Honda CB Hornet 2016 Owner'S Manual Download Page 71

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Honda Motorcycle & Scooter India Pvt. Ltd.

(for STD)
(i). Loosen the rear axle nut (1).

(ii). Remove the rear brake adjusting nut

(2).

Disconnect the brake rod (3) from the

brake arm (4).

(iii). Loosen the drive chain lock nut (5) and

drive chain adjusting nut (6).

(2)

(3)

(1)

(4)

(5)

(6)

(1)

(2)

(3)

(1) Rear axle nut

¼fj;j ,Dly uV½

(2) Brake adjusting nut

¼czsd ,MtfLaVx uV½

(3) Brake rod

¼czsd jksM½

(4) Brake arm

¼czsd vkeZ½

(5) Drive chain lock nut

¼Mªkbo pSu ykWd uV½

(6) Drive chain adjusting nut

¼Mªkbo pSu ,MtfLaVx uV½

Rear Wheel Removal
1. Place the vehicle on its center stand.
(for CBS)
(i). Loosen the rear axle nut (1).
(ii). Remove the drive chain lock nut (2)

and drive chain adjusting nut (3).

(iii). Push the rear wheel forward and make

the drive chain slack fully.

(1) Rear axle nut

¼fj;j ,Dly uV½

(2) Drive chain lock nut

¼MªkbZo pSu ykWd uV½

(3) Drive chain adjusting nut

¼MªkbZo pSu ,MtfLaVx uV½

Summary of Contents for CB Hornet 2016

Page 1: ...CB Hornet OWNER S MANUAL Honda Motor Co Ltd 2016...

Page 2: ...SE This vehicle is designed to be used only on the road READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully expla...

Page 3: ...ication is based on the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurr...

Page 4: ...FORE YOU RIDE THE VEHICLE As you read this manual you will find information that is preceded by a NOTICE symbol This information is intended to help you avoid damage to your vehicle other property or...

Page 5: ...rmation on labels in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with...

Page 6: ...hicle Safety Instructions how to use this vehicle correctly and safely This entire manual is filled with important safety information please read it carefully CAUTION DANGER WARNING You WILL be KILLED...

Page 7: ...rakes 18 Clutch 20 Fuel 22 Evaporative Emission Control System 23 Engine Oil 24 Tyres 28 ESSENTIAL INDIVIDUAL COMPONENTS 28 Ignition Switch Page 29 Right Handlebar Controls 29 Left Handlebar Controls...

Page 8: ...e Oil 50 Crankcase Breather 51 Spark Plug 52 Idle Speed 53 Throttle Operation 54 Air Cleaner 55 Drive Chain 60 Drive Chain Slider Page 60 Front and Rear Suspension Inspection 61 Side Stand 61 Wheel Re...

Page 9: ...proved helmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective apparel page 2 Make Yourself Easy to be Visible Some dr...

Page 10: ...boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following ar...

Page 11: ...ught on any part of your vehicle LOAD LIMITS AND GUIDELINES Your vehicle has been designed to carry you and one passenger When you carry a passenger you may feel some difference during acceleration an...

Page 12: ...eat when you are not riding with a passenger If you wish to carry more cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page 5 Improperly load...

Page 13: ...afe Before you consider making any modifications or adding an accessory be sure to read the following information WARNING Improper accessories or modifications can cause a crash in which you can be se...

Page 14: ...o make your vehicle illegal Make sure the accessory does not obscure any lights reduce ground clearance and banking angle limit suspension travel or steering travel alter your riding position or inter...

Page 15: ...u Fuel filler cap wy fQyj dSi Tachometer VSd ehVj Starter button LVkVZj cVu Front brake lever aV czsd yhoj Front brake fluid reservoir aV czsd ywbM fjtokZ j Passing light switch ikflax ykbV fLop Speed...

Page 16: ...vt Ltd 8 Storage compartment LVksjst dEikVZesaV Air cleaner j Dyhuj Oil filler cap Dipstick vkW y fQyj dSi fMifLVd Passenger footpeg k h QqViSx Footpeg QqViSx Kickstarter fddLVkVZj Rear brake pedal fj...

