Honda CB110C3M Manual Download Page 50

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Maintenance

Removing & Installing Body Components

►

Drive Chain Case

Removal :

Remove the bolts.

Remove the drive chain case.

Installation :

Install the parts in the reverse order of removal.

Drive chain case

Bolts

Summary of Contents for CB110C3M

Page 1: ...purchase of a new Honda vehicle Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda s reputation for building quality into every product To ensure your safety and riding pleasure z Read this owner s manual carefully z Follow all recommendations and procedures contained in this manual z Pay close attention to safety messages contained in this m...

Page 2: ... must use your own good judgement You will find important safety information in a variety of forms including z Safety labels on the vehicle z Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING You CAN be KILLED or SERIOUSLY HURT if you ...

Page 3: ...Contents Vehicle Safety P 2 Operation Guide P 14 Maintenance P 31 Troubleshooting P 77 Information P 91 Specifications P 103 Warranty Policy P 106 Index P 114 ...

Page 4: ...e Labels P 6 Safety Precautions P 8 Riding Precautions P 9 Accessories Modifications P 12 Loading P 13 Vehicle Safety This section contains important information for safe riding of your vehicle Please read this section carefully ...

Page 5: ...fore Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved helmet and protective apparel Instruct your passenger on holding onto the rear carrier IV ID rear grip III ID or your waist leaning with you in turns and keeping their feet on the footpegs even when the vehicle is stopped Take Time to Learn...

Page 6: ...drink or use and ride and don t let your friends do it either Keep Your Honda in Safe Condition It s important to keep your vehicle properly maintained and in safe riding condition Inspect your vehicle before every ride and perform all recommended maintenance Never exceed load limits P 13 and do not modify your vehicle or install accessories that would make your vehicle unsafe P 12 If You are Invo...

Page 7: ...arbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your vehicle inside a garage or other enclosure WARNING Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon...

Page 8: ...e KILLED or SERIOUSLY HURT if you don t follow instructions CAUTION with YELLOW background You CAN be HURT if you don t follow instructions Image Labels The following pages describe the label meanings Some labels warn you of potential hazards that could cause serious injury Others provide important safety information Read this information carefully and don t remove the labels If a label comes off ...

Page 9: ...ple to touch a battery unless they understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to ...

Page 10: ...ctive suit Safety Precautions z Ride cautiously and keep your hands on the handlebar and feet on the footpegs z Keep passenger s hands onto the rear carrier IV ID rear grip III ID or your waist passenger s feet on the footpegs while riding z Always consider the safety of your passenger as well as other drivers and riders Protective Apparel Make sure that you and any passenger are wearing an approv...

Page 11: ...traction surfaces The tyres slip more easily on such surfaces and braking distances are longer z Avoid continuous braking Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Use engine braking with intermittent use of the brakes to reduce speed z For full braking effectiveness operate both the front and rear brakes together Comb...

Page 12: ...w speed to help them dry Parking z Park on a firm level surface z If you must park on a slight incline or loose surface park so that the vehicle cannot move or fall over z Make sure that high temperature parts cannot come into contact with flammable materials z Do not touch the engine muffler brakes and other high temperature parts until they cool down z To reduce the likelihood of theft always lo...

Page 13: ... back Turn the handlebar fully to the left or right 3 Turn the ignition switch to the LOCK position and remove the key P 21 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converter z Use only unleaded petrol z Use recommended octane number Using lower octane petrol will result in decreased engine performance z Do not use fuels containing a hi...

Page 14: ...y and make your vehicle illegal to operate on public roads Before deciding to install accessories on your vehicle be certain the modification is safe and legal WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidec...

Page 15: ... an excessive load and keep within specified load limits Maximum weight capacity P 103 z Tie all luggage securely evenly balanced and close to the centre of the vehicle z Do not place objects near the lights or the muffler WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual ...

Page 16: ...safe to ride Apply throttle gradually Obey the speed limit Start and warm the engine Avoid revving the engine How to use basic features Instruments P 18 Indicators P 19 Switches P 20 Steering Lock P 22 Before pulling away indicate your direction with the turn signal switch and check for oncoming traffic Shift Change P 26 Basic Operation Flow Operation Guide ...

