Honda CBR600R3 Owner'S Manual Download Page 105

Page: 105 / 178

Importance of Maintenance.........................

P. 102

Maintenance Schedule...................................

P. 103

Maintenance Fundamentals .........................

P. 108

Tool.....................................................................

P. 119

Removing & Installing Body

Components ...................................................

P. 120

Battery..................................................................P. 120

Clip........................................................................P. 121

Front Seat............................................................P. 122

Right Middle Cowl.............................................P. 123

Rear Seat.............................................................P. 124

Engine Oil..........................................................

P. 125

Coolant ..............................................................

P. 127

Brakes.................................................................

P. 129

Side Stand .........................................................

P. 132

Drive Chain .......................................................

P. 133

Clutch .................................................................

P. 134

Throttle ..............................................................

P. 137

Other Adjustments..........................................

P. 138

Adjusting the Brake Lever...............................P. 138

Adjusting the Front Suspension ....................P. 139

Adjusting the Rear Suspension......................P. 142

20201016101019_32MKZ6000_eng_BOOK Page 104 Friday, October 16 2020 10:18:27 JST

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully

before attempting any maintenance. Refer to “Specifications” for service data.

Maintenance

Summary of Contents for CBR600R3

Page 1: ......

Page 2: ...latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publicatio...

Page 3: ...pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the vehicle The fo...

Page 4: ...aintaining a vehicle You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the vehicle Safety Messages preceded by a safety a...

Page 5: ...Contents P 2 P 20 P 101 P 145 P 156 P 170 Vehicle Safety Operation Guide Maintenance Troubleshooting Information Specifications...

Page 6: ...Labels P 7 Safety Precautions P 12 Riding Precautions P 13 Accessories Modifications P 17 Loading P 18 This section contains important information for safe riding of your vehicle Please read this sect...

Page 7: ...ays wear an approved helmet and protective apparel 2 P 12 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both...

Page 8: ...s and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or faster than conditions warrant Fatigue and inattention can impair your ability to use good jud...

Page 9: ...injuries and whether it is safe to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if another person or vehicle is involved in the crash If you deci...

Page 10: ...tain a dangerous amount of carbon monoxide Never run your vehicle inside a garage or other enclosure 3WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area ca...

Page 11: ...ach label The meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety ta...

Page 12: ...ss they understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you...

Page 13: ...ABEL DANGER GS U type NEVER OPEN WHEN HOT Hot coolant will scald you Relief pressure valve begins to open at 1 1 kgf cm2 REAR CUSHION LABEL GAS FILLED Do not open Do not heat Image Labels Vehicle Safe...

Page 14: ...er only Front 250 kPa 2 50 kgf cm2 36 psi Rear 290 kPa 2 90 kgf cm2 42 psi Driver and passenger Front 250 kPa 2 50 kgf cm2 36 psi Rear 290 kPa 2 90 kgf cm2 42 psi Keep chain adjusted and lubricated Fr...

Page 15: ...helmet protective apparel GS type FUEL LABEL Unleaded petrol only ETHANOL up to 10 by volume Premium Recommended U type FUEL LABEL Unleaded petrol only ETHANOL up to 10 by volume Research Octane Numbe...

Page 16: ...se to weather and road conditions Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstruct...

Page 17: ...g can reduce the vehicle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces...

Page 18: ...lying the brakes This is normal Always use the recommended front rear tyres and sprockets to ensure correct ABS operation Engine Braking Engine braking helps slow your vehicle down when you release th...

Page 19: ...d down 3 Slowly lean the vehicle to the left until its weight rests on the side stand 4 Turn the handlebars fully to the left u Turning the handlebars to the right reduces stability and may cause the...

Page 20: ...l does not work during deceleration and will not prevent the rear wheel from skidding due to engine braking Do not close the throttle suddenly especially when riding on slippery surfaces Torque Contro...

Page 21: ...public roads Before deciding to install accessories on your vehicle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be s...

