fuse before looking elsewhere for another possible cause of the problem Replace a blown fuse and check component operation The fuse holder is located behind the center cover The spare fuse is located in the fuse holder Recommended Fuses To prevent an accidental short circuit turn the ignition switch OFF before checking or repla...

Page 153: ...discard it Slide the clips onto the ends of the new fuse push them back into the fuse holder and close the fuse holder Do not pry the clips open to get a fuse out you could bend them and cause poor contact with the new fuse A loose fuse could cause damage to the electrical system and even start a fire After replacing the fuse be sure to return the fuse holder to its original location 3 4 2 5 6 1 2...

Page 154: ... Unexpected Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating Install the fuse holder and center cover 7 05 06 03 13 41 17 31GV4770_154 ...

Page 155: ... correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your scooter Leave the blown fuse in that circuit and have your scooter checked by your Honda dealer 05 06 03 13 41 21 31GV4770_155 ...

Page 156: ... riding safely carefully inspect your scooter for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent so you should have your scooter thoro...

Page 157: ...place at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer you purchased your Honda from They may have it listed in their records If they don t transport your scooter to them or the nearest Honda dealer The dealer will probably have to remove the ignition swi...

Page 158: ... t charge the battery or it appears unable to hold a charge contact your Honda dealer Jump starting is not recommended especially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your scooter s electrical system 05 06 03 13 41 35 31GV4770_158 ...

Page 159: ...150 Taking Care of the Unexpected 05 06 03 13 41 37 31GV4770_159 ...

Page 160: ... and other technical data plus information on government requirements and how to break in your scooter Vehicle Identification 152 Specifications 155 Break in Guidelines 160 High Altitude Carburetor Adjustment 161 Emission Control Systems 162 Oxygenated Fuels 167 05 06 03 13 41 41 31GV4770_160 ...

Page 161: ...en you register your scooter They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle identification number 1 appears on the Safety Certification Label attached to the frame tube forward of the front cover 05 06 03 13 41 46 31GV4770_161 ...

Page 162: ...FT SIDE LEFT SIDE 153 Vehicle Identification Technical Information The frame number is stamped on the left side of the frame body The engine number is stamped on the lower left side of the crankcase cover 2 3 05 06 03 13 41 51 31GV4770_162 ...

Page 163: ...ation Technical Information The color label is located to the fuel tank under the seat The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual 05 06 03 13 41 56 31GV4770_163 ...

Page 164: ... 26 4 in 670 mm 43 1 in 1 095 mm 46 1 in 1 170 mm 5 1 in 130 mm overall length overall width overall height wheelbase ground clearance Dimensions 155 Specifications Technical Information 05 06 03 13 42 04 31GV4770_164 ...

Page 165: ...O T 903 standard MA Pro Honda GN4 or HP4 without molybdenum additives 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil transmission oil capacity after disassembly after draining including reserve 0 06 US qt 0 06 fuel recommendation fuel tank capacity engine oil capacity engine oil recommendation Fuel Lubricants 156 Specifications Technical Information 05 06...

Page 166: ... 0 002 in 0 05 mm 0 024 0 028 in 0 60 0 70 mm 335 lbs 152 kg 1 700 100 rpm or or or intake exhaust passenger capacity maximum weight capacity displacement bore stroke compression ratio spark plug standard spark plug cold climate spark plug high speed riding valve clearance cold spark plug gap idle speed Capacities Engine Specifications 157 Specifications Technical Information 05 06 03 13 42 28 31G...

Page 167: ...00 lbs 90 kg of added weight 8 382 bias ply tube tire size front trail caster primary reduction final reduction tire pressure rear cold tire pressure front cold tire type tire size rear DUNLOP K398 KIK MB3 DUNLOP K398 KIK MB3 BRIDGESTONE ML2 IRC 3R BRIDGESTONE ML2 IRC 3R Chassis Suspension Power Transmission 158 Specifications Technical Information 05 06 03 13 42 42 31GV4770_167 ...

Page 168: ... 5 000 rpm 12V 4 Ah 12V 3 8W turn signal lights brake tail light headlight oil drain bolt main high beam indicator turn signal indicator license light battery generator Lights Electrical Torque Specifications Fuse 159 Specifications Technical Information 05 06 03 13 42 56 31GV4770_168 ...

Page 169: ...ation Help assure your scooter s future reliability and performance by paying extra attention to how you ride during the first 60 miles 100 km During this period avoid full throttle starts and rapid acceleration 05 06 03 13 43 00 31GV4770_169 ...

