Honda CBR 954RR Service Manual Download Page 29 | Manualshive

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GENERAL INFORMATION

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Summary of Contents for CBR 954RR

Page 1: ...motorcycle Metric bolts nuts and screws are not interchangeable with English 4 Install new gaskets O rings cotter pins and lock plates when reassembling 5 When tightening bolts or nuts begin with the...

Page 2: ...ON NUMBER VIN THROTTLE BODY ID NTIFICATIONNUMBER 3 The Vehicle Identification Number VIN is located on left side of the main frame on the Safety Certification Labels 4 The throttle body identification...

Page 3: ...Cooling system Air filtration Engine dry weight Firing order at 1 mm 0 04 in lift SPECIFICATIONS 2 025 mm 79 7 in 680 mm 26 8 in 1 135 m m 44 7 in 1 395 mm 54 9 in 820 mm 32 3 in 383 mm 15 1 in 130 mm...

Page 4: ...tor rectifier Lighting system SPECIFICATIONS PGM FI Programmed Fuel Injection 42 mm 1 7 in Multi plate wet Cable operating Constant mesh 6 speeds 1 520 73 48 2 687 43 16 2 692 35 13 1 933 29 15 1 600...

Page 5: ...ottle valve for synchronization 490 kPa 5 0 kgf cm2 71 psi at 5 400 rr m 80 C 176 F 20 mmHg No 1 0 15 0 006 I 0 20 0 008 Intake air temperature sensor resistance at 20 C 68 F Enqine coolant temperatur...

Page 6: ...egin to open Fully open Runout 80 5 83 5 C 177 182 F 0 04 0 002 95 C 203 F Valve lifter Valve lifter O D Valve lifter bore I D Unit mm in CYLINDER HEADNALVES I I Valve valve guide I I SERVICE LIMIT IT...

Page 7: ...699 51 718 2 0354 2 0361 i 51 684 2 0348 Unit mm in STANDARD I SERVICE LIMIT I CRANKCASE PISTON CYLINDER I ITEM 0 10 0 004 Piston piston rings I Taper 1 WarDase 0 10 0 004 0 05 0 002 1 0 mark facing t...

Page 8: ...bushing clearance c3 c 4 0 025 0 075 0 0010 0 0030 0 05 0 20 0 002 0 008 0 017 0 035 0 0007 0 0014 c 1 c2 c3 c 4 c3 c 4 c 2 M5 M6 SERVICE LIMIT 0 30 0 012 0 03 0 001 0 045 0 0018 31 04 1 222 26 04 1 0...

Page 9: ...facing up Pro Honda Suspension Fluid SS 8 73 2 9 513 k 2 5 cm3 17 3 0 08 US 02 18 1 2 0 09 Imp 0 2 7 turns from full soft 2 turns from full hard 2 turns from full hard 0 20 0 008 STANDARD ITEM SERVICE...

Page 10: ...r cylinder O D Caliper piston O D Upper 31 965 31 998 1 2585 1 2598 I 31 953 1 2580 I I Lower j 30 082 30 115 1 1843 1 1856 i 30 074 1 1840 38 180 38 230 1 5031 1 5051 38 098 38 148 1 4999 1 5019 38 2...

Page 11: ...dicator Neutral indicator Oil pressure indicator PGM FI warning indicator Fuel reserve indicator Fuse Main fuse PGM FI fuse Sub fuse Tachometer peak voltage Thermo sensor resistance 80 C 176 F 1 120 C...

Page 12: ...lt Oil filter cartridge Oil cooler mounting bolt Oil pump assembly flange bolt Oil pump driven sprocket bolt Oil pressure switch Oil pressure switch wire terminal screw Lower crankcase 20 rnm sealing...

Page 13: ...ter one way clutch torx bolt CRANKCASE PISTON CY LINDER Mainshaft bearing set plate bolt Crankcase bolt 10 m m CLUTCH GEARSHIFT LINKAGE ALTERNATORETARTER CLUTCH 9 mm main journal bolt 4 4 3 20 1 2 10...

Page 14: ...gnition pulse generator rotor mounting bolt ELECTRIC STARTER Starter motor terminal nut LIGHTS METERS SWITCHES Neutral switch Q TY 4 REMARKS NOTE 5 Insulator clamp Throttle body side 7 1 mm 0 3 i 0 04...

Page 15: ...ype only COOLING SYSTEM Cooling fan nut Fan motor nut Fan motor shroud mounting bolt Main footpeg bracket mounting socket bolt Main footpeg mounting bolt Lower bracket mounting nut ENGINE MOUNTING Low...

Page 16: ...per bleeder Rear brake hose clamp screw Brake pedal joint nut Rear master cylinder push rod lock nut Rear master cylinder hose joint screw Rear brake caliper pin bolt Rear brake caliper bolt Brake hos...