Page 17: ...brakelight will indicate that you have applied the brakes Park on a firm level surface Use the stand and lock the steering If pulling off the road signal early enough to show traffic that you are pulling over and pull over smoothly Do your braking before entering corners Gradually reapply throttle when exiting turn 15 Operation Guide ...

Page 18: ...ngine oil fill cap dipstick P 54 Right side cover P 51 Engine oil filter P 56 Battery P 47 Front brake lever P 59 Throttle grip P 74 Fuel fill cap P 27 Spark plug P 52 Rear brake pedal P 58 Kick starter Fuse box P 89 Data link connector First aid kit P 28 ...

Page 19: ...ration Guide Engine oil drain bolt P 56 Seat P 50 Centre stand P 10 Crankcase breather P 75 Side stand P 66 Seat lock P 50 Left side cover P 51 Shift lever P 26 Clutch lever P 72 Rear carrier P 29 Tools P 28 ...

Page 20: ...18 Operation Guide Instruments Fuel gauge Needle in the red mark remaining fuel approximately 1 8 litres 0 47 US gal 0 39 Imp gal Total distance ridden Speedometer Odometer Gear range ...

Page 21: ...ction malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned to the ON position If it comes on while engine is running P 79 If one of these indicators does not come on when it should have your dealer check for problems Neutral N Comes on when the transmission is in Neutral ...

Page 22: ...ow beam PASS Flashes the high beam headlight Horn button Turn signal switch u Pressing the switch turns the turn signal off Engine stop switch Start button Should normally remain in the 8 Run position u In an emergency switch to the 9 OFF position to stop the engine Ignition switch P 21 ...

Page 23: ...ch Switches the electrical system on off locks the steering u Key can be removed when in the OFF or LOCK position Steering Lock P 22 ON Turns electrical system on for starting riding OFF Turns engine off LOCK Locks steering continued ...

Page 24: ...nded Locking a Turn the handlebar all the way to the left or right b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position b a Push Turn Ignition key Switches Continued ...

Page 25: ...could result Do not apply excessive force on the kickstarter Fold up the kickstarter after the kickstarter is return to the pedal stop Start your engine using the following procedure regardless of whether the engine is cold or warm Consult your dealer for advice if you plan to ride your vehicle at an altitude above 2 500 m 8 000 feet c NOTICE If the vehicle is transported to a place 2 000 m 6 500 ...

Page 26: ... of the stroke kick through to the bottom with a rapid continuous motion d Warm up the engine by opening and closing the throttle slightly If you cannot start the engine Open the throttle slightly about 3 mm without freeplay About 3 mm without freeplay If the engine does not start Using the start button a a Open the throttle fully and press the start button for 5 seconds b b Repeat the starting pr...

Page 27: ...the ignition switch to OFF b b Open the throttle fully and crank the engine several times with the kickstarter c c Turn the ignition switch to ON d d Repeat the starting procedure e e If the engine start open the throttle slightly if the idling is unstable f f If engine does not start try steps a a d d again If Engine Will Not Start P 78 ...

Page 28: ...eration Guide Shifting Gears Your vehicle transmission has 4 forward gears four up shift pattern when you shift with your toe You can also shift to a higher gear by depressing the shift lever with your heel ...

Page 29: ...the Fuel Fill Cap a After refuelling align the fuel cap latch with the slot in the filler neck Push the fuel fill cap into the filler neck until it snaps closed and locks b Remove the key and close the lock cover u The key cannot be removed if the fuel fill cap is not locked 27 Operation Guide Refuelling WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when h...

Page 30: ...n Guide Storage Equipment Tools Document Bag First Aid Kit First aid kit is located under the seat Document bag and tools are located under side of the seat Document bag Removing the seat P 50 First aid kit Tools ...

Page 31: ...29 Operation Guide Rear Carrier CB110CMD C3M IV ID Never exceed the maximum load limit Maximum Weight 3 kg 6 6 lb Rear carrier continued ...

Page 32: ...arked WARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate the vehicle and could lead to a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder Helmet holder Helmet D ring Storage Equipment Continued ...