Page 22: ...within specified load limits Maximum weight capacity 2 P 170 Tie all luggage securely evenly balanced and close to the centre of the vehicle Do not place objects near the lights or the muffler 3WARNIN...

Page 23: ...Vehicle Safety 19...

Page 24: ...ke fluid reservoir P 129 Rear brake pedal Engine oil fill cap P 125 Tool kit P 100 Document bag P 100 Fuse box P 154 Battery P 120 Front suspension spring preload adjuster P 139 Right middle Cowl P 12...

Page 25: ...de stand P 132 Shift lever P 95 Front suspension rebound damping compression damping adjusters P 140 P 141 Fuel fill cap P 98 Rear suspension rebound damping adjuster P 143 Front suspension spring pre...

Page 26: ...hour display To set the clock P 61 Speedometer Tachometer NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life You can select the street...

Page 27: ...when it should have your dealer check for problems Circuit mode To change to the circuit mode u To return to the street mode display press and hold the LAP button Press and hold the LAP button with yo...

Page 28: ...temperature gauge riding modes INFO 1 INFO 2 and INFO 3 displays Riding mode P 87 INFO 3 display P 38 INFO 2 display P 30 INFO 1 display P 27 You can change the riding mode INFO1 INFO 2 and INFO 3 di...

Page 29: ...temperature is low the cooling fan may start running when you rev up the engine This is normal Pop up information In the following cases the INFO 3 display or the INFO 3 display and the coolant temper...

Page 30: ...MODE button Press the MODE button SEL down button SEL up button MODE button Riding mode P 87 INFO 1 display P 27 INFO 2 display P 30 INFO 3 display P 38 If the MODE button is not pressed within 10 se...

Page 31: ...he INFO 1 display P 26 b Press the SEL up or SEL down button until the desired indication is displayed c Press the MODE button The INFO 1 display is set and then the display moves to the INFO 2 displa...

Page 32: ...n When is displayed go to your dealer for service Tripmeter A B TRIP A B Distance ridden since the tripmeter was reset When is displayed go to your dealer for service To reset the tripmeter P 29 Opera...

Page 33: ...fuel consumption together press and hold the MODE button with the tripmeter A or tripmeter A fuel consumption displayed To reset the tripmeter B press and hold the MODE button with the tripmeter B dis...

Page 34: ...sed time ELAPSED Available riding distance RANGE Only when reserve fuel mode Amount of remaining fuel REMAIN Only when reserve fuel mode Changing the INFO 2 display a Select the INFO 2 display P 26 b...

Page 35: ...ng fuel display Operation Guide 31 Continued Numerical tachometer display P 32 Current fuel mileage P 32 Average fuel mileage P 33 Tripmeter A fuel consumption P 34 Available riding distance P 35 Aver...

Page 36: ...e current instant fuel mileage Display range GS MA U type 0 0 to 99 9 L 100km km L or MPG or mile L IN type 0 0 to 99 9 L 100km km L When your speed is less than 7 km h 4 mph is displayed Above 99 9 L...

Page 37: ...99 9 L 100km km L Above 99 9 L 100km is displayed Above 99 9 km L MPG or mile L 99 9 is displayed When the average fuel mileage is reset is displayed When is displayed except for the above mentioned c...

Page 38: ...cases go to your dealer for service To reset the tripmeter A fuel consumption P 29 Average speed AVG SPD Displays average speed since the engine was started Display range GS MA U type 0 to 299 km h 0...

Page 39: ...el mode When the low fuel indicator lights and the low fuel pop up information appears the estimated available riding distance is indicated GS MA U type 99 to 0 km mile IN type 99 to 0 km Above 99 km...

Page 40: ...ange GS MA U type 4 0 to 1 0 L litres or 0 9 to 0 2 GAL gallon IN type 4 0 to 1 0 L litres Below 1 0 L 0 2 GAL is displayed The amount of remaining fuel is calculated based on the riding states The in...