Page 17: ...kWc Seat Lock lhV ykWd Passenger footpeg k h QqViSx Footpeg QqViSx Side stand lkbZM LVSaM Gearshift pedal fx j f k V iSM y Engine oil drain plug batu vkW y M su Iyx Center stand lsaVj LVSaM License Pl...

Page 18: ...es on the following pages 1 Tachometer VSd ehVj 2 Speedometer LihMksehVj 3 Digital clock fMftVy DykWd 4 Odometer vkWMksehVj 5 Fuel gauge wy xst 6 High beam indicator gkbZ che bafMdsVj 7 Turn signal in...

Page 19: ...blue Indicate when the headlight is glowing on high beam 7 Turn signal indicator green Flashes when any of the turn signal operates 8 Neutral indicator green Indicate when the transmission is in neutr...

Page 20: ...in the tank Turn the fuel valve to the RES position and you should refill the tank as soon as possible The amount of fuel left in the tank with the vehicle set upright is approximately 1 7 L 0 45 US g...

Page 21: ...press the set button until the desired hour is displayed Quick setting press and hold the set button until the desired hour appears 4 Press the select button 1 when the display reaches the desired hou...

Page 22: ...o adjust the rear shock absorber Turning the spring preload adjuster 3 counterclockwise makes the shock absorber firm and turning clockwise makes it soft Always adjust the shock absorber position in s...

Page 23: ...commended limit page 65 there is probably air in the brake system and it must be bleed See your Honda dealer for this service Front Brake Fluid Level With the vehicle in an upright position check the...

Page 24: ...ce the vehicle on its center stand 2 Measure the distance the rear brake pedal 1 moves before the brake starts to take hold Free play should be 20 30 mm 0 8 1 2 in 3 If adjustment is necessary turn th...

Page 25: ...fter adjustment confirm the free play of the brake pedal Rear Brake Fluid Level for CBS With the vehicle in a side right position check the fluid level It should be above the LOWER level mark 1 If the...

Page 26: ...sealed container or an equivalent Other Checks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings CLUTCH Clutch adjustment may be required if the vehicle st...

Page 27: ...ase the clutch lever and open the throttle The vehicle should begin to move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clutch does not work correctly see your Hon...

Page 28: ...e fuel valve in this RES position fuel will flow from the reserve fuel supply to the carburetor Use the reserve fuel only when the main supply is gone Refill the tank as soon as possible after switchi...

Page 29: ...il it snaps closed and locks Remove the key Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refue...

Page 30: ...is equipped with evaporative emission EVAP canister which is designed to keep gasoline from evaporating into the atmosphere Rather than venting a gas tank to the atmosphere If the problem occurs cont...

Page 31: ...ohol are used problems such as hard starting poor performance etc may occur If you notice any undesirable operating symptoms while using a petrol that contains alcohol or one that you think contains a...

Page 32: ...the oil filler cap dipstick Check for oil leaks TYRES To safely operate your vehicle your tyres must be of proper type and size in good condition with adequate tread and correctly inflated for the lo...

Page 33: ...n the vehicle has been parked for at least three hours If you check air pressure when your tyres are warm when the vehicle has been ridden for even a few miles the readings will be higher than if the...

Page 34: ...s splits or cracks in the tyre Replace the tyre if you can see fabric or cord Excessive tread wear Also if you hit a pothole or hard object pull to the side of the road as soon as you safely can and c...

Page 35: ...inflation and maintenance WARNING Tyre Replacement The tyres that came on your vehicle were designed to match the performance capabilities of your vehicle and provide the best combination of handling...

Page 36: ...Removal LOCK steering lock Steering is Locked Engine and lights cannot be operated Key can be removed OFF Engine and lights cannot be operated Key can be removed ON Engine and lights can be operated T...

Page 37: ...g procedure 1 Starter button LVkVZj cVu 1 LEFT HANDLEBAR CONTROLS Headlight Switch 1 The headlight switch 1 has three positions and Headlight position light taillight and meter lights on Position ligh...