Page 170: ...h when operated at high altitudes Above 6 500 feet 2 000 m a rich mixture can cause driveability problems reduce engine performance and increase fuel consumption To compensate you can have the carburetor adjusted for high altitude riding See your Honda dealer However the carburetor must be returned to standard factory specifications before riding again at lower altitudes below 5 000 feet 1 500 m S...

Page 171: ...uring its useful life when operated and maintained according to the instructions provided The EPA also requires that scooters built after January 1 1983 comply with applicable noise emission standards for one year or 3 730 miles 6 000 km after the time of sale to the ultimate purchaser when operated and maintained according to the instructions provided USA only Compliance with the terms of the Dis...

Page 172: ...rbon monoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons 1 05 06 ...

Page 173: ...op screw This scooter complies with the requirements of the California Air Resources Board CARB evaporative emission regulations Fuel vapor from the fuel tank and carburetor is directed into the charcoal canister and air cleaner where it is adsorbed and stored while the engine is stopped When the engine is running and the purge control diaphragm valve is open fuel vapor in the charcoal canister an...

Page 174: ...here Blow by gas is returned to the combustion chamber through the air cleaner and the carburetor Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy If you are aware of any of the following symptoms have the vehicle inspected and repaired by your authorized Honda scooter dealer...

Page 175: ...trol prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance Re...

Page 176: ...aded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by Volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed ...

Page 177: ...spill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl or wood alcohol 5 by Volume You may use gasoline containing methanol containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system G...

Page 178: ...n on your warranty and how to get an official Honda service manual Authorized Manuals 170 Warranty Coverage 173 Warranty Service 174 Contacting Honda 175 Your Honda Dealer 176 The Honda Rider s Club USA only 177 Reporting Safety Defects USA only 178 05 06 03 13 43 42 31GV4770_178 ...

Page 179: ...ly Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most mechanically capable owners should f...

Page 180: ...h Add 6 Calif Add 8 25 171 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form USA only Can...

Page 181: ...oney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery On returns a restocking fee may be applied against the original order Expiration Mo Yr Customer Signature Apartment Number Street Address No P O Box Number P O BOX 072...

Page 182: ...tenance However you should have the proper tools and service information and be mechanically qualified Failures that occur due directly to improper maintenance are not covered Almost all of your warranty coverage can be extended through the Honda Protection Plan USA only For more information see your Honda dealer Scooter Limited Warranty Exhaust Emission Warranty Noise Control Warranty It is impor...

Page 183: ...handling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the Service Manager Parts Manager Sales Manager etc contact the Owner of the dealership or their designated representative If you believe you have a problem with your scooter call the service department of your Honda dealer Make...

Page 184: ...lied with your vehicle Please include the following information in your letter name address and telephone number product model year and frame VIN serial number date of purchase dealer name and address We will likely ask your Honda dealer to respond or possibly acknowledge your comments directly If you have a difference of opinion with your dealer please remember that each dealership is independent...

Page 185: ... only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your Honda dealer can inform you about competition and other riding events in your area Y...

Page 186: ...ts insider information and more Vehicle transport to the nearest Honda dealer or service center if necessary 24 hour toll free roadside assistance for your new Honda includes roadside assistance for your transport vehicle as long as your Honda is aboard or in tow Reimbursement up to 75 for Motorcycle Safety Foundation training Separate free training from the Specialty Vehicle Institute of America ...

Page 187: ...afety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy cam...

Page 188: ...179 Consumer Information 05 06 03 13 44 49 31GV4770_188 ...

Page 189: ...auges Indicators 13 Fuel Gauge 17 Maintenance Indicator 18 Controls Features Ignition Switch 19 Start Button 20 Engine Stop Switch 20 Headlight Dimmer Switch 21 Turn Signal Switch 21 Horn Button 22 Rear Brake Lock 22 Are You Ready to Ride 26 Protective Apparel 26 Rider Training 28 Is Your Scooter Ready to Ride 30 Pre ride Inspection 30 Load Limit Guidelines 33 Loading 33 Load Limits 34 Loading Gui...

Page 190: ...ration 41 Starting Procedure 42 How to Stop the Engine 45 Riding 46 Braking 53 Parking 55 Riding with a Passenger or Cargo 59 The Importance of Maintenance 64 Maintenance Safety 65 Important Safety Precautions 66 Periodic Maintenance 68 Maintenance Schedule 70 Maintenance Record 75 Maintenance Component Locations 77 Tool Kit 80 Owner s Manual Storage 81 Left Side Cover Removal 82 05 06 03 13 44 59...