Page 41: ...be selected You should refill the tank as soon as possible Remaining fuel amount turned to the reserve fuel mode 4 0 L 1 1 US gal 0 9 Imp gal After refuelling more than the reserve amount the display...

Page 42: ...O 3 display P 26 b Press the SEL up or SEL down button until the desired display is displayed c Press the MODE button The INFO 3 display is set and then the display moves to the riding mode display Op...

Page 43: ...r set value Display range OFF or 4 000 17 500 r min To set the shift indicator P 52 Throttle grip angle GRIP ANGLE Displays the throttle grip angle during operation When is displayed go to your dealer...

Page 44: ...Day of the week MON to SUN DAY 1 to 31 Month JAN to DEC Year 2010 to 2099 To set the Date P 61 User letter Displays the characters of user s choice To set the USER LETTER P 55 Blank display Display t...

Page 45: ...tor u Setting the backlight brightness u Setting the back ground u Setting the user letter u Setting the favorite GENERAL P 60 u Setting the date and clock u Setting each meter unit u Resetting to fac...

Page 46: ...n button until main menu screen is displayed with your vehicle stopped Select a menu by pressing the SEL up or SEL down button and press the MODE button u Press and hold the SEL up or SEL down button...

Page 47: ...1 mph u Press and hold the MODE button and SEL up or SEL down button to return to the ordinary display Note that doing so cancels the settings left incomplete Operation Guide 43 Continued Ordinary di...

Page 48: ...n button and press the MODE button To end the setting Select the return on the menu screen The display returns to the FUNCTION menu on the main menu screen Operation Guide 44 Instruments Continued FUN...

Page 49: ...turning off the HISS indicator a Select the ON blinks or OFF off using the SEL up or SEL down button b Press the MODE button The HISS indicator setting is set and then the display returns to the uppe...

Page 50: ...down button and press the MODE button To end the setting Select the return on the menu screen The display returns to the LAP TIME menu on the main menu screen Operation Guide 46 Instruments Continued...

Page 51: ...ion press the LAP button To end the display of lap time history press the MODE button The display returns to the upper level hierarchy To use the Lap Timer P 74 Operation Guide 47 Continued Best icon...

Page 52: ...a Select NO not clear or YES clear using the SEL up or SEL down button b Press the MODE button The display returns to the upper level hierarchy To use the Lap Timer P 74 Operation Guide 48 Instrument...

Page 53: ...button To end the setting Select the return on the menu screen The display returns to the DISPLAY menu on the main menu screen Operation Guide 49 Continued Press the SEL down button Press the SEL up...

Page 54: ...nd then the display returns to the upper level hierarchy When the MECHANIC is selected Press the MODE button The display moves to the mechanic mode c When the MECHANIC is selected Press the MODE butto...

Page 55: ...of the vehicle Displays the following information Tachometer Gear position Throttle grip position Coolant temperature Battery voltage Operation Guide 51 Continued Throttle grip position Tachometer Gea...

Page 56: ...SEL down button u Press and hold the SEL up or SEL down button to move the menu quickly u The value increases by 200 r min rpm increments u Available setting range 4 000 17 500 r min rpm b Press the M...

Page 57: ...s control P 160 a Select the AUTO auto adjustment or brightness level using the SEL up or SEL down button u Press and hold the SEL up or SEL down button to move the menu quickly b Press the MODE butto...

Page 58: ...ent a Select the AUTO WHITE BLACK METALLIC or CARBON using the SEL up or SEL down button u Press and hold the SEL up or SEL down button to move the menu quickly b Press the MODE button The background...

Page 59: ...menu quickly b Press the MODE button The cursor moves to the next position c Repeat the steps a and b to select characters for the other positions until a desired word is complete d When the tenth cha...

Page 60: ...is displayed INFO 1 TOTAL TRIP A or TRIP B INFO 2 REV INST CONS AVG CONS TRIP A CONS AVG SPD or ELAPSED INFO 3 CBR LOGO REV IND NE GRIP ANGLE VOLTAGE DATE USER LETTER or a blank display To end the set...

