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Honda CB UNICORN DAZZLER 2010, Owner'S Manual

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Honda CB UNICORN DAZZLER 2010 Owner'S Manual Download Page 8

Page

39

MAINTENANCE

39

The Importance of Maintenance

40

Maintenance Safety

40

Safety Precautions

42

Maintenance Schedule

45

Tool Kit

46

Serial Numbers

47

Colour code

48

Engine Oil

50

Crankcase Breather

50

Spark Plug

52

Valve Clearance

53

Idle Speed

55

Throttle Operation

55

Air Cleaner

57

Drive Chain

61

Drive Chain Slider

61

Front and Rear Suspension

Inspection

Page

62

Side Stand

63

Wheel Removal

66

Brake Pad Wear

67

Battery

69

Fuse Replacement

70

Stoplight Switch Adjustment

71

Bulb Replacement

74

CLEANING

76

STORAGE GUIDE

76

Storage

77

Removal from Storage

78

SPECIFICATIONS

81

CATALYTIC CONVERTER

Summary of Contents for CB UNICORN DAZZLER 2010

Page 1: ...CB UNICORN DAZZLER OWNER S MANUAL Honda Motor Co Ltd 2010 ...

Page 2: ...ROAD USE This vehicle is designed to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully explained in the A Few Words About Safety section which appears before the Contents page This manual should be considered a permanent part of the vehicle and should remain with the vehicle when resol...

Page 3: ...ed on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission ...

Page 4: ... manual you will find information that is preceded by a NOTICE symbol This information is intended to help you avoid damage to your vehicle other property or the environment When service is required remember that your Honda dealer knows your vehicle If you have the required mechanical know how and tools your dealer can supply you an official Honda shop manual on paid basis to help you perform many...

Page 5: ...nual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a vehicle You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the vehicle Safety Messages preceded by a safety alert symbol and...

Page 6: ... to use this vehicle correctly and safely This entire manual is filled with important safety information please read it carefully WARNING CAUTION You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow instructions DANGER ...

Page 7: ...16 Clutch 17 Fuel 20 Engine Oil 21 Tyres 25 ESSENTIAL INDIVIDUAL COMPONENTS 25 Ignition Switch 26 Right Handlebar Controls 27 Left Handlebar Controls Page 28 FEATURES Not required for operation 28 Steering Lock 29 Seat 30 Helmet Holder 31 Side cover 32 Document Bag 32 Storage Compartment 33 Headlight Aim Vertical Adjustment 33 OPERATION 33 Pre ride Inspection 34 Starting the Engine 36 Running in 3...

Page 8: ... 50 Spark Plug 52 Valve Clearance 53 Idle Speed 55 Throttle Operation 55 Air Cleaner 57 Drive Chain 61 Drive Chain Slider 61 Front and Rear Suspension Inspection Page 62 Side Stand 63 Wheel Removal 66 Brake Pad Wear 67 Battery 69 Fuse Replacement 70 Stoplight Switch Adjustment 71 Bulb Replacement 74 CLEANING 76 STORAGE GUIDE 76 Storage 77 Removal from Storage 78 SPECIFICATIONS 81 CATALYTIC CONVERT...

Page 9: ... boots gloves and other protective gear page 2 Make Yourself Easy to See Some drivers do not see vehicle because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other drivers can see you signal before turning or changing lanes and use your horn when it will help others notice you Ride Within Your Limits Pushing the limits is another ...

Page 10: ...er you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose proper gear WARNING Not wearing a helmet increases the chance of serious injury or death in a crash Be sure you and your passenger always wear a helmet eye protection and other protective apparel when you ride Helmets and Eye Protec...

Page 11: ...as been designed to carry you and one passenger When you carry a passenger you may feel some difference during acceleration and braking But so long as you keep your vehicle well maintained with good tyres and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can seriously affect your motorcycle s handling brak...