Page 38: ...V ksy fLop 4 Turn signal switch VuZ flxuy fLop 5 Horn button gkWuZ cVu Passing Light Control Switch 3 When this switch is pressed the headlight flashes on to signal approaching vehicles or when passin...

Page 39: ...rn the key to LOCK while riding the vehicle loss of vehicle control will result 1 Ignition key bfXUk ku pkch A Push in iq k bu B Turn to LOCK ykWd dh vksj kqek sa C Turn to OFF vkWQ dh vksj kqek sa 1...

Page 40: ...ide cover or to access the tool kit first aid kit and owner s manual Removal 1 Insert the ignition key 2 into the seat lock 3 and turn it clockwise Installation 1 Align the front prongs 4 under the fr...

Page 41: ...LyksV l LEFT SIDE COVER The left side cover must be removed for battery fuse maintenance Removal 1 Remove the left side cover pan screw 1 and trim clips 2 2 Remove 3 side cover bosses 3 from the grom...

Page 42: ...ng your vehicle be careful not to flood this area with water DOCUMENT BAG The documents bag 1 is in the document compartment 2 on the reverse side of the seat 3 The owner s manual and other documents...

Page 43: ...re is no brake fluid leakage pages 15 Rear STD adjust free play if necessary pages 16 Rear CBS make sure there is no brake fluid leakage pages 17 4 Tyres check condition and pressure pages 24 27 5 Dri...

Page 44: ...fter the kickstarter is returned to the pedal stop and unfold footrest Do not use the electric starter for more than 5 second at a time Release the starter button for approximately 10 seconds before p...

Page 45: ...A 3 Continue warming up the engine until it runs smoothly and responds to the throttle when the choke knob is at fully OFF B Flooded Engine If the engine fails to start after repeated attempts it may...

Page 46: ...r riding 2 While the engine is idling pull in the clutch lever and depress the gearshift pedal to shift into 1st low gear 3 Slowly release the clutch lever and at the same time gradually increase engi...

Page 47: ...apply both front and rear brake simultaneously Important Safety Reminders Independent operation of only the brake lever or brake pedal reduces stopping performance in case of STD variant Extreme appli...

Page 48: ...ver If you must park on a slight incline aim the front of the vehicle uphill to reduce the possibility of rolling off the center stand or overturning 3 Lock the steering page 31 to help prevent theft...

Page 49: ...ur vehicle overturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this motorcycle or failing to co...

Page 50: ...m hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you ha...

Page 51: ...nicians Your Honda dealer meets all of these requirements Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to the Offi...

Page 52: ...NER NOTE 2 R R 54 CRANKCASE BREATHER NOTE 3 C C C C C C 50 SPARK PLUG I R I R I R 51 VALVE CLEARANCE I I I I I I ENGINE OIL I R R R R R R R R 48 ENGINE OIL STRAINER SCREEN C C C C ENGINE OIL CENTRIFUG...

Page 53: ...r STD I I I I I I I I BRAKE SYSTEM for CBS I I I I I I I I BRAKE SYSTEM for STD I I I I I I I I I 15 18 BRAKE LIGHT SWITCH I I I I I I I HEAD LIGHT AIM I I I I I I I 31 LIGHTS HORN I CLUTCH SYSTEM I I...

Page 54: ...t 1 and first aid kit 2 is in the storage compartment under the seat A special marking is also given on the rear fender for the first aid kit Some roadside repairs minor adjustments and parts replacem...

Page 55: ...ehicle They may also be required by your dealer when ordering replacement parts Record the numbers here for your reference The frame number 1 is stamped on the right side of the steering head FRAME NO...

Page 56: ...lps in providing the correct colour part as per your vehicle colour ENGINE OIL Refer to the Safety Precautions on page 42 ENGINE OIL Good engine oil has many desirable qualities Use only high detergen...

Page 57: ...r it on the ground or down a drain Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a dai...

Page 58: ...Install the oil filler cap dipstick 6 Start the engine and let it idle for 3 5 minutes 7 2 3 minutes after stopping the engine check that the oil level is at the upper level mark on the oil filler ca...