Page 61: ...ss and hold the SEL up or SEL down button to move the menu quickly b Select the TOTAL TRIP A or TRIP B using the SEL up or SEL down button u Press and hold the SEL up or SEL down button to move the me...

Page 62: ...hold the SEL up or SEL down button to move the menu quickly b Select the REV INST CONS AVG CONS TRIP A CONS AVG SPD or ELAPSED using the SEL up or SEL down button u Press and hold the SEL up or SEL d...

Page 63: ...ss and hold the SEL up or SEL down button to move the menu quickly b Select the CBR LOGO REV IND NE GRIP ANGLE VOLTAGE DATE USER LETTER or blank display using the SEL up or SEL down button u Press and...

Page 64: ...and press the MODE button To end the setting Select the return menu on the menu screen The display returns to the GENERAL on the main menu screen Operation Guide 60 Instruments Continued GENERAL is se...

Page 65: ...the SEL up or SEL down button until the desired date is displayed h Press the MODE button The cursor moves to the AM or PM i Select the AM or PM using the SEL up or SEL down button j Press the MODE b...

Page 66: ...er tripmeter A B current fuel mileage average fuel mileage tripmeter A fuel consumption average speed available driving distance and amount of remaining fuel are changed in SPEED menu The units of the...

Page 67: ...and available driving distance show km Units of the current fuel mileage and average fuel mileage show L 100km or km L Units of the tripmeter A fuel consumption and amount of remaining fuel show L Whe...

Page 68: ...l hierarchy When selecting the L 100 km Units of the current fuel mileage and average fuel mileage show L 100 km Units of the tripmeter A fuel consumption and amount of remaining fuel show L When sele...

Page 69: ...en selecting the mile L Units of the current fuel mileage and average fuel mileage show mile L Units of the tripmeter A fuel consumption and amount of remaining fuel show L Operation Guide 65 Continue...

Page 70: ...the YES is selected Press the MODE button The display changes to the confirmation screen c Select the NO not restore or YES restore using the SEL up or SEL down button on the confirmation screen d Wh...

Page 71: ...alues LAP DATA Cleared DISPLAY MODE STREET SHIFT INDICATOR OFF BRIGHTNESS AUTO BACK GROUND AUTO USER LETTER CBR600RR FAVORITE TOTAL REV CBR LOGO SPEED UNIT km h FUEL CONS UNIT GS MA U type L 100 km IN...

Page 72: ...the MODE button To end the setting Select the return on the menu screen and then the display returns to the SERVICE menu on the main menu screen Operation Guide 68 Instruments Continued Press the MODE...

Page 73: ...archy press the MODE button Display range DISTANCE Next periodic inspection 12000 to 99900 km 8000 to 99950 mile Next engine oil change 6000 to 99980 km 4000 to 99980 mile u Pass 0 km mile mark change...

Page 74: ...ation is appears in the ordinary display P 78 500 km or 300 mile from the next periodic inspection 100 km or 60 mile from the next engine oil change One month before the set month Operation Guide 70 I...

Page 75: ...the DISTANCE value start flashing c Press the SEL up or SEL down button until the desired distance value is displayed u Available setting range of periodic inspection GS MA U type 100 to 12 000 km 100...

Page 76: ...ress the MODE button The cursor moves to the ones digit of the year i Press the SEL up or SEL down button until the desired ones digit of the year is displayed j Press the MODE button The mileage and...

Page 77: ...ion appears in the ordinary display P 78 Reduce speed and have your vehicle inspected by your dealer as soon as possible To return to the upper level hierarchy press the MODE button SPORTS KIT ECU SPO...

Page 78: ...n the setting mode P 46 P 47 Operation Guide 74 Instruments Continued Stopwatch difference with the best lap Previous lap time Previous lap number Best icon Displayed when the fastest lap time display...