Page 12: ...k that both tyres are properly inflated If you change your normal load you may need to adjust the rear suspension page 14 To prevent loose items from creating a hazard make sure that all cargo is securely tied down before you ride away WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed Follow all load limits and other loading guidelines in this manual...

Page 13: ...mproper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Accessories We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other accessories you must be persona...

Page 14: ...cycle This motorcycle was not designed for these attachments and their use can seriously impair your motorcycle s handling Modifications We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride Removing or mo...

Page 15: ...ror fj j O w fejj Clutch lever Dyp yhoj Starter button LVkVZj cVu Turn signal switch VuZ flxuy fLop Front brake fluid reservoir ÝaV czsd ywbM fjt okZ j Passing light control switch ikflax ykbV daVªksy fLop Headlight dimmer switch gSMykbV fMEej fLop Choke lever pksd yhoj Tachometer VSdksehVj Rearview mirror fj j O w fejj Headlight switch gSMykbV fLop Select Button lysDV cVu Reset Button jhlsV cVu S...

Page 16: ...otpeg k h QqViSx Air cleaner j Dyhuj Battery cSVjh Storage compartment LVksjst dEikVZesaV Main fuse eSu wt Fuse wt Rear brake pedal fj j czsd iSMy Oil filler cap dipstick vkW y fQyj dSi fMifLVd License Plate Lamp ykbZlsUl IysV ySEi ...

Page 17: ...r Seat lock gsYesV gksYMj lhV ykWd Passenger footpeg k h QqViSx Side stand lkbZM LVSaM Center stand lSaVj LVSaM Footpeg QqViSx Gearshift pedal fx j f k V iSM y Fuel valve wy okYc License Plate Lamp ykbZlsUl IysV ySEi ...

Page 18: ...pages 1 Tachometer VSdksehVj 2 Speedometer LihMksehVj 3 Digital clock fMftVy DykWd 4 Odometer vkWMksehVj 5 Fuel gauge wy xst 6 High beam indicator gkbZ che bafMdsVj 7 Turn signal indicator VuZ flxuy bafMdsVj 8 Neutral indicator U wVªy bafMdsVj 9 Trip meter fVªi ehVj 10 Select button lysDV cVu 11 Reset button jhlsV cVu 6 4 8 1 2 7 5 7 10 9 11 3 ...

Page 19: ... when the headlight is on high beam 7 Turn signal indicator orange Flashes when either turn signal operates 8 Neutral indicator green Lights when the transmission is in neutral 9 Trip meter Its shows distance traveled since the time it was last reset to zero 10 Select button Use this button for the following purposes To set mileage countdown To adjust time 11 Reset button Use this button for the f...

Page 20: ... with the vehicle set upright when the needle enters the red band is approximately 1 9 Ltr 0 50 US gal 0 41 Imp gal 1 2 1 Fuel gauge wy xst 2 Red band jSM cSaM Tripmeter To reset the tripmeter proceed as follows Press the select button to select Tripmeter To reset the tripmeter press and hold the reset button for more than 3 seconds when the display is in the Trip 1 1 Reset button jhlsV cVu 2 Sele...

Page 21: ...n until the desired hour and AM PM are displayed Quick setting press and hold the reset button until the desired hour appears 4 Press the select button 1 when the display reaches the desired hour The minute display will be flashing 1 Reset button jhlsV cVu 2 Select button lhysDV cVu 1 2 5 To set the minute press the reset button until the desired minute appears Quick setting press and hold the res...

Page 22: ...ns Use a handlebar 2 to adjust the rear shock absorber Turning the spring preload adjuster 3 counterclockwise makes the shock absorber firm and turning clockwise makes it soft Always adjust the shock absorber position in sequence 1 2 3 or 3 2 1 1 Shock absorber kWkd ct kcZj 2 Handlebar gSaMyckj 3 Spring preload adjuster fLizax izhyksM MtLVj 1 2 3 Attempting to adjust directly from 3 to 1 may damag...