Page 191: ...ers Chassis Engine Electrical Fuel 83 Engine Oil 86 Air Cleaner 92 Belt Case Air Cleaner 94 Crankcase Breather 96 Engine Idle Speed 97 Spark Plug 99 Brakes 102 Tires 106 Battery 113 Appearance Care 118 Storing Your Honda 126 Transporting Your Scooter 130 You the Environment 131 05 06 03 13 45 07 31GV4770_191 ...

Page 192: ... a Fuse Blows 143 If You Crash 147 If You Lose Your Key 148 If Your Battery is Low or Dead 149 Vehicle Identification 152 Specifications 155 Break in Guidelines 160 High Altitude Carburetor Adjustment 161 Emission Control Systems 162 Oxygenated Fuels 167 Authorized Manuals 170 Warranty Coverage 173 Warranty Service 174 Contacting Honda 175 Your Honda Dealer 176 The Honda Rider s Club USA only 177 ...

Page 193: ...appearance care 118 battery 113 belt case air cleaner 94 brakes lever freeplay 102 shoe wear 105 braking 53 break in guidelines 160 capacity fuel 84 carburetor altitude adjustment 161 care appearance 118 cleaning appearance care 118 color label 154 compartment front 37 consumer information 169 customer service 175 05 06 03 13 45 15 31GV4770_193 ...

Page 194: ...peed 97 number 152 oil 86 pinging 83 starting 41 stop switch 20 stopping 45 won t start 135 environment 131 flat tire 140 frame number 153 fuel gauge 17 oxygenated 167 recommendation 83 tank capacity 84 fuses 143 gap spark plug 100 gasohol 167 gasoline 83 05 06 03 13 45 21 31GV4770_194 ...

Page 195: ...onda contacting 175 Rider s Club 177 dealer 176 Honda service manual 170 horn button 22 identification vehicle 153 idle speed engine 97 ignition switch 19 indicators 13 inspection pre ride 30 key lost 148 kit tool 80 labels safety 7 limit weight 34 load limits 34 loading guidelines 34 lock steering 56 05 06 03 13 45 26 31GV4770_195 ...

Page 196: ...ervice 170 maximum weight limit 34 modifications 6 numbers serial 153 odometer 13 oil engine 86 operating controls 19 operation component locations 10 owner s manual storage 81 oxygenated fuels 167 parking 55 pinging engine 83 plug spark 99 pre ride inspection 30 problems unexpected 133 protective apparel 26 05 06 03 13 45 31 31GV4770_196 ...

Page 197: ...thing 26 precautions 40 safety 2 safety precautions 40 with passenger or cargo 59 safety important precautions 66 labels 7 reporting defects 178 riding precautions 40 schedule maintenance 70 serial numbers 152 service customer 175 manuals 170 warranty 174 spark knock 83 spark plug 99 specifications 155 start button 20 05 06 03 13 45 35 31GV4770_197 ...

Page 198: ...1 scooter 126 switch headlight dimmer 21 ignition 19 turn signal 21 theft prevention tips 58 tires air pressure 106 flat 140 replacing 110 tool kit 80 training rider 3 28 transporting your scooter 130 trouble unexpected 133 troubleshooting starting 135 turn signal indicator 13 vehicle identification no VIN 152 05 06 03 13 45 40 31GV4770_198 ...

Page 199: ...190 Index Index W warranty coverage 173 extended 173 service 174 washing your scooter 120 weight limit 34 05 06 03 13 45 43 31GV4770_199 ...

Page 200: ...191 Memo 05 06 03 13 45 46 31GV4770_200 ...

Page 201: ...192 Memo 05 06 03 13 45 48 31GV4770_201 ...

Page 202: ... engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Record important information on the following page 05 06 03 13 45 54...

Page 203: ... Reference Quick Reference VIN Frame No Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 05 06 03 13 45 57 31GV4770_203 ...

Page 204: ...r all cargo and accessories Check the following items each time before you ride page tires wheels leaks loose parts brakes indicators lights Check the following items monthly page tires wheels fluids lights freeplay fuse nuts bolts API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 40 JASO T 903 standard MA Pro Honda GN4 or HP...

Page 205: ... kgf cm 22 psi 150 kPa 1 50 kgf cm IRC 3R KIK MB3 IRC 3R KIK MB3 33 psi 225 kPa 2 25 kgf cm bias ply tube Quick Reference Quick Reference Tires Spark Plug Tire Pressure cold Front Rear Type Fuse Front Rear or or with less than 200 lbs 90 kg of added weight with more than 200 lbs 90 kg of added weight standard cold climate high speed riding or main 05 06 03 13 46 18 31GV4770_205 ...

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