Honda CB150R 2020 Owner'S Manual Download Page 88

Page: 88 / 116

Adjusting the Clutch Lever

Freeplay

Upper Adjustment

Attempt adjustment with the upper clutch

cable adjuster first.

Pull back the rubber dust cover.

Loosen the upper lock nut.

Turn the upper clutch cable adjuster until

the freeplay is 10 - 20 mm (0.4 - 0.8 in).

Tighten the upper lock nut and check the

freeplay again.

Install the rubber dust cover.

20200908111102_32K94B100_eng_BOOK Page 86 Tuesday, September 08 2020 11:13:26 JST

Clutch

Adjusting the Clutch Lever Freeplay

Maintenance

Continued

Upper clutch cable adjuster

Upper lock nut

Rubber dust

cover

–

Summary of Contents for CB150R 2020

Page 1: ...CB150R Please read this manual carefully before riding CBF150N CB150R Owner s Manual...

Page 2: ...nquiries or questions related with company such as Product Services or another information CR Section will kindly provide the discussion answering to all kind of inquiries and all customer doubts with...

Page 3: ...before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written perm...

Page 4: ...manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the vehicle The following codes in this manu...

Page 5: ...n good judgement You will find important safety information in a variety of forms including Safety labels on the vehicle Safety Messages preceded by a safety alert symbol and one of three signal words...

Page 6: ...Contents Vehicle Safety 2 Operation Guide 14 Maintenance 45 Troubleshooting 86 Information 96 Specifications 108 20200908111102_32K94B100_eng_BOOK Page 4 Tuesday September 08 2020 11 13 26 JST...

Page 7: ...g Precautions P 9 Accessories Modifications P 12 Loading P 13 20200908111102_32K94B100_eng_BOOK Page 5 Tuesday September 08 2020 11 13 26 JST This section contains important information for safe ridin...

Page 8: ...ive apparel 2 P 8 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved helmet and protectiv...

Page 9: ...ent and ride safely Don t Drink or Use Drugs and Ride Alcohol or drugs and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time ge...

Page 10: ...e your vehicle thoroughly checked at a qualified service facility as soon as possible Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monox...

Page 11: ...l and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the vehicle to be serviced only b...

Page 12: ...200 kPa 2 00 kgf cm2 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi Driver and passenger Front 200 kPa 2 00 kgf cm2 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi Keep chain adjusted and lubricated Freeplay 30 40...

Page 13: ...Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye...

Page 14: ...here possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and braking distances are longer Avoid...

Page 15: ...lways use the recommended front rear tires and sprockets to ensure correct ABS operation Engine Braking Engine braking helps slow your vehicle down when you release the throttle For further slowing ac...

Page 16: ...the left until its weight rests on the side stand 4 Turn the handlebar fully to the left u Turning the handlebar to the right reduces stability and may cause the vehicle to fall 5 Turn the ignition s...

Page 17: ...accessories on your vehicle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instr...

Page 18: ...ht capacity 2 P 108 Tie all luggage securely evenly balanced and close to the centre of the vehicle Do not place objects near the lights or the muffler 3WARNING Overloading or improper loading can cau...

Page 19: ...Page 17 Tuesday September 08 2020 11 13 26 JST Operation Guide 14 Throttle grip P 85 Reserve tank cap dipstick P 75 Rear brake fluid reservoir P 77 Engine oil fill cap dipstick P 73 Front brake fluid...

Page 20: ...00_eng_BOOK Page 18 Tuesday September 08 2020 11 13 26 JST Operation Guide 15 Fuel fill cap P 42 Document bag P 44 Drive chain P 81 Side stand P 80 Shift lever P 41 Front seat P 65 Rear seat P 70 Batt...

Page 21: ...the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer red zone excessive engine rpm range SET button Display Check When the ignition switch is turned to the On pos...

Page 22: ...gauge If the fuel gauge indicator flashes in a repeat pattern or turns off P 91 Clock 12 hour display Speedometer Gear position indicator The gear position is shown in the gear position indicator u a...

Page 23: ...e SEL button switches between the odometer tripmeter A tripmeter B and stopwatch 20200908111102_32K94B100_eng_BOOK Page 21 Tuesday September 08 2020 11 13 26 JST Operation Guide 18 Instruments Continu...

Page 24: ...played go to your dealer for service To reset the tripmeter P 20 Stopwatch Shows elapsed time since the SET button was pushed to start the measurement Display range 0H00M00 0S 9H59M59 9S Above 9H59M59...

Page 25: ...reset the tripmeter B average fuel mileage B fuel consumption B and average speed B these are based on tripmeter B together press and hold the SEL button while tripmeter B is displayed 20200908111102...

Page 26: ...t can also be finished by turning the ignition switch to the Off position To Restart the Measurement Press the SET button again The stopwatch restarts measurement To Reset the Measured value Press and...