Page 23: ... recommended limit page 66 there is probably air in the brake system and it must be bleed See your Honda dealer for this service Front Brake Fluid Level With the motorcycle in an upright position check the fluid level It should be above the MIN level mark 1 If the level is at or below the MIN level mark 1 check the brake pads for wear page 66 1 MIN level mark U wure ysoy ekdZ Rear Brake Fluid Leve...

Page 24: ...ver free play is 10 20 mm 0 4 0 8 in 1 Clutch lever Dyp yhoj 1 1 MIN level mark U wure ysoy ekdZ Worn pads should be replaced If the pads are not worn then brake system inspected for leaks The recommended brake fluid is Honda DOT 3 or 4 brake fluid from a sealed container or an equivalent Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings 1 ...

Page 25: ...ally If proper adjustment cannot be obtained or the clutch does not work correctly see your Honda dealer Other Checks Check the clutch cable for kinks or signs of wear that could cause sticking or failure Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion FUEL Fuel Valve The three way fuel valve 1 is on the left side below the fuel tank...

Page 26: ... switching to RES The reserve fuel supply is 1 9 Ltr 0 50 US gal 0 41 Imp gal Remember to check that the fuel valve is in the ON position each time you refuel If the valve is left in the RES position you may run out of fuel with no reserve 1 Fuel valve wy okYo Fuel Tank The fuel tank capacity including the reserve supply is 12 Ltr 3 17 US gal 2 63 Imp gal To open the fuel fill cap 1 insert the ign...

Page 27: ...ay Refuel only outdoors Wipe up spills immediately 1 Fuel fill cap wy fQy dSi 2 Ignition key bXuh ku dh 3 Filler neck fQyj uSd Use unleaded petrol with a research octane number of 91 or higher The use of leaded petrol will cause premature damage to the catalytic converter Notice If spark knock or pinking occurs at a steady engine speed under normal load change brands of petrol If spark knock or pi...

Page 28: ...da dealer ENGINE OIL Engine Oil Level Check Check the engine oil level each day before riding the motorcycle The level must be maintained between the upper 1 and lower 2 level marks on the oil filler cap dipstick 3 1 Start the engine and let it idle for 3 5 minutes 2 Stop the engine and put the motorcycle on its center stand on level ground 3 After 2 3 minutes remove the oil filler cap dipstick wi...

Page 29: ...ectly inflated for the load you are carrying The following pages give more detailed information on how and when to check your air pressure how to inspect your tyres for damage and what to do when your tyres need to be repaired or replaced WARNING Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriouslyhurt or killed Follow all instructions in thi...

Page 30: ... been parked for at least three hours If you check air pressure when your tyres are warm when the motorcycle has been ridden for even a few miles the readings will be higher than if the tyres were cold This is normal so do not let air out of the tyres to match the recommended cold air pressures given below If you do the tyres will be underinflated The recommended cold tyre pressures are This motor...

Page 31: ...cks in the tyre Replace the tyre if you can see fabric or cord Excessive tread wear Also if you hit a pothole or hard object pull to the side of the road as soon as you safely can and carefully inspect the tyres for damage Tread Wear Replace tyres before tread depth at the center of the tyre reaches the following limit Minimum tread depth Front 2 0 mm 0 08 in Rear 2 0 mm 0 08 in 1 Wear indicator f...

Page 32: ...balanced after the new tyre is installed WARNING Installing improper tyres on your motorcycle can affect handling and stability This can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual Tyre Replacement The tyres that came on your motorcycle were designed to match the performance capabilities of your motorcycle and ...

Page 33: ...e operated OFF Engine and lights cannot be operated Key can be removed ON Engine and lights can be operated Key cannot be removed Turn signal passing light control switch and horn can be operated The headlight taillight and meter lights operates only when the engine is running 1 Ignition switch bfXu ku fLop OFF 1 ON Lock The ignition switch 1 is below the speedometer ...