Page 33: ... Case P 49 Seat P 50 Side Cover P 51 Spark Plug P 52 Engine Oil P 54 Brakes P 58 Side Stand P 66 Drive Chain P 67 Clutch P 72 Throttle P 74 Crankcase Breather P 75 Other Adjustments P 76 Adjusting the Headlight Aim P 76 Maintenance Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data ...

Page 34: ...e recommendations and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing...

Page 35: ...s all of these requirements Keep an accurate record of maintenance to help ensure that your vehicle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer Retain all receipts If you sell the vehicle these receipts should be transferred with the vehi...

Page 36: ...e Clearance I I I I I I Engine Oil I R R R R R R R R 54 Engine Oil filter R R R 56 Engine Idle Speed I I I I I I I I Evaporative Emission Control System I I Drive Chain I 1000 km 600mi I L 67 Maintenance Level Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual Technical In the in...

Page 37: ...place Refer to page 1 000 km 1 6 12 18 24 30 36 1 000 mi 0 6 4 8 12 16 20 24 Months 1 6 12 18 24 30 36 Brake Shoe Wear I I I I I I I I 64 Brake System I I I I I I I I I 58 Brakelight Switch I I I I I I I Headlight Aim I I I I I I I 76 Lights Horn I Engine Stop Switch I Clutch System I I I I I I I I I 72 Side Stand I I I I I I I 66 Suspension I I I I I I I Nuts Bolts Fasteners I I I I I Wheels Tire...

Page 38: ...ary 2P 27 z Throttle Check for smooth opening and full closing in all steering positions 2 P 74 z Engine oil level Add engine oil if necessary Check for leaks 2 P 54 z Drive chain Check condition and slack adjust and lubricate if necessary 2 P 67 z Brakes Check operation Front and Rear check shoes wear and freeplay adjust if necessary 2 P 64 60 z Lights and horn Check that lights indicators and ho...

Page 39: ...cle NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for proper battery disposal instruction Battery Your vehicle has a maintenance free type battery You do not have to check the battery electrolyte level or add distil...

Page 40: ...Electrolyte splashes into your mouth Rinse mouth thoroughly with water and do not swallow WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery servicing Cleaning the Battery Terminals 1 Remove ...

Page 41: ... 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush or sandpaper Wear safety glasses 4 After cleaning reinstall the battery The battery has a limited life span Consult your dealer about when you should replace the battery Always replace the battery with another maintenance free battery of the same type NOTICE Replacing a fuse with one that has a higher rating ...

Page 42: ... you use non Honda engine oil check the label to make sure that the oil satisfies all of the following standards z JASO T 903 standard 1 MA z SAE standard 2 10W 30 z API classification 3 SJ or higher 1 The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB For example the following label shows the MA classification 2 The SAE standard gra...

Page 43: ...ration 2 P 67 If the chain does not move smoothly makes strange noises has damaged rollers has loose pins has missing O rings or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or damaged teeth have the sprocket replaced by your dealer NOTICE Use of a new chain with worn sprockets will cause rapid chain wear Normal Good Worn REPL...

Page 44: ...or after the vehicle is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube If the drain tube is overflows the air filter may become contaminated with engine oil causing poor engine performance 2 P 75 Cleaning and Lubricating After inspecting the slack clean the chain and sprockets while rotating the rear wheel Use a dry cloth with chain clean...

Page 45: ...he tyres look low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for any unusual bumps or bulges in the side walls of the tyres Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the ...

Page 46: ...ing tyre inflation and maintenance Inspecting Tread Depth Inspect the tread wear indicators If they become visible replace the tyres immediately Have your tyres replaced by your dealer For recommended tyres and air pressure see Specifications 2 P 104 Follow these guidelines whenever you replace tyres z Use the recommended tyres or equivalents of the same size construction speed rating and load ran...

Page 47: ...is vehicle Excessive heat build up can cause the tube to burst z Use only tubeless tyres on this vehicle The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate Air Cleaner This vehicle is equipped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the visc...

Page 48: ...e tools are stored behind the seat 2 P 28 You can perform some roadside repairs minor adjustments and parts replacement with the provided tools z 14 x 17 mm Open end wrench z Spark plug wrench z Standard Philips screwdriver ...