Page 17: ...Valve guide reamer 4 5 mm Drive chain tool set Needle bearing remover Vacuum gauge set Pilot 32 x 50 mm TOOL NUMBER 070MZ 0010100 07406 0040003 07506 3000001 07510 MA70000 07724 0050002 07725 0040000...

Page 18: ...atterv tester TOOL NUMBER 07NMF MT70110 07NMF MT70120 07RMJ MY50100 07TMB 00101 OA 07VMF MAT0100 07VMF MAT0200 07VMF MAT0300 07VMF MAT0400 07YMB MCF0101 07YMD MCFOI 00 07YMD MCJOI 00 07YMF MCJOI 00 07...

Page 19: ...ATION REMARKS MATERIAL iI pan mating surface I I Liquid sealant Crankcase mating surface 1 Three Bond 1207B or 1 3ight crankcase cover mating surface I Oil pressure switch threads Do not apply sealant...

Page 20: ...g anti rust oil additive Primary sub gear friction spring sliding surface c7f I APPLICATION AREA Piston ring sliding area Oil strainer packing Clutch disc surface Starter one way clutch sliding surfac...

Page 21: ...er head sealing bolt threads Cylinder head cover breather joint threads Starter one way clutch outer bolt threads Oil pump driven sprocket bolt threads Shift drum bearing set plate bolt threads Mainsh...

Page 22: ...e Shock absorber spring adjuster cam surface Steering stem top thread Brake pipe joint threads Throttle cable A B casing inner Clutch cable casing inner Variable air intake valve cable inner Exhaust g...

Page 23: ...GENERAL INFORMATION CABLE HARNESS ROUTING BANK ANGLE SENSOR HEAD LIGHT CONNECTOR Hi RIGHT TURN I G N A L CONNECTORS HEAD LIGHT CONNECTOR Hi 1 23...

Page 24: ...GENERAL INFORMATION CLUTCH CABLE I MAIN HORN WIRE 1 24...

Page 25: ...GENERAL INFORMATION FRONT BdAKE HOSE 1 25...

Page 26: ...GENERAL INFORMATION I 26...

Page 27: ...GENERAL INFORMATION EXCEPT CALIFORNIA TYPE STARTER MOTOR GROUND CABLE 1 27...

Page 28: ...GENERAL INFORMATION CALIFORNIA TYPE PAIR CONTROL SOLENOID VALVE 2P NATURAL CONNECTOR GROUND 1 28...

Page 29: ...GENERAL INFORMATION LOWER FAST UNIT 1 29...

Page 30: ...GENERAL INFORMATION THROTTLE STOP CONTROL CABLE FUEL TANK AIR VENT HOSE V EGCV CONT OL CABLES 1 30...

Page 31: ...GENERAL INFORMATION PAIR SUCTION HOSE SIPHON HOSE FUEL TANK AIR VENT HOSE FUEL TANK OVERFLOW EED IGNITION PULSE GENERATOR WIRE RESERVOIR TANK OVERFLOW HOSE 1 31...

Page 32: ...GENERAL INFORMATION INJECTOR CONNECTORS 1 32...

Page 33: ...GENERAL INFORMATION IAT SENSOR H CONNECTOR KE VALVE SERVO MOTOR CONNECTOR MAP SENSOR SPEED SENSOR VACUUM HOSE CONNECTOR FUEL HOSE 1 33...

Page 34: ...GENERAL INFORMATION REAR BRAKE LIGHT SWITCH CONNECTOR I BATTERY NEGATIVE 1 CABLE ECM 26P LIGHT GRAY CONNECTOR I FUSE BOX ECM 26P BLACK CONNECTOR I ALTERNATOR 3P WHITE CONNECTOR 1 34...

Page 35: ...ATION HEADLIGHT RELAY CONNECTOR BOOT REAR TURN SIGNAL LIGHT CONNECTOR LICENSE LIGHT CONNECTOR BRAKEFAIL LIGHT CONNECTOR 0 2 SENSOR WIRE California type only REAR BRAKE LIGHT SWITCH WlRE REAR BRAKE LIG...

Page 36: ...GENERAL INFORMATION REAR BRAKE HOSE RESERVOIR HOSE REAR BRAKE LIGHTSWITCH 1 36...

Page 37: ...butor s Limited Warranty for Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in effect SOURCE OF EMISSIONS The combustion process produces carbon...

Page 38: ...e into relatively harmless carbon dioxide and water vapor The reed valve prevents reverse air flow through the system The PAIR control valve is operated by the solenoid valve The solenoid valve is con...

Page 39: ...its the following acts or the causing there of 1 The removal or rending inoperative by any person other than for the pur poses of maintenance repair or replacement of any device or element of design i...

Page 40: ...EL CALIFORNIA TYPE ONLY The Vacuum Hose Routing Diagram Label is on the air cleaner housing cover as shown The fuel tank must be opened to read it Refer to page 3 4 for fuel tank opening VACUUM HOSE R...

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