Page 79: ...0 00 to 99 59 99 u Exceeds 99 59 99 returns to the 00 00 00 Stopwatch 00 00 00 to 99 59 99 u Exceeds 99 59 99 returns to the 00 00 00 Difference with the best lap 99 59 99 to 00 00 00 to 99 59 99 Maxi...

Page 80: ...LAP button at each lap u The stopwatch changes to display of the difference with the best lap After 10 seconds the display will return to the stopwatch u The previous lap time and previous lap number...

Page 81: ...ess the LAP button again The stopwatch restarts measurement u Measurement starts from the next lap To Check or Clear the Lap Time Select the LAP TIME menu in the setting mode P 46 P 48 Operation Guide...

Page 82: ...as helpful information Failure information When your vehicle has a problem with the PGM FI system When your vehicle has multiple pieces of information each pop up information display appears alternate...

Page 83: ...hing Change the engine oil Helpful Information Indication Explanation Remedy When the side stand is down Raise the side stand When remaining fuel is reached 4 0 L 1 1 US gal 0 9 Imp gal Fill the fuel...

Page 84: ...Control is ready to work Blinks when Torque Control is operating Torque Control OFF indicator Comes on when the Torque Control is turned off Shift indicators P 83 Comes on briefly when the ignition s...

Page 85: ...on switch is turned to the On position Goes off when your speed reaches approximately 10 km h 6 mph If it comes on while riding P 149 Comes on when the transmission is in Neutral High beam indicator L...

Page 86: ...the ignition switch is turned to the On position with the engine stop switch in the Run position Comes on when the ignition switch is turned to the On position with the engine stop switch in the Stop...

Page 87: ...engine revolutions is reached the set value Setting of the Shift Indicators You can change the engine revolutions at which the shift indicators start blinking Initial setting OFF Available setting ran...

Page 88: ...g light control switch High beam Low beam Turn signal switch Horn button u Pressing the switch turns the turn signal off Hazard switch Switchable when the ignition switch is in the On position LAP but...

Page 89: ...steering u Key can be removed when in the Off or Lock position On Off Turns electrical system on for starting riding Turns engine off Lock Locks steering Engine stop switch Start button Should normall...

Page 90: ...urn the handlebars all the way to the left b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebars if the lock is difficult to engage c Remove the key Unlocking I...

Page 91: ...consists of the following parameters P Engine output level T Torque control level W Wheelie control level EB Engine brake level When is displayed go to your dealer for service Operation Guide 87 Cont...

Page 92: ...lue can be changed Riding mode has five modes Available riding mode MODE 1 MODE 2 MODE 3 USER 1 and USER 2 MODE 1 MODE 2 and MODE 3 u MODE 1 is suitable for track riding u MODE 2 is suitable for windi...

Page 93: ...activates the Torque Control u When the T value is set to 0 the W value automatically changes 0 W value Wheelie control level W value has four setting levels Available setting range 1 to 3 u Level 1 i...

Page 94: ...ding mode display P 26 c Press the SEL up or SEL down button with the throttle fully closed Operation Guide 90 Riding mode Continued SEL up button SEL down button MODE button Press the SEL up button P...

Page 95: ...or SEL down button until the desired value is displayed u T value can be changed to level 0 by pressing and holding the SEL down button at the time of level 1 g Press the MODE button until W value is...

Page 96: ...Operation Guide 92 Riding mode Continued Press the MODE button Press and hold the MODE button Press the SEL up button Press the SEL down button Press and hold the SEL down button...

Page 97: ...an about 5 minutes may cause exhaust pipe discolouration The engine will not start if the throttle is fully open aMake sure the engine stop switch is in the Run position bTurn the ignition switch to t...

Page 98: ...for 5 seconds b Repeat the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wait 10 seconds before trying steps a b agai...

Page 99: ...ing Gears Your vehicle transmission has 6 forward gears in a one down five up shift pattern If you put the vehicle in gear with the side stand down the engine will shut off Operation Guide 95 1 N 2 3...