Page 49: ...terminal from the battery 6 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight For proper handling of the battery see Maintenance Fundamentals 2 P 36 Battery Goes Dead 2 P 86 Removing Installing Body Components Battery Battery holder Battery Po...

Page 50: ...e Removing Installing Body Components Drive Chain Case Drive Chain Case Removal 1 Remove the bolts 2 Remove the drive chain case Installation Install the parts in the reverse order of removal Drive chain case Bolts ...

Page 51: ...stalling Body Components Headlight Case Headlight Case Removal 1 Remove the screws 2 Remove the headlight case from the clips Installation Install the parts in the reverse order of removal Screw Screws Headlight case Clip Clips ...

Page 52: ...n it clockwise then pull the seat up and back Installation 1 Insert the prongs into the stays on the frame 2 Push forward and down on the rear of the seat until it locks in place Make sure that the seat is locked securely in position to pull it up lightly The seat locks automatically when closed Take care not to lock your key in the compartment under the seat ...

Page 53: ... 2 Remove the prongs from the grommets 3 Remove the hook from the slot by sliding the right side cover 4 Remove the side cover Installation Install the parts in the reverse order of removal Screw Prongs Grommets Left side cover Screw Prong Grommet Right side cover Left side Right side Hook Slot Hook ...

Page 54: ...ngine damage 1 Disconnect the spark plug cap from the spark plug 2 Clean any dirt from around the spark plug base 3 Remove the spark plug using provided spark plug wrench 2 P 52 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling If the erosion or deposit is heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush Spar...

Page 55: ...electrode Spark plug gap Plug washer 5 Check the spark plug gap using a wiretype feeler gauge If adjustment is necessary bend the side electrode carefully 6 Make sure the plug washer is in good condition 7 Install the spark plug With the plug washer attached thread the spark plug in by hand to prevent cross threading 8 Tighten the spark plug z If the old plug is good 1 8 turn after it seats z If i...

Page 56: ...Place your vehicle on its centre stand on a firm level surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the upper level and lower level marks on the oil fill cap dipstick 7 Securely install the oil fill cap dipstick Lower Level Upper Level Oil fill cap dipstick ...

Page 57: ...ed oil until it reaches the upper level mark Place your vehicle on its centre stand on a firm level surface when checking the oil level Do not overfill above the upper level mark Make sure no foreign objects enter the oil filler opening Wipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick NOTICE Overfilling with oil or operating with insufficient oil can cause damage to yo...

Page 58: ... NOTICE Using the wrong oil filter can result in serious damage to the engine 1 If the engine is cold idle the engine for 3 to 5 minutes 2 Turn the ignition switch to the OFF position and wait for 2 to 3 minutes 3 Place your vehicle on its centre stand on a firm level surface 4 Place a drain pan under the drain bolt 5 Remove the oil fill cap dipstick drain bolt and sealing washer to drain the oil ...

Page 59: ...cover and then install the new gasket and oil filter cover by tightening the oil filter cover bolts 9 Install a new sealing washer onto the drain bolt Tighten the drain bolt 10 Fill the crankcase with the recommended oil 2 P 40 and install the oil fill cap dipstick Torque 10 N m 1 0 kgf m 7 lbf ft Torque 24 N m 2 5 kgf m 18 lbf ft 11 Check the oil level 2 P 54 12 Check that there are no oil leaks ...

Page 60: ...its centre stand on a firm level surface 2 Measure the distance the rear brake pedal moves before the brake takes hold Freeplay at the tip of the brake pedal 20 to 30 mm 0 78 to 1 18 in Freeplay Make sure the the brake rod brake arm spring and fastener are in good condition Brakes ...

Page 61: ...t brake lever move before the brake takes hold Freeplay at the tip of the brake lever 10 to 20 mm 0 39 to 0 79 in Check the brake cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corrosion Make sure the brake arm spring and fastener are in good condition Freeplay conti...

Page 62: ... brake arm pin when adjusting the freeplay If proper adjustment cannot be obtained by this method see your dealer 1 Turn No 1 adjusting nut a half turn at a time while firmly pushing the brake arm Check the freeplay of the front brake lever after turning the adjusting nut clockwise less freeplay by hand until the nut no longer turns If the freeplay of the front brake lever is out of the specified ...