Page 27: ...ton switches between the current fuel mileage average fuel mileage fuel consumption and average speed 20200908111102_32K94B100_eng_BOOK Page 25 Tuesday September 08 2020 11 13 26 JST Operation Guide 2...

Page 28: ...The average fuel mileage will be calculated based on value displayed on the tripmeter A or B selected Also the average fuel mileage for tripmeter A will be displayed when the odometer tripmeter A and...

Page 29: ...pmeter was reset The average speed will be calculated based on value displayed on the tripmeter A or B selected Also the average speed for tripmeter A will be displayed when the odometer tripmeter A a...

Page 30: ...ustment Setting Mode B Following items can be changed sequentially P 28 Setting of REV indicator lighting RPM setting lighting interval RPM setting and brightness adjustment Setting display mode of ta...

Page 31: ...ch is turned to the Off position will items in the process of being set and those that are finalised be applied 1 Clock setting a Turn the ignition switch to the On position b Press and hold the SEL a...

Page 32: ...y moves to the backlight brightness adjustment 2 Backlight brightness adjustment You can adjust the brightness to one of five levels a Press SEL button The brightness is switched b Press SET button Th...

Page 33: ...s have been finalised will be applied Only if the ignition switch is turned to the Off position will items in the process of being set and those that are finalised be applied 1 Setting of REV indicato...

Page 34: ...t is displayed as conventional display regardless of set up display method b Each time SEL button is pressed the lighting RPM set value increase by 250 r min rpm one segment When the set value exceeds...

Page 35: ...e REV indicator lighting RPM and the numerical tachometer display shows the REV indicator lighting interval RPM d Each time SEL button is pressed the number of REV indicator lighting interval RPM is s...

Page 36: ...reaching to the REV indicator lighting RPM e Press SET button The REV indicator lighting interval RPM is set and then the display moves to the brightness adjustment of the REV indicator The REV indic...

Page 37: ...ws the engine RPM on the tachometer bar segment Peak hold display Shows the engine RPM on the tachometer bar segment and peak hold segment The peak hold segment keeps to show the maximum engine RPM te...

Page 38: ...rogrammed Fuel Injection malfunction indicator lamp MIL High coolant temperature indicator Comes on briefly when the ignition switch is turned to the On position If it comes on while riding P 88 If on...

Page 39: ...d Right turn signal indicator Left turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral Low fuel indicator Comes on when there is only reserve fuel...

Page 40: ...interval RPM 250 r min rpm REV indicator r min rpm Blinking 2 times second 7 250 r min rpm Blinking 5 times second 7 500 r min rpm Blinking 10 times second 7 750 r min rpm Lighting 8 000 r min rpm u...

Page 41: ...ntrol switch Flashes the high beam headlight Headlight dimmer switch High beam Low beam u Pressing the switch turns the turn signal off Turn signal switch Start button Horn button Headlight switch Hea...

Page 42: ...ical system on off locks the steering u Key can be removed when in the Off or Lock position On Turns electrical system on for starting riding Off Turns engine off Lock Locks steering Engine stop switc...

Page 43: ...eft b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ig...

Page 44: ...gine can damage the engine and the exhaust system a Make sure the engine stop switch is in the Run position b Turn the ignition switch to the On position c Shift the transmission to Neutral N indicato...

Page 45: ...ing procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wait 10 seconds before trying step a b again If Engine Will Not Start P 87 20200908...

Page 46: ...ing Gears Your vehicle transmission has 6 forward gears in a one down five up shift pattern 20200908111102_32K94B100_eng_BOOK Page 44 Tuesday September 08 2020 11 13 26 JST Operation Guide 41 1 2 34 5...

Page 47: ...cap Closing the Fuel Fill Cap a After refuelling push the fuel fill cap closed until it locks b Remove the ignition key and close the lock cover u The ignition key cannot be removed if the cap is not...

Page 48: ...a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not rid...

Page 49: ...g the Rear Seat P 70 Document Bag The document bag is located underside of rear seat by the rubber strap 20200908111102_32K94B100_eng_BOOK Page 47 Tuesday September 08 2020 11 13 26 JST Operation Guid...

Page 50: ...Fuel Tank Maintenance Position P 68 Rear Seat P 70 Shroud P 71 Engine Oil P 73 Coolant P 75 Brakes P 77 Side Stand P 80 Drive Chain P 81 Clutch P 82 Throttle P 85 20200908111102_32K94B100_eng_BOOK Pag...

Page 51: ...endations and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We...

Page 52: ...nance to help ensure that your vehicle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating co...

Page 53: ...ant 4 3 Years 75 Cooling System Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are pr...

Page 54: ...op Switch Clutch System 82 Side Stand 80 Suspension Nuts Bolts Fasteners Wheels Tyres 58 Steering Head Bearings Notes 1 At higher odometer readings repeat at the frequency interval established here 2...

