Honda BF100A Owner'S Manual Download Page 16

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COMPONENT IDENTIFICATION

TILLER HANDLE

INDICATORS

(Oil pressure, Overheat,
ACG, PGM-FI)

EMERGENCY STOP SWITCH

EMERGENCY STOP
SWITCH CLIP

EMERGENCY STOP
SWITCH LANYARD

ENGINE SWITCH

STEERING FRICTION
ADJUSTING KNOB

SHIFT LEVER

THROTTLE FRICTION
ADJUSTER

POWER TRIM/TILT SWITCH
(T type)

THROTTLE GRIP

SPARE EMERGENCY STOP SWITCH CLIP

Store the spare emergency stop
switch clip in the tool bag.

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Summary of Contents for BF100A

Page 1: ......

Page 2: ...ere s what they mean Indicates serious injury or death WILL result if instructions are not followed Indicates a strong possibility that serious personal injury or death may result if instructions are...

Page 3: ...mm 21 1 in x x x x x 664 mm 26 1 in x Tiller Handle x x Remote Control x x x x Gas assisted Tilt x Power Trim Tilt x x x x x Trim meter x x Tachometer x x TRL Trolling Control Switch L R T D Destinati...

Page 4: ...x x x x x x x x 664 mm 26 1 in x x x x x Tiller Handle x x x Remote Control x x x x x x x x x x Gas assisted Tilt x Power Trim Tilt x x x x x x x x x x x x Trim meter x x x x Tachometer x x x x TRL T...

Page 5: ...pe Check the type of your outboard motor and read this Owner s Manual thoroughly before operation Texts with no type indication are the information and or procedures common to all types Record the fra...

Page 6: ...utboard motor pan 35 Manual Relief Valve 36 G type Tilt Lever 37 Transom Angle Adjusting Rod 37 Common Tilt Lock Lever 38 Oil Pressure Indicator Buzzer 38 Overheat Indicator Buzzer 39 ACG Indicator Bu...

Page 7: ...ering 95 H type 95 R type 95 Cruising 96 H type 96 R type 98 TRL Trolling Control Switch optional equipment R type 100 Trimming the Outboard Motor 101 Trim Meter equipped type or optional equipment 10...

Page 8: ...quipped type 143 EMISSION CONTROL SYSTEM 144 Fuse 145 ACG Fuse 146 Propeller 147 Inspect After Operating 148 Submerged Outboard Motor 148 13 STORAGE 149 Fuel 149 Vapor Separator Draining 150 Battery S...

Page 9: ...line is harmful or fatal if swallowed Keep the fuel tank out of reach of children Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the en...

Page 10: ...en on board Do not operate the outboard motor without the engine cover Exposed moving parts can cause injury Do not remove any guards labels shields covers or safety devices they are installed for you...

Page 11: ...ea is dry before starting the engine The engine and exhaust system become very hot during operation and remain hot for a while after stopping Contact with hot engine components can cause burns and may...

Page 12: ...cause serious injury Read the labels and safety notes and precautions described in this manual carefully If a label comes off or becomes hard to read contact your outboard motor dealer for a replaceme...

Page 13: ...12 SAFETY LABEL LOCATIONS FUEL TANK equipped type FUEL CAUTION FUEL CAUTION DQQM...

Page 14: ...TENT OUTLINE in this Owner s Manual Year code D E F G H J Year of manufacture 2013 2014 2015 2016 2017 2018 CE MARK 1 Model name 2 Engine family name 3 Year code 4 Rated power 5 Dry mass weight with p...

Page 15: ...equipment EXHAUST PORT WATER OUTLET PORT TRIM TAB ANODE each side COOLING WATER CHECK HOLE IDLE PORT ENGINE COVER FIXING LEVER rear OIL LEVEL DIPSTICK COOLING WATER INTAKE PORT each side OIL FILLER CA...

Page 16: ...STOP SWITCH EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH LANYARD ENGINE SWITCH STEERING FRICTION ADJUSTING KNOB SHIFT LEVER THROTTLE FRICTION ADJUSTER POWER TRIM TILT SWITCH T type THROTTLE GRIP S...

Page 17: ...T PORT WATER OUTLET PORT TRIM TAB ANODE each side COOLING WATER CHECK HOLE IDLE PORT ENGINE COVER FIXING LEVER rear OIL LEVEL DIPSTICK COOLING WATER INTAKE PORT each side OIL FILLER CAP POWER TILT SWI...

Page 18: ...ERGENCY STOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH ENGINE SWITCH FAST IDLE LEVER INDICATORS Oil pressure Overheat ACG PGM FI NEUTRAL RELEASE LEVER REMOTE CONTROL LEVER NEUTRA...

Page 19: ...RIM TILT SWITCH RIGHT POWER TRIM TILT SWITCH LEFT R3 type SPARE EMERGENCY STOP SWITCH CLIP Store the spare emergency stop switch clip in the tool bag for TOP MOUNT DUAL type SWITCH PANEL optional equi...

Page 20: ...9 COMPONENT IDENTIFICATION Common FUEL GAUGE FUEL FILLER CAP FUEL FILLER CAP VENT KNOB FUEL TANK equipped type FUEL TANK TUBEASSEMBLY equipped type PRIMING BULB FUEL LINE JOINT outboard motor side DQQ...

Page 21: ...20 COMPONENT IDENTIFICATION FUEL TUBE ASSEMBLY equipped