Page 34: ...ights on OFF Headlight taillight and meter lights off The headlight taillight and meter lights operates only when the engine is running Starter Button 2 The starter button 2 is next to the throttle grip When the starter button is pressed the starter motor cranks the engine See page 34 for the starting procedure 1 Headlight switch gSMykbV fLop 2 Starter button LVkVZj cVu 1 2 ...

Page 35: ...d the headlight flashes on to signal approaching cars or when passing Turn Signal Switch 3 Move to L to signal a left turn R to signal a right turn Press to turn signal off Horn Button 4 Press the button to sound the horn 1 Headlight dimmer switch gSMykbV fMej fLop 2 Passing light control switch ikflax ykbV dUVªksy fLop 3 Turn signal switch VuZ flxuy fLop 4 Horn button gkWuZ cVu 1 2 4 3 ...

Page 36: ...r right turn the key 1 to LOCK while pushing in Remove the key To unlock the steering turn the key to OFF Do not turn the key to LOCK while riding the motorcycle loss of vehicle control will result 1 Ignition key bXUkh ku pkch A Push in iq k bu B Turn to LOCK ykWd dh vksj kqeWk sa C Turn to OFF vkWQ dh vksj kqeWk sa 1 ...

Page 37: ...nder the front of the seat with the recess 6 under the frame cross member and locating the rear prongs 7 on the bottom of the seat with the hooks 8 on the frame 2 Slide the seat into position and push down on the rear of the seat 3 Turn the ignition key counterclockwise and remove the key Be sure the seat is locked securely in position after installation 1 Ignition key bXuh ku pkch 2 Seat lock lhV...

Page 38: ... holder 3 Turn the key counterclockwise to lock the holder and then remove the key WARNING 1 Helmet holder gSYesV gksYMj 2 Ignition key bXUkh ku pkch 3 Holder gksYMj Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured...

Page 39: ...ance The right and left side side cover can be removed in the same manner Removal 1 Remove the seat page 29 Remove the three screws 1 2 Carefully pull the side cover 2 out from the grommets 3 Installation Installation can be done in the reverse order of removal 1 Screws LØwl 2 Side cover lkbM doj 3 Grommets xzkWesVl 3 1 2 3 1 2 ...

Page 40: ...l not to flood this area with water STORAGE COMPARTMENT The storage compartment 1 is located under the seat page 29 This compartment is for light weight items This first aid kit should be stored in this compartment When washing your motorcycle be careful not to flood this area with water 1 Document bag MkD qeSaV cSx 2 Document compartment MkD qeSaV dEikVZeSaV 3 Seat lhV 1 Storage compartment LVksj...

Page 41: ...very important to take a few moments before each ride to walk around your motorcycle and check its condition If you detect any problem be sure you take care of it or have it corrected by your Honda dealer WARNING Improperly maintaining this motorcycle or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed Always perform a pre ride inspection be...

Page 42: ...perly STARTING THE ENGINE Always follow the proper starting procedure described below This motorcycle can be started with the transmission in gear by disengaging the clutch before operating the electric starter To protect the catalytic converter in your motorcycle s exhaust system avoid extending idling and the use of leaded petrol Your motorcycle s exhaust contains poisonous carbon monoxide gas H...

Page 43: ... not use the electric starter for more than 5 second at a time Release the starter button for approximately 10 seconds before pressing it again 2 When engine speed begins to pick up operate the choke lever to keep fast idle 3 Continue warming up the engine until it runs smoothly and responds to the throttle when the choke lever 1 is at fully OFF B 1 Choke lever pkWd yhoj A Fully ON iwjh rjg vkWu y...

Page 44: ... clutch lever and shift to 2nd gear by raising the gearshift pedal 5 Coordinate the throttle and brakes for smooth deceleration 6 Both front and rear brakes should be used at the same time and should not Flooded Engine If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine turn the ignition switch to ON and move the choke lever to fully OF...

Page 45: ...ing to a complete stop to prevent stalling the engine Important Safety Reminders Independent operation of only the brake lever or brake pedal reduces stopping performance Extreme application of the brake controls may cause wheel lock reducing control of the motorcycle When possible reduce speed or brake before entering a turn closing the throttle or braking in mid turn may cause wheel slip Wheel s...