Page 63: ...the brake arm and brake arm pin for No 1 and No 2 are as follows Gap of No 1 no gap Gap of No 2 approximately 1 mm 0 04 in To adjust No 2 adjusting nut turn the No 2 adjusting nut a half turn at a time while firmly pushing the brake arm Brake arm pins Gap of No 2 Gap of No 1 Brake arm Push No 2 adjusting nut Brake arm Decrease Freeplay Increase Freeplay continued ...

Page 64: ... and brake arm pin for No 1 and No 2 4 Apply the brakes several times and check for free wheel rotation after the brake lever and brake pedal are released 5 Adjust the freeplay of the rear brake pedal by turning the rear brake adjusting nut a half turn at a time Gap of No 1 Gap of No 2 Brake arm pins Brake arm Increase Freeplay Decrease Freeplay Adjusting nut ...

Page 65: ...ut and brake arm pin 7 Apply the brake several times and check for free wheel rotation after the brake pedal is released After adjustment confirm the freeplay of the brake pedal Make sure the brake rod brake arm spring and fastener are in good condition NOTICE Do not turn the adjuster beyond its natural limits Adjusting nut Brake arm Push Brake arm pin Gap continued ...

Page 66: ...rake arm moves toward a reference mark on the brake panel If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the brake service is necessary see your dealer Use only Honda Genuine Parts or its equivalent Front Rear Brake panel Brake arm Arrow Reference mark Arrow Reference mark Brake arm Brake panel ...

Page 67: ... Brakelight Switch Check the operation of the brake light switch Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon Brake light switch Adjusting nut ...

Page 68: ...g the Side Stand 1 Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension Side stand spring ...

Page 69: ...inspected by your dealer 1 Shift the transmission to Neutral Stop the engine 2 Place your vehicle on its centre stand on a level surface Drive chain slack 20 to 30 mm 0 8 to 1 2 in 3 Remove the inspection hole cap 4 Move your drive chain up and down with your finger Do not ride your vehicle if the slack exceeds 50 mm 2 0 in 5 Rotate the rear wheel and check that the chain moves smoothly Inspection...

Page 70: ...ance Side Stand Inspecting the Drive Chain Slack 6 Remove the chain case 2 P 48 7 Inspect the sprockets 2 P 41 8 Clean and lubricate the drive chain 2 P 42 9 Install the parts in the reverse order of the removal ...

Page 71: ...rive Chain Slack Adjusting the chain requires special tools Have the drive chain slack adjusted by your dealer 1 Shift the transmission to Neutral Stop the engine 2 Place your vehicle on its centre stand on a firm level surface 3 Loosen the rear axle nut 4 Loosen the lock nuts on both adjusting bolts continued Adjusting nut Lock nut Axle nut ...

Page 72: ... adjusting nuts clockwise to tighten the chain Turn the adjusting nuts counterclockwise and push the rear wheel toward the front to provide more slack Adjust the slack at a point midway between the front sprocket and the rear sprocket Check the drive chain slack 2 P 67 6 Check rear axle alignment by making sure the end of the chain adjuster aligns with the scale graduations on both sides of the sw...

Page 73: ...ex mark of the adjusting plate enters the red zone on the label after the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced Drive chain must be replaced with new sprocket set If necessary have the drive chain replaced by your dealer Red zone Adjusting plate Index mark Chain wear label Chain DID420 ADV LGBR420OR ...

Page 74: ... lever 10 to 20 mm 0 39 to 0 79 in Check the clutch cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commerciallly available cable lubricant to prevent premature wear and corrosion NOTICE Improper freeplay adjustment can cause premature clutch wear Clutch lever Freeplay ...

Page 75: ... the locknut and check the clutch lever freeplay 4 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the vehicle does not creep Gradually release the clutch lever and open the throttle Your vehicle should move smoothly and accelerrate gradually If proper adjustment cannot be obtained or the clutch does not work correctly see your dealer Adjusting...