Page 59: ...t cross threading 1 Spark plug cap LikdZ Iyx dSi 2 Spark Plug wrench LikdZ Iyx jsap 1 2 NOTICE 1 Disconnect the spark plug cap 1 from the spark plug 2 Clean any dirt from around the spark plug base Re...

Page 60: ...properly tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged IDLE SPEED Refer to the Safety Precautions on page...

Page 61: ...RATION Refer to the Safety Precautions on page 42 1 Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions 2 Measure the thrott...

Page 62: ...ge 32 2 Remove the screws 1 and air cleaner cover 2 3 Take out the air cleaner element 3 and replace 4 Viscous type air filters should be replaced Do not reuse it by cleaning 5 If the filter element i...

Page 63: ...E CHAIN Refer to the Safety Precautions on page 42 The service life of the drive chain is dependent upon proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the dr...

Page 64: ...ed and binding kinking can be eliminated by lubrication 1 Drive chain M kbo psu 1 25 35 mm 4 Inspect the sprocket teeth for possible wear or damage Replace if necessary Damaged sprocket Teeth kfrxzLr...

Page 65: ...2 Loosen the rear axle nut 1 3 Loosen the drive chain lock nuts 2 4 Turn both adjusting nuts 3 an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts clockwi...

Page 66: ...nuts with a spanner 7 Recheck drive chain slack 8 Rear brake pedal free play is affected when repositioning the rear wheel to adjust drive chain slack Check rear brake pedal free play and adjust as ne...

Page 67: ...s and join the ends of the chain with the master link For ease of assembly hold the chain ends against adjacent rear sprocket teeth while inserting the master link 6 The master link is the most critic...

Page 68: ...r 1 2 1 Chain slider pSu LykbMj 2 Wear limit cutout fo j fyfeV dVvkmV FRONT AND REAR SUSPENSION INSPECTION Refer to the Safety Precautions on page 42 1 Check the front fork assembly by locking the fro...

Page 69: ...EL REMOVAL Refer to the Safety Precautions on page 42 Front Wheel Removal 1 Place the vehicle on its center stand 2 Raise the front wheel off the ground by placing a support block under the engine 3 R...

Page 70: ...d torque Front axle nut torque 59 N m 6 0 kgf m 43 lbf ft Tighten the axle pinch bolt on the left fork leg to the specified torque Axle pinch bolt torque 22 N m 2 2 kgf m 16 lbf ft After installing th...

Page 71: ...czsd MtfLaVx uV 3 Brake rod czsd jksM 4 Brake arm czsd vkeZ 5 Drive chain lock nut M kbo pSu ykWd uV 6 Drive chain adjusting nut M kbo pSu MtfLaVx uV Rear Wheel Removal 1 Place the vehicle on its cen...

Page 72: ...d in the lug in the brake caliper Tighten the rear axle nut to be specified torque Rear axle nut torque 88 N m 8 9 kgf m 65 lbf ft When installing the wheel carefully fit the brake disc for CBS betwee...

Page 73: ...ons Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 45 Front Brake Check the wear indicator grooves 1 in each pad If either pad is...

Page 74: ...e arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced Visit your Honda dealer for this service 1 Wear indicator grooves f klkoV ladsrd xzwOl 1 Rear B...

Page 75: ...ste Battery contains lead which is a hazardous material and if improperly disposed can be harmful to the environment and human health Always return the used maintenance free battery to the Honda deale...

Page 76: ...erminal lead usXksfVo VfeZuy yhM 4 Positive terminal lead ikWftfVo VfeZuy yhM 5 Battery cSVjh 1 5 3 4 2 Installation 1 Reinstall in the reverse order of removal Be sure to connect the positive termina...

Page 77: ...he specified fuse is 15A 5A 1 3 2 1 Remove the seat page 32 2 Remove the left side cover page 33 3 Open fuse box cover 2 4 Pullouttheoldfuseandinstallanewfuse The spare fuse 3 is located near the tool...

Page 78: ...left side cover and the seat 1 Main fuse esu wt 2 Wire connector ok j dusDVj 3 Starter magnetic switch LVkVZj eSxusfVd fLop 4 Spare main fuse Lis j esu wt 2 3 4 1 STOPLIGHT SWITCH ADJUSTMENT Refer to...