Page 46: ...cle is accurate and current 3 Put your motorcycle in a locked garage whenever possible 4 Use an additional anti theft device of good quality When descending a long steep grade use engine compression braking by downshifting with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your...

Page 47: ...e Record for regularly scheduled maintenance These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the Maintenance Schedule Consult your Honda dealer for recommendations applicable to your individual nee...

Page 48: ...ions in this owner s manual MAINTENANCE SAFETY This section includes instructions on some important maintenance tasks You can perform some of these tasks with the tools provided if you have basic mechanical skills Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be handled only by a Honda technician or other qualified m...

Page 49: ... or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around petrol or batteries Use only nonflammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from the battery and all fuel related parts Remember that your Honda dealer knows your motorcycle best and is fully equipped to maintain and repair it To ensure t...

Page 50: ...ts Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by your Honda dealer Honda recommends that your Honda dealer should road test your vehicle after each periodic maintenance is carried out NOTES 1 At higher odometer...

Page 51: ...RANCE I I I I I I ENGINE OIL R R R R R R ENGINE OIL CENTRIFUGAL FILTER C C Clean every 12000 kms ENGINE OIL STRAINER SCREEN C C C ENGINE IDLE SPEED I I I I I I SECONDARY AIR SUPPLY SYSTEM NOTE 5 I I I I I I DRIVE CHAIN BATTERY I I I I I I BRAKE FLUID NOTE 4 I I I I I I Replace every 30000 kms BRAKE PADS DISC WEAR I I I I I The motorcycle must be serviced at every 3000 kms or within 2 months from t...

Page 52: ... I I I I I HEAD LIGHT AIM I I I I I CLUTCH SYSTEM I I I I I I SIDE STAND I I I I I SUSPENSION I I I I I NUTS BOLTS FASTENERS I I I WHEELS TYRES I I I I I STEERING MOVEMENT I I ALL OTHER ELECTRICAL SWITCHES I I I I I I WASHING CLEANING C C C C C C TEST DRIVE I I I I I I The motorcycle must be serviced at every 3000 kms or within 2 months from the date of previous service Subsequentdays Kmsapplicabl...

Page 53: ...epairs minor adjustments and parts replacement can be performed with the tools contained in the kit 10x12 mm Open end wrench 14x17 mm Open end wrench Standard Phillips screwdriver Spark plug wrench Handlebar Band Tool Tool bag 1 Tool kit Vwy fdV 2 Storage compartment LVksjst dEikVZeSaV 1 2 ...

Page 54: ...so be required by your dealer when ordering replacement parts Record the numbers here for your reference FRAME NO The frame number 1 is stamped on the right side of the steering head The engine number 2 is stamped on the left side of the crankcase ENGINE NO 1 Frame number Ýse uEcj 2 Engine number baftu uEcj 1 2 ...

Page 55: ... proper grade or viscosity of oil to be used at various atmospheric temperatures Colour code The colour table is attached below It is useful during ordering the replacement parts The above colour code table helps in providing the correct colour part as per your vehicle colour ENGINE OIL Refer to the Safety Precautions on page 40 Engine Oil Good engine oil has many desirable S No Colour Colourcode ...

Page 56: ...e trash or pour it on the ground or down a drain Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil If a torque wrench is not used for this installation see your...

Page 57: ...e sure there are no oil leaks 2 1 2 Check that the sealing washer on the drain plug is in good condition and install the plug Replace the sealing washer every other time the oil is changed or each time if necessary Oil drain plug Torque 29 N m 3 0 kgf m 22 lbf ft 3 Fill the crankcase with the recommended grade oil approximately 1 0 1 1 US qt 0 9 Imp qt 4 Install the oil filler cap dipstick 5 Start...