Page 55: ...ing positions 2 P 85 Engine oil level Add engine oil if necessary Check for leaks 2 P 73 Coolant level Add coolant if required Check for leaks 2 P 75 Drive chain Check condition and slack adjust and l...

Page 56: ...Honda parts may make your vehicle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your vehi...

Page 57: ...ironment and human health Always confirm local regulations for proper battery disposal instruction What to do in an emergency If any of the following occur immediately see your doctor Electrolyte spla...

Page 58: ...water and wipe clean 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush or sandpaper Wear safety glasses 4 After cleaning reinstall the battery The battery has a...

Page 59: ...n electrical fault Have your vehicle inspected by your dealer Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed Check the engine oil...

Page 60: ...ing on the circular API service symbol Brake Fluid Do not add or replace brake fluid except in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system...

Page 61: ...have the sprocket replaced by your dealer NOTICE Use of a new chain with worn sprockets will cause rapid chain wear Cleaning and Lubricating After inspecting the slack clean the chain and sprockets wh...

Page 62: ...e only genuine HONDA PRE MIX COOLANT without diluting with water Genuine HONDA PRE MIX COOLANT is excellent at preventing corrosion and overheating The coolant should be inspected and replaced properl...

Page 63: ...ressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the tyres for...

Page 64: ...d 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre...

Page 65: ...on this vehicle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this vehicle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type...

Page 66: ...airs minor adjustments and parts replacement with the provided tools 8 10 mm Open end wrench Spark plug wrench 5 mm Hex wrench Helmet set wire Standard Phillips screwdriver Screwdriver handle 20200908...

Page 67: ...nt of the fuel tank 2 P 68 2 Disconnect the negative terminal from the battery 3 Remove the negative terminal from the guide 4 Remove the bolt 5 Slide the battery band and remove it 20200908111102_32K...

Page 68: ...e terminal first Make sure that bolts and nuts are tight Make sure the clock information is correct after the battery is reconnected 2 P 26 For proper handling of the battery see Maintenance Fundament...

Page 69: ...the hole Installation 1 Push the bottom of the centre pin 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip 20200908111102_32K94B100_eng_BOOK Page 67 Tuesday September 08...

Page 70: ...rs and mounting bolts 3 Tighten the mounting bolts securely Torque 10 N m 1 0 kgf m 7 lbf ft u Make sure that the seat is locked securely in position by pulling it up lightly 4 Install the rear seat 2...

Page 71: ...the bolts A screws and clips 3 Remove the bolt B and bolts C 20200908111102_32K94B100_eng_BOOK Page 69 Tuesday September 08 2020 11 13 26 JST Removing Installing Body Components u Fuel Tank Cover Ass...

Page 72: ...B securely Torque 10 N m 1 0 kgf m 7 lbf ft 4 Install and tighten the bolts A securely Torque 4 2 N m 0 4 kgf m 3 1 lbf ft 5 Install and tighten the screws securely Torque 0 9 N m 0 1 kgf m 0 7 lbf f...

Page 73: ...l and turn the ignition switch to the Off position Check that the fuel fill cap is closed 2 Settle the handlebar straight ahead 3 Remove the fuel tank cover assembly 2 P 66 4 Remove the mounting bolts...

Page 74: ...on 1 Install the fuel tank in the reverse order of removal 2 Install the collars and mounting bolts 3 Tighten the mounting bolts Torque 12 N m 1 2 kgf m 9 lbf ft 20200908111102_32K94B100_eng_BOOK Page...

Page 75: ...ear seat until it locks in place u Make sure that the seat is locked securely in position by pulling it up lightly The seat locks automatically when closed Take care not to lock your key in the compar...

Page 76: ...e slots 3 Remove the washer and bolt B 4 Remove the slot from the stay 5 Remove the prongs from the grommets then remove the shroud 20200908111102_32K94B100_eng_BOOK Page 74 Tuesday September 08 2020...

Page 77: ...to the bolt B Tighten the bolt B Torque 10 N m 1 0 kgf m 7 lbf ft 3 Install the outer shroud by inserting the tabs A and tabs B into the slots 4 Install and tighten the bolts A securely Torque 4 2 N m...

Page 78: ...l surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the upper level and lower l...

Page 79: ...mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick NOTICE Overfilling with oil or operating with insuffic...

Page 80: ...s on the gauge 6 Securely install the reserve tank cap dipstick If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your vehicle inspected by y...

Page 81: ...2 Securely reinstall the reserve tank cap dipstick 3WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radi...

Page 82: ...el and UPPER level marks If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear...

Page 83: ...ect the brake pads from in front of the brake caliper 2 Rear Inspect the brake pads from the rear right of the vehicle If necessary have the pads replaced by your dealer Always replace both left and r...