Page 79: ...he bulb with your bare hands clean it with a cloth moistened with alcohol to prevent its early failure Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than those...

Page 80: ...pin 3 5 Install a new bulb in the reverse order of removal Install the seat rubber with its Arrow mark 4 facing up 1 4 2 3 1 Seat rubber lhV jcM 2 Headlight bulb gsMykbV cYc 3 Pin fiu 4 Arrow mark rhj...

Page 81: ...ving the screws 2 2 Slightly press the bulb 3 and turn it counterclockwise 3 Install a new bulb in the reverse order of removal 1 2 3 1 Turn signal lens VuZ flXuy ysal 2 Screw L w 3 Bulb cYc Front Rea...

Page 82: ...e water or air can damage certain parts of the vehicle Washing the Vehicle 1 Rinse the vehicle thoroughly with cool water to remove loose dirt 2 Clean the vehicle with a sponge or soft cloth using coo...

Page 83: ...ble spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for vehicles or automobiles Apply the polish or wax according to the i...

Page 84: ...t inhibiting oil Reinstall the fuel fill cap on the tank If storage will last more than one month carburetor draining is very important to assure proper performance after storage 3 To prevent rusting...

Page 85: ...the vehicle on blocks to raise both tyres off the ground 8 Cover the vehicle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperat...

Page 86: ...346 mm 53 0 in WEIGHT Dry weight STD Model 128 kg 282 2 lbs CBS Model 130 kg 286 6 lbs CAPACITIES Engine oil After draining 1 0 L 1 0 US qt 0 9 lmp qt After disassembly 1 2 L 1 3 US qt 1 1 lmp qt Fuel...

Page 87: ...lug gap 0 8 0 9 mm 0 03 0 04 in Idle speed 1 400 100 min 1 rpm Valve clearance Cold Intake 0 08 mm 0 003 in Exhaust 0 24 mm 0 009 in CHASSIS AND SUSPENSION Caster angle 25 30 Trail length 100 mm 3 9 i...

Page 88: ...5 000 min 1 rpm LIGHTS Head light 12V 35 35W Position light 12V 5W x 2 Stop tail light LED License plate lamp 12V 5W Turn signal light 12V 10W x 4 Instrument lights LED Neutral indicator LED Turn sig...

Page 89: ...erature for the chemical reactions to take place It can set on fire any combustible materials that come near it Park your vehicle away from high grasses dry leaves or other flammables A defective cata...

Page 90: ...Honda Motorcycle Scooter India Pvt Ltd 82...

Page 91: ...ttery are warranted by their respective manufacturers and should be claimed on them directly by customer NOTE Battery Warranty is applicable from 21 months from Date Of Charging at manufacturer or 18...

Page 92: ...er s Manual in original to enable that dealer to verify the details It must be expressly understood that claims forwarded directly to us by the Owner customer will not be entertained at all and such d...

Page 93: ...ze or other environmental phenomenon 8 If there is any damage caused due to usage of improper oil grease non genuine parts 9 For two wheelers which have been used for any commercial purposes as taxi e...

Page 94: ...rised to extend or enlarge this warranty This warranty is given in lieu of and excludes every condition or warranty whether statutory or otherwise not herein expressly set out EMISSION WARRANTY Subjec...

Page 95: ...Warranty claim for the components under Emission warranty as per annexure II will be admitted for a prima facie examination in the event of failure of the vehicle to meet the emission standard as spec...

Page 96: ...either the entire assembly or by using some of the parts of the system through suitable repairs or modifications 8 Any consequential repairs or replacement of parts which may be found necessary to est...

Page 97: ...carries out maintenance in accordance with the manufacturers guidelines and enters the details in the Logbook d Immediately approaches the nearest authorized service center upon discovery of failure...

Page 98: ...of replacement parts not specified and approved by the manufacturer A vehicle or parts thereof which has been altered tampered with or modified or replaced in an unauthorized manner A vehicle on whic...

Page 99: ...th the emission standard as specified in the sub rule 2 of rule 115 of CMVR It does not cover any other performance of these parts or routine test and consequent maintenance or adjustments to establis...

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