Page 58: ...e 1 SPARK PLUG Refer to the Safety Precautions on page 40 Recommended plugs Standard CPR8EA 9 NGK Notice Never use a spark plug with an improper heat range Severe engine damage could result 1 Disconnect the spark plug cap 1 from the spark plug 2 Clean any dirt from around the spark plug base Remove the spark plug using the spark plug wrench 2 furnished in the tool kit 3 Inspect the electrodes and ...

Page 59: ...uld be 0 8 0 9 mm 0 03 0 04 in 5 With the plug washer attached the spark plug in by hand to prevent cross threading 2 1 3 Spark plug gap LikdZ Iyx xSi 4 Side electrode lkbZM bZySDVªksM 6 Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug NGK 1 2 turn after it seats b Then loosen the plug c N...

Page 60: ...d cause valve damage and power loss Check valve clearance when the engine is cold at the specified intervals The checking or adjusting of the clearance should be performed while the engine is cold The clearance will change as the engine temperature rises 1 Crankshaft hole cap ØSad kk V gksy dSi 2 Timing hole cap Vkbfeax gksy dSi 3 T mark Vh ekdZ 4 Index mark baMSDl ekdZ 1 Remove the crankshaft hol...

Page 61: ...ent 10 minutes of stop and go riding is sufficient Do not attempt to compensate for faults in other systems by adjusting idle speed crankcase In this position the piston may either be on the compression or exhaust stroke The adjustment must be made when the piston is at the top of the compression stroke when both the intake and exhaust valves are closed This condition can be determined by moving t...

Page 62: ...a dealer for regularly scheduled carburetor adjustments 1 Warm up the engine and shift to neutral and place the motorcycle on its center stand 2 Adjust idle speed with the throttle stop screw 1 Idle speed In neutral 1 400 100 1 min rpm 1 Throttle stop screw FkzksVy LVkWi LØw A Increase c k sa B Decrease kVk sa 1 7 5 6 ...

Page 63: ...uster MtLVj 1 2 AIR CLEANER Refer to the Safety Precautions on page 40 The air cleaner element should be replaced at regular intervals Ref page 43 Replace more frequently when riding in unusually wet or dusty areas 1 Remove the seat page 29 2 Remove the screws 1 boss 2 and air cleaner cover 3 3 Take out the air cleaner element 3 and replace 4 Viscous type air filters 4 should be replaced regularly...

Page 64: ...amage Use Honda genuine air cleaner element specified for your model Using the wrong Honda air cleaner element or a non Honda air cleaner element which is not of equivalent quality may cause premature engine wear or performance problem 7 Install the removed parts in the reverse order of removal Never clean air cleaner element Replacement should be done at regular intervals CAUTION ...

Page 65: ...Drive chain slack should remain constant If the chain is slack only in certain sections some links are kinked and binding kinking can be eliminated by lubrication Drive chain Refer to the safety precautions on page 40 The service life of the drive chain is dependent upon proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain and sprockets The drive...

Page 66: ...e Wear Improper Adjustment Damaged sprocket Teeth Worn sprocket Teeth Replace Replace Normal sprocket Teeth GOOD 1 SPROCKETS Excessively Worn Teeth Broken or Damaged Teeth A drive chain with damaged rollers loose pins must be replaced The rusting requires supplementary lubrication Kinked or binding links should be thoroughly lubricated and worked free If links cannot be freed the chain must be rep...

Page 67: ...witch off 2 Loosen the rear axle nut 1 3 Loosen the drive chain lock nut 2 4 Turn both adjusting nuts 3 an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts clockwise to tighten the chain or counterclockwise to provide more slack Align the chain adjuster index marks 4 with the rear edge 5 of the adjusting slots on both sides of the swingarm 1 Rear axle n...

Page 68: ...ve chain slack Wear Inspection Check the chain wear label when adjusting the chain If the red zone 6 on the label aligns with the arrow mark 7 on the chain adjuster plates after the chain has been adjusted to the proper slack the chain is excessively worn and must be replaced The proper slack is 15 25 mm 0 6 1 0 in 6 Red zone jsM tksu 7 Arrow mark sjks ekdZ Damage to the bottom part of the frame m...