Page 76: ...oothly from fully closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the vehicle inspected by your dealer Freeplay at the throttle grip flange 2 to 6 mm 0 1 to 0 2 in Flange Freeplay ...

Page 77: ...Cleaning the Crankcase Breather 1 Remove the left side cover 2 P 51 2 Place a suitable container to receive deposits 3 Remove the crankcase breather tube and drain deposits 4 Reinstall the crankcase breather tube Crankcase breather tube ...

Page 78: ...s Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment To move the headlight loosen the bolt Tighten the bolt after adjustment Obey local laws and regulations Headlight Down Adjusting bolt Up ...

Page 79: ...g Indicators On P 79 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 79 Tyre Puncture P 80 Electrical Trouble P 86 Battery Goes Dead P 86 Burned out Light Bulb P 86 Blown Fuse P 89 Unstable Engine Operation Occur Intermittently P 90 ...

Page 80: ... is on uIf the indicator lamp is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items z Check the correct engine starting sequence 2P 23 z Make sure engine stop switch is in the Run position 2P 20 z Check for a blown fuse 2P 89 z Check for a loose battery connection 2P 47 or battery terminal corrosion 2P 38 z Check the condition of the battery 2P 38 I...

Page 81: ...On PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your vehicle inspected by your dealer as soon as possible ...

Page 82: ...ir kit Follow the instructions provided with the emergency tyre repair kit Riding your vehicle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible WARNING Riding your vehicle with a temporary tyre repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a te...

Page 83: ... 3 Remove the speedometer cable by pushing the tab 4 Remove the front brake adjusting nut and combi brake adjusting nut 5 Remove the front and combi brake cable from the brake arm Brake arm Speedometer cable Combi brake cable Combi brake adjusting nut Front brake adjusting nut Front axle shaft Front axle nut Front brake cable Tab Side collar 6 Remove the front axle nut 7 Remove the front axle shaf...

Page 84: ...t lug on the left fork leg is located in the brake panel 5 Install the speedometer cable securely 6 Install the front and combi brake cables 7 Install the front and combi brake adjusting nuts 8 Adjust the front brake 2P 60 9 After installing the wheel apply the brake lever several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate free...

Page 85: ...pin stopper arm nut washer and rubber grommet 4 Remove the drive chain case 2P 48 5 Loosen the drive chain lock nuts and drive chain adjuster nuts on both sides of the swingarm 6 Remove the rear axle nut while holding the rear axle shaft at the other end with a wrench 7 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 8 Remove the rear axle shaft rear wheel and sid...

Page 86: ...6 Connect the brake rod to the brake arm 7 Adjust the drive chain 2P 69 8 Adjust the rear brake freeplay 2P 60 9 Tighten the rear axle nut 10 Reassemble the drive chain case 2P 48 11 After installing the wheel apply the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for ins...

Page 87: ...roubleshooting Tyre Puncture u Removing Wheels Improper assembly may lead to loss of braking capacity A used cotter pin may not effectively secure a fastener Always replace a used cotter pin with a new one ...

Page 88: ...t recover after recharging contact your dealer NOTICE Jump starting using an automobile battery can damage your vehicle s electrical system and is not recommended Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the rep...

Page 89: ...r of removal u Install the dust cover with its TOP mark facing up Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol Brakelight Taillight Bulb 1 Remove the taillight lens by removing the screws 2 Slightly press the bulb and turn it counterclockwise 3 Install a new bulb and parts in reverse order of removal Rubber...

Page 90: ...ear Turn Signal Light Bulb 1 Remove the screw 2 Remove the turn signal lens and lens packing 3 Slightly press the bulb and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal uUse only the amber bulb Turn signal lens Screw Bulb Socket ...

Page 91: ...oblem Have your vehicle inspected by your dealer 1 Remove the right side cover 2 P 51 2 Open the fuse box cover 3 Pull the fuses out one by one with the fuse puller and check for a blown fuse Always replace a blown fuse with a spare fuse of the same rating uSpare fuses are provided in the fuse box cover 4 Reinstall parts in the reverse order of removal Fuse puller Spare fuses Main fuse FI fuse Fus...