Page 100: ...h turn signal lights This may help to alert drivers behind you to take appropriate means to avoid a possible collision with your vehicle The emergency stop signal stops operating when You release the...

Page 101: ...hard braking It is always recommended to avoid hard braking unless it is absolutely necessary u The emergency stop signal does not activate with the hazard switch pressed in u If the ABS stops working...

Page 102: ...ap Open the lock cover insert the ignition key and turn it clockwise to open the fuel fill cap Closing the Fuel Fill Cap a After refuelling push the fuel fill cap closed until it locks b Remove the ig...

Page 103: ...emoving the Rear Seat P 124 3WARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate the vehicle and could lead to a crash in which you can be seriously h...

Page 104: ...Tool Kit Document Bag The tool kit and document bag are located under the rear seat Removing the Rear Seat P 124 Operation Guide 100 Storage Equipment Continued Tool kit Document bag...

Page 105: ...r Seat P 124 Engine Oil P 125 Coolant P 127 Brakes P 129 Side Stand P 132 Drive Chain P 133 Clutch P 134 Throttle P 137 Other Adjustments P 138 Adjusting the Brake Lever P 138 Adjusting the Front Susp...

Page 106: ...ection and maintenance recommendations and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools...

Page 107: ...ements Keep an accurate record of maintenance to help ensure that your vehicle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance i...

Page 108: ...r Coolant 3 3 Years 127 Cooling System Secondary Air Supply System Evaporative Emission Control System Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you...

Page 109: ...ke Pads Wear 130 Brake System 108 Brakelight Switch 131 Headlight Aim Lights Horn Engine Stop Switch Clutch System 134 Side Stand 132 Suspension 139 Nuts Bolts Fasteners Wheels Tyres 116 Steering Head...

Page 110: ...Idle Speed Radiator Coolant 3 3 Years 127 Cooling System Secondary Air Supply System Evaporative Emission Control System Exhaust Gas Control Actuator Cable Maintenance Level Maintenance Legend Interme...

Page 111: ...ear 130 Brake System 108 Brakelight Switch 131 Headlight Aim Lights Horn Engine Stop Switch Clutch System 134 Side Stand 132 Suspension 139 Nuts Bolts Fasteners Wheels Tyres 116 Steering Head Bearings...

Page 112: ...ring positions 2 P 137 Engine oil level Add engine oil if necessary Check for leaks 2 P 125 Coolant level Add coolant if required Check for leaks 2 P 127 Drive chain Check condition and slack adjust a...

Page 113: ...tioned on the colour label The colour label is attached to the rear fender under the rear seat 2 P 124 3WARNING Installing non Honda parts may make your vehicle unsafe and cause a crash in which you c...

Page 114: ...y means that this product must not be treated as household waste NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for proper...

Page 115: ...terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush or...

Page 116: ...a fuse fails repeatedly you likely have an electrical fault Have your vehicle inspected by your dealer Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditi...

Page 117: ...not add or replace brake fluid except in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE B...

Page 118: ...se rapid chain wear Cleaning and Lubricating After inspecting the slack clean the chain and sprockets while rotating the rear wheel Use a dry cloth with chain cleaner designed specifically for O ring...

Page 119: ...reeze and distilled water Concentration 50 antifreeze and 50 distilled water A concentration of antifreeze below 40 will not provide proper corrosion and cold temperature protection A concentration of...

Page 120: ...ressure when your tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the...

Page 121: ...s when the minimum tread depth is reached 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructio...

Page 122: ...t install a tube inside a tubeless tyre on this vehicle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this vehicle The rims are designed for tubeless tyres and during...

Page 123: ...4 You can perform some roadside repairs minor adjustments and parts replacement with the provided tools Pin spanner Standard Phillips screwdriver Screwdriver handle 5 mm Hex wrench 3 mm Hex wrench Fus...

Page 124: ...e battery 5 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts...

Page 125: ...n to release the lock 2 Pull the clip out of the hole Installation 1 Push the bottom of the centre pin 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip Removing Installi...