Page 69: ...is equipped with small O rings between the link plates These O rings retain grease inside the chain to improve its service life The O rings in this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Do not brush the rubber O rings Brushing will damage them Wipe dry and lubricate only with SAE 80 or 90 gear oil Com...

Page 70: ...LVSUM fLizax 1 FRONT AND REAR SUSPENSION INSPECTION Refer to the Safety Precautions on page 40 1 Check the front fork assembly by locking the front brake and pumping the fork up and down vigorously Suspension action should be smooth and there must be no oil leakage 2 Swingarm bearings should be checked by pushing hard against the side of the rear wheel while the motorcycle is on the center stand F...

Page 71: ... block under the engine 3 Disconnect the speedometer sensor cable connector 4 Remove the speedometer sensor cable hanging bolts 1 5 Remove the front axle nut 2 6 Remove the front axle shaft 3 and the wheel Do not depress the brake lever when the wheel is off the motorcycle The caliper piston will be forced out of the cylinder with subsequent loss of brake fluid If this occurs servicing of the brak...

Page 72: ...and insert the front axle from the right side through the right fork leg and wheel hub Make sure that the lug 4 on the fork leg is contacting the lugs on the speedometer gear box Tighten the front axle nut to the specified torque Front axle nut torque 59 N m 6 0 kgf m 43 lbf ft After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if ...

Page 73: ...g the wheel carefully fit the brake disc between the brake pads to avoid damaging the pads After installing the wheel apply the brake several times and then check if the wheel Do not depress the brake pedal while the wheel is off the motorcycle CAUTION 1 Rear axle nut fj j Dly uV 2 Drive chain lock nut MªkbZo pSu ykWd uV 3 Drive chain adjusting nut MªkbZo pSu MtfLaVx uV 4 Rear axle shaft fj j Dly ...

Page 74: ...assembly Improper assembly may lead to loss of braking capacity BRAKE PAD WEAR Refer to the Safety Precautions on page 40 Brake pad wear depends upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 43 Check the grooves 1 in each pad If either pad is worn to the bottom ...

Page 75: ...OTICE Your battery is maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that this product must not be treated as household waste NOTICE Battery contains lead which is a hazardous material and if improperly disposed can be harmful to the environment and human health Always return the used maintenance free battery to the Honda dealer Ba...

Page 76: ...ad ikftfVo VfeZuy yhM 5 Battery cSVjh 4 3 5 1 2 5 Disconnect the positive terminal lead 4 6 Pull out the battery 5 from the battery box Installation 1 Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal 2 Check all bolts and other fasteners are secure ...

Page 77: ...seat 1 Fuse box wt ckDWl 2 Fuse box cover wt ckDl doj 3 Spare fuse Lis j wt 3 2 1 FUSE REPLACEMENT Refer to the Safety Precautions on page 40 When frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your Honda dealer for repair NOTICE Never use a fuse with a different rating from that specified Serious damage to the electrical system or a f...

Page 78: ...ch operates too soon 1 Stoplight switch LVkWiykbV fLop 2 Adjusting nut MtfLVax uV 1 2 Main Fuse For CBF150MB The main fuse 5 is located behind the right side cover The specified fuse is 20A 1 Remove the seat page 29 and the right side cover page 31 2 Disconnect the wire connector 1 of the starter magnetic switch 2 3 pull out the fuse If the fuse is blown install a new fuse 4 Install the right side...

Page 79: ...er it is turned OFF Be sure to let it cool down before servicing Do not put finger prints on the headlight bulb as they may create hot spots on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol to prevent its early failure Be sure to turn the ignition switch OFF when replacing the bulb D...