Page 84: ...n the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon 20200908111102_32K94B100_eng_BOOK Page 82 Tuesday September 08...

Page 85: ...othly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension 20200908111102_32K94B100_eng_BOOK Page...

Page 86: ...lace your vehicle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive chain slack 30 40 mm 1 2 1 6 in u Do not ride your...

Page 87: ...r kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion NOTICE Improper f...

Page 88: ...urn the upper clutch cable adjuster until the freeplay is 10 20 mm 0 4 0 8 in 4 Tighten the upper lock nut and check the freeplay again 5 Install the rubber dust cover 20200908111102_32K94B100_eng_BOO...

Page 89: ...eeplay is 10 20 mm 0 4 0 8 in 4 Tighten the lower lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and t...

Page 90: ...positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the vehicle inspected by your dealer Freeplay at the throttle gri...

Page 91: ...amp MIL P 89 ABS Anti lock Brake System Indicator P 90 Other Warning Indications P 91 Fuel Gauge Failure Indication P 91 Tyre Puncture P 92 Electrical Trouble P 93 Battery Goes Dead P 93 Burned out Li...

Page 92: ...oon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 39 Make sure engine stop switch is in the Run position 2 P 36 Check for a blown...

Page 93: ...at the radiator fan is operating and then turn the ignition switch to the Off position If the fan is not operating Suspect a fault Do not start the engine Transport your vehicle to your dealer If the...

Page 94: ...tor Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your vehicle inspected by your dealer as soon as possible 20200908111102...

Page 95: ...speeds above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the re...

Page 96: ...If the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 20200908111102_32K94B100_eng_BOOK Page 94 Tu...

Page 97: ...ow the instructions provided with the emergency tyre repair kit Riding your vehicle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soo...

Page 98: ...se permanent damage If the battery does not recover after recharging contact your dealer NOTICE Jump starting using an automobile battery can damage your vehicle s electrical system and is not recomme...

Page 99: ...r a blown fuse Always replace a blown fuse with a spare fuse of the same rating 6 Close the fuse box covers 7 Reinstall parts in the reverse order of removal NOTICE If a fuse fails repeatedly you like...

Page 100: ...mittently while riding Even if this symptom occurs you can continue to ride your vehicle If unstable engine operation occurs even if sufficient fuel is available have your vehicle inspected by your de...

Page 101: ...ehicle P 99 Storing Your Vehicle P 102 Transporting Your Vehicle P 103 You the Environment P 104 Serial Numbers P 105 Fuels Containing Alcohol P 106 Catalytic Converter P 107 20200908111102_32K94B100_...

Page 102: ...ag to your dealer or a locksmith If you lose all ignition keys and the key tag the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key hold...

Page 103: ...ter The display locks at 999 999 when the read out exceeds 999 999 Tripmeter The tripmeters return to 0 0 when each read out exceeds 9 999 9 Document Bag The owner s manual registration and insurance...

Page 104: ...ng water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your vehicle with plenty of clean water and dry with a soft clean cloth 4 After the vehicle dries lubricate any moving par...

Page 105: ...e under seat compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near...

Page 106: ...e stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid getting petrol brake fluid or detergents on the instruments panels or headlight Exhaust Pipe and Muffler When th...

Page 107: ...nd and position a block so that both tyres are off the ground After rain remove the body cover and allow the vehicle to dry Remove the battery 2 P 62 to prevent discharge Fully charge the battery and...

Page 108: ...r that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your vehicle with a wheel or wheels on the ground NOTICE Towing your vehicle can cause serious damage to t...

Page 109: ...d containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dis...

Page 110: ...ed in order to register your vehicle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20200908111102_32K94B100_eng_BOOK Page 108...

Page 111: ...ay be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel ta...

Page 112: ...llution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your vehicle s catalytic converter Always use unlead...

Page 113: ...Minimum turning radius 2 2 m 7 2 ft 1 Including rider passenger all luggage and accessories Displacement 149 16 cm3 9 099 cu in Bore x stroke 57 300 x 57 843 mm 2 2559 x 2 2773 in Compression ratio 11...

Page 114: ...ycle oil API Service Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MA Engine oil capacity After draining 1 3 L 1 4 US qt...

Page 115: ...lbf ft Fuel tank cover bolt C 4 2 N m 0 4 kgf m 3 1 lbf ft Fuel tank cover bolt B 10 N m 1 0 kgf m 7 lbf ft Fuel tank cover bolt A 4 2 N m 0 4 kgf m 3 1 lbf ft Fuel tank cover screw 0 9 N m 0 1 kgf m...

Page 116: ...www ncxhonda com kh cr ncxhonda com Honda Cambodia NCX f 4PK94B20 00X4P K94 B200 CB150R...

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