Page 92: ... filter is clogged unstable engine operation will occur intermittently while riding Even if this symptom occurs you can continue to ride your vehicle If unstable engine operation occurs even if sufficient fuel is available have your vehicle inspected by your dealer as soon as possible ...

Page 93: ...trols Other Features P 93 Caring for Your Vehicle P 94 Storing Your Vehicle P 97 Transporting Your Vehicle P 98 You the Environment P 99 Serial Numbers P 100 Fuels Containing Alcohol P 101 Catalytic Converters P 102 Information ...

Page 94: ...afe location To make a duplicate take the spare key or the key number to your dealer If you lose all ignition keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch Key number plate Ignition key ...

Page 95: ...the engine stop switch except in an emergency Doing so when riding will cause the engine to suddenly turn off making riding unsafe If you stop the engine using the engine stop switch turn the ignition switch to the OFF position Failing to do so will drain the battery Odometer The odometer returns to 0 when the read out exceeds 99 999 9 Ignition Cut off System A banking lean angle sensor automatica...

Page 96: ...ls and other plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your vehicle with plenty of clean water and dry with a soft clean cloth 4 After the vehicle dries lubricate any moving parts u Make sure that no lubricant spills onto the brakes or tyres Brake discs pads drum or shoes contaminated with ...

Page 97: ...r the seat u Water under the seat can damage your documents and other belongings z Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting z Do not direct water near the headlight u The headlight s inside lens may fog temporarily after washing or while riding in rain This does not impact the headlight function u Any condensation inside the headlight s...

Page 98: ...nt scratches and blemishes z Wash gently using a soft sponge and plenty of water z To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water z Avoid getting petrol or detergents on the instruments panels or headlight Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neu...

Page 99: ...ting oil z Lubricate the drive chain 2 P 42 z Place your vehicle on its centre stand and position a block so that both tyres are off the ground z After rain remove the body cover and allow the vehicle to dry z Remove the battery 2 P 47 to prevent discharge Fully charge the battery and then place it in a shaded well ventilated area u If you leave the battery in place disconnect the negative termina...

Page 100: ...ansported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your vehicle with a wheel or wheels on the ground NOTICE Towing your vehicle can cause serious damage to the transmission ...

Page 101: ...s protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used o...

Page 102: ...e and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place Frame number Engine number ...

Page 103: ...vehicle z Ethanol ethyl alcohol up to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may z Damage the painting of the fuel tank z Damage the rubber tubes of the fuel line z Cause corrosion of the fuel tank z Cause poor drivability If you notice any undesirable operating symptoms or performance problems try a differe...

Page 104: ...es into safe compounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your vehicle s catalytic converter z Always use unleaded petrol Leaded petrol will damage the catalytic converter z Keep the engine in good running condition z Have your vehicl...

Page 105: ... 244 7 lb 112 kg 246 9 lb Maximum weight capacity 1 170 kg 375 lb Passenger capacity Rider and 1 passenger Minimum turning radius 2 04 m 6 69 ft Displacement 109 51 cm3 6 680 cu in Bore x stroke 47 000 x 63 121 mm 1 8504 2 4851 in Compression ratio 10 1 1 Fuel Unleaded petrol Recommended 91 RON or higher Fuel containing alcohol ETHANOL up to 10 by volume Tank capacity 9 1 litres 2 40 US gal 2 00 I...

Page 106: ...p 0 8 to 0 9 mm 0 03 to 0 04 in Idle speed 1400 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SJ or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 5W 30 or 10W 30 JASO T 903 standard MA Engine oil capacity After draining 0 80 litres 0 8 US qt 0 7 Imp qt After draining with oil filter 0 85 litres 0 9 US qt 0 75 Imp qt After dis...

Page 107: ...gine oil filter cover bolt 10 N m 1 0 kgf m 7 lbf ft Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Rear axle nut 54 N m 5 5 kgf m 40 lbf ft Front axle nut 54 N m 5 5 kgf m 40 lbf ft J Bulbs Headlight 12 V 35 35 W Brakelight Taillight 12 V 21 5 W Front turn signal 12 V 10 W x 2 Rear turn signal 12 V 10 W x 2 ...