Page 126: ...he front seat back and up Installation 1 Insert the tab into the recess 2 Install and tighten the mounting bolts securely Make sure that the seat is locked securely in position by pulling it up lightl...

Page 127: ...middle cowl while carefully releasing the tabs and hook Installation 1 Install the right middle cowl in the reverse order of removal 2 Tighten the bolts A and bolt B Torque 1 5 N m 0 2 kgf m 1 1 lbf f...

Page 128: ...and guide hooks 2 Push down on the front of the rear seat Make sure that the seat is locked securely in position by pulling it up lightly The seat locks automatically when closed Take care not to lock...

Page 129: ...o the Off position and wait for 2 to 3 minutes 3 Place your vehicle in an upright position on a firm level surface 4 Check that the oil level is between the upper level and lower level marks on the oi...

Page 130: ...u Do not overfill above the upper level mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap NOTICE Overfilling with...

Page 131: ...our vehicle in an upright position 3 Check that the coolant level is between the UPPER level and LOWER level marks on the reserve tank If the coolant level is dropping noticeably or the reserve tank i...

Page 132: ...ank cap and add fluid while monitoring the coolant level u Do not overfill above the UPPER level mark u Make sure no foreign objects enter the reserve tank opening 3 Securely reinstall the reserve tan...

Page 133: ...rks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn yo...

Page 134: ...r 1 Front Inspect the brake pads from in front of the brake caliper u Always inspect both left and right brake calipers 2 Rear Inspect the brake pads from the rear right of the vehicle If necessary ha...

Page 135: ...witch Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Brakes u Adjusting the...

Page 136: ...k the spring for damage or loss of tension 3 Sit on the vehicle shift the transmission to Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into g...

Page 137: ...smission to Neutral Stop the engine 2 Place your vehicle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack...

Page 138: ...mm 0 4 0 8 in Check the clutch cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premat...

Page 139: ...t Attempt adjustment with the upper clutch cable adjuster first Turn the clutch cable adjuster until the freeplay is 10 20 mm 0 4 0 8 in Clutch u Adjusting the Clutch Lever Freeplay Maintenance 135 Co...

Page 140: ...ch lever freeplay is 10 20 mm 0 4 0 8 in 4 Tighten the lower lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not...

Page 141: ...ottle With the engine off check that the throttle rotates smoothly from fully closed to fully open If the throttle does not move smoothly close automatically have the vehicle inspected by your dealer...

Page 142: ...stment method Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position After adjustment check that the lever operates correctly before ridi...

Page 143: ...ns Turn clockwise to increase spring preload hard or turn counterclockwise to decrease spring preload soft The standard position is the 4 1 2 turns from the full soft position NOTICE Do not turn the a...

Page 144: ...wise to increase rebound damping hard or turn counterclockwise to decrease rebound damping soft The standard position is 4 3 4 turns from the full hard position NOTICE Do not turn the adjuster beyond...

Page 145: ...se to increase compression damping hard or turn counterclockwise to decrease compression damping soft The standard position is 6 turns from the full hard position NOTICE Do not turn the adjuster beyon...

Page 146: ...or turn the position 3 to 10 increase spring preload hard The standard position is 2 NOTICE Do not turn the adjuster beyond its limits Attempting to adjust directly from 1 to 10 or 10 to 1 may damage...

Page 147: ...sition is 2 3 4 turns from the maximum setting so that the punch mark on the adjuster aligns with the reference punch mark NOTICE Do not turn the adjuster beyond its limits NOTICE The rear shock absor...

Page 148: ...soft The standard position is 18 clicks from the maximum setting so that the punch mark on the adjuster aligns with the reference punch mark NOTICE Do not turn the adjuster beyond its limits NOTICE T...

Page 149: ...il Pressure Indicator P 148 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 148 ABS Anti lock Brake System Indicator P 149 HESD Honda Electronic Steering Damper Indicator P 149 Torqu...