Page 80: ...the reverse order of removal 1 Stoplight lens LVkWiykbZV ySal 2 Inner lens buj ySal 3 Screws Ldwl 4 Bulb cYc 4 1 3 3 Remove the dust cover 4 4 Remove the bulb 5 while pressing the pin 6 5 Install a new bulb in the reverse order of removal Install the seat rubber with its TOP mark 7 facing up 4 Seat rubber lhV jcM 5 Headlight bulb gSMykbV cYc 6 Pin fiu 7 TOP mark VkWi ekdZ 4 7 5 6 ...

Page 81: ... the reverse order of removal 1 Turn signal lens VuZ flXuy ySal 2 Screw LØw 3 Bulb cYc 2 2 1 3 Number plate Light Bulb 1 Remove the Number plate light lens 1 by removing the two screws 2 2 Slightly press the bulb 3 and turn it counterclockwise 3 Install a new bulb in the reverse order of removal 2 1 3 1 Number plate light lens LVkWiykbZV ySal 2 Screws Ldwl 3 Bulb cYc ...

Page 82: ...motorcycle Moisture condensation inside the headlight lens will disappear gradually by lighting the headlight in high beam Run the engine while keeping the headlight on CLEANING Clean your motorcycle regularly to protect the surface finishes and inspect for damage wear and oil or brake fluid leakage Avoid cleaning products that are not specifically designed for motorcycle or automobile surfaces Th...

Page 83: ...uns through such a place 1 Clean the motorcycle using cool water page 74 Do not use warm water This worsens the effect of the salt 4 After cleaning rinse the motorcycle thoroughly with plenty of clean water Strong detergent residue can corrode alloy parts 5 Dry the motorcycle start the engine and let it run for several minutes 6 Test the brakes before riding the motorcycle Several applications may...

Page 84: ...ner using a commercially available hand siphon or an equivalent method Spray the inside of the tank with an aerosol rust inhibiting oil Reinstall the fuel fill cap on the tank If storage will last more than one month WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel only outdoors Wip...

Page 85: ...ed pressures Place the motorcycle on blocks to raise both tyres off the ground 8 Cover the motorcycle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperature variation Do not store the motorcycle in direct sunlight REMOVAL FROM STORAGE 1 Uncover and clean the motorcycle 2 Change the engine oil if more than 4 months have passed ...

Page 86: ... 324 mm 52 1 in WEIGHT Dry weight 129 kg 284 3 lbs CAPACITIES Engine oil After draining 1 0 L 1 1 US qt 0 9 lmp qt After disassembly 1 2 L 1 3 US qt 1 1 lmp qt Fuel tank 12 0 L 3 17 US gal 2 63 lmp gal Fuel reserve 1 9 L 0 50 US gal 0 41 lmp gal Passenger capacity Operator and one passenger Maximum weight capacity 170 Kg 374 8 lbs ...

Page 87: ...0 04 in Idle speed 1 400 100 min 1 rpm Valve clearance Cold Intake 0 08 mm 0 003 in Exhaust 0 12 mm 0 005 in CHASSIS AND SUSPENSION Caster 26o 00 Trail 97 mm 3 8 in Tyre size front 80 100 17 M C 46P Tyre size rear 110 80 17 M C 57P POWER TRANSMISSION Primary reduction 3 350 Gear ratio 1st 3 076 2nd 1 789 3rd 1 304 4th 1 090 5th 0 937 Final reduction 2 800 ...

Page 88: ...2V 35 35W Stop tail light 12V 21W License plate lamp 12V 5W Turn signal light Front 12V 21W Rear 12V 21W Instrument lights LED W X4 Tachometer lamp LED W X5 Neutral indicator 12V 1 4 W Turn signal indicator LED W X2 High beam indicator LED W X1 Fuse Main fuse 20A Other fuse 15A Other fuse 10A ...

Page 89: ...chemical reactions to take place It can set on fire any combustible materials that come near it Park your vehicle away from high grasses dry leaves or other flammables A defective catalytic converter contributes to air pollution and can impair your engine s performance Follow these guidlines to protect your vehicle catalytic converter Always use unleaded petrol Even a small amount of leaded petrol...

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