Page 108: ... NOTE Battery Warranty is applicable from 21 months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 Kms whichever is earlier In all such cases the decision of the respective manufacturer will be final and binding HMSI shall not be liable in any manner to replace them though their dealers will give full assistance in preferring such claims on their manufacturers HM...

Page 109: ...arts thus forwarded by them will lie at our factory at their own risk and this warranty shall not be enforceable Further this warranty is not applicable to 1 Any CD 110 Dream on which any free and paid services has not been carried out as per schedule given in Owner s Manual 2 Normal maintenance operations like valve adjustment cleaning of fuel system engine tune up or such other adjustments 3 HMS...

Page 110: ...d to misuse accident negligent treatment or which have been used in conjunction with parts and an equipment not manufactured or recommended for use by HMSI if in the sole judgment of HMSI such use prematurely affects the performance and reliability of the vehicle 13 Parts of the vehicle that have been altered or modified or replaced in unauthorised manner and which in the sole judgment of HMSI aff...

Page 111: ...uly authorized by the manufacturer the vehicle is discovered to be failing to meet the emission standard as specified in the said rule the authorized service center shall take such corrective measures as may be necessary and shall at its sole discretion replace free of charge such components of emission control system as are specified in schedule A Conditions 1 This warranty will be in addition to...

Page 112: ... examination to determine the warrantable condition of the components will be at the sole discretion of manufacturers and or their Authorized service centers and results of such examination will be final and binding If on examination a warrantable condition is not established the manufacturers will have to charge all or part of the cost of such examination 6 In case of a vehicle in which the compo...

Page 113: ...ility of the vehicle during the period of lodging of a warranty claim and examination by the manufacturer and repairs 11 The manufacturer will not be responsible for any penalties that may be charged by statutory authorities on account of failure to comply with the in use emission standards 12 Emission warranty will be applicable irrespective of the change of ownership of the vehicle provided all ...

Page 114: ...eipts covering maintenance of the vehicle as specified in the Owner s Manual from the date of original purchase of the vehicle h Produces valid certificate of insurance and RTO registration 14 Conditions under which warranty is not applicable A valid Pollution Under Control certificate as described in customer obligation D 6 above is not produced A vehicle which is not serviced by Authorized servi...

Page 115: ...roduct warranty and shall run parallel to the product warranty for the vehicle as per the scope and limit described in the Owner s Manual and all conditions described there in will apply in addition to those exclusively stipulated in this warranty 2 The emission warranty covers only compliance with the emission standard as specified in the sub rule 2 of rule 115 of CMVR It does not cover any other...

Page 116: ...87 C Caring for Your Vehicle 94 Clutch 72 Catalytic Converter 102 Compartment Document Bag 28 93 Owner s Manual 93 Tool Kit 28 Crankcase Breather 75 E Electrical Trouble 86 Engine Number 100 Oil 40 54 104 Oil Filter 56 Starting 23 Environment 99 F Frame Number 100 Front Brake Lever Adjustment 59 Fuel Gauge 18 Recommended 27 Remaining 18 Tank Capacity 27 Fuels Containing Alcohol 101 Fuses 39 105 G ...

Page 117: ... 18 K Keys 92 L Labels 6 Load Limits 13 Loading Guidelines 13 M Maintenance Fundamentals 36 Importance 32 Safety 32 Schedule 33 Maximum Weight Limit 13 103 Modifications 12 N Neutral Indicator 19 O Odometer 18 93 Oil Engine 40 54 104 P Parking 10 Parts Location 16 Petrol 11 27 103 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL 19 79 Protective Apparel 8 R Recommended Fuel 27 ...

Page 118: ...ications 103 Speedometer 18 Start Button 20 Starting the Engine 23 Steering Lock 22 Storage Equipment 28 Storing Your Vehicle 97 Switches 20 T Throttle 74 Tool 46 Transporting Your Vehicle 98 Troubleshooting 77 Turn signal indicators 20 Tyres Air Pressure 43 104 Puncture 80 Replacing 43 80 W Warning Indicator On 79 Warranty Policy 106 Washing Your Vehicle 94 Weight Limit 13 Wheels Front Removal 81...

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Honda CB110C3M, Manual

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