Page 150: ...osition If the indicator still stays on check the following Check if there is no another HISS key including spare key close to the ignition switch Check if there are no any metallic seals or stickers...

Page 151: ...on switch to the On position 2 Check that the radiator fan is operating and then turn the ignition switch to the Off position If the fan is not operating Suspect a fault Do not start the engine Transp...

Page 152: ...ntarily cause the low oil pressure indicator to come on especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the...

Page 153: ...continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear wheel while the rear wheel is lifted off the ground In this case turn...

Page 154: ...que Control indicator is on your vehicle will have normal riding ability without Torque Control function u When the indicator comes on while the Torque Control is in operation you will have to complet...

Page 155: ...ir using a tubeless tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your vehicle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have...

Page 156: ...rging contact your dealer NOTICE Jump starting using an automobile battery can damage your vehicle s electrical system and is not recommended Burned out Light Bulb Follow the procedure below to replac...

Page 157: ...ar turn signals use several LEDs If there is an LED which is not turned on see your dealer for servicing License Plate Light Bulb 1 Remove the screws license light cover and license light cover packin...

Page 158: ...Remove the fuse box cover 3 Pull the fuses out one by one with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating 4 Reinstall...

Page 159: ...fuse with a spare of the same rating u Spare main fuse is provided in the starter magnetic switch 4 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you likely have a...

Page 160: ...ls Other Features P 158 Caring for Your Vehicle P 160 Storing Your Vehicle P 164 Transporting Your Vehicle P 165 You the Environment P 166 Serial Numbers P 167 Fuels Containing Alcohol P 168 Catalytic...

Page 161: ...their shape Do not expose to strong magnetic objects If you lose all ignition keys and the key number plate the PGM FI unit ignition control module must be replaced by your dealer To avoid this keep...

Page 162: ...at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeters return to 0 0 when each read out exceeds 9 999 9 HISS The Honda Ignition Security System HISS immobilizes the engine s ignition sy...

Page 163: ...turn the ignition switch to the Off position and back to the On position before the engine can be restarted HESD The Honda Electronic Steering Damper HESD automatically controls the steering damper c...

Page 164: ...ure the life of your Honda A clean vehicle makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your...

Page 165: ...s and brakes u If your vehicle has any mat painted parts do not apply a coat of wax to the mat painted surface Washing Precautions Follow these guidelines when washing Do not use high pressure washers...

Page 166: ...of water and a mild detergent to clean mat painted surfaces Dry with a soft clean cloth Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regul...

Page 167: ...hey obstruct clear vision Take care to keep battery electrolyte brake fluid or other chemical solvents off the windscreen and screen garnish They will damage the plastic Exhaust Pipe and Muffler The e...

Page 168: ...Place your vehicle on a maintenance stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the vehicle to dry Remove the battery 2 P 120 to preven...

Page 169: ...ycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your vehicle with a wheel or wheels on the ground NOTICE Towing y...

Page 170: ...Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your a...

Page 171: ...uely identify your vehicle and are required in order to register your vehicle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place Se...

Page 172: ...0 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the...

Page 173: ...catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your vehicl...

Page 174: ...ty Rider and 1 passenger Minimum turning radius 3 20 m 10 5 ft Displacement 599 cm3 36 5 cu in Bore x stroke 67 0 x 42 5 mm 2 64 x 1 67 in Compression ratio 12 2 1 Fuel Unleaded petrol IN MA type Reco...

Page 175: ...y Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 2 7 L 2 9 US qt 2 4 Imp qt After draining engine oil filter change 2 8 L 3 0 US qt 2 5 Imp qt A...

Page 176: ...IN type Front turn signal LED Rear turn signal LED License plate light 12 V 5 W Fuses Main fuse 30 A Other fuse 30 A 20 A 10 A Torque Specifications Right middle cowl bolt A 1 5 N m 0 2 kgf m 1 1 lbf...

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Honda CBR600R3, Owner'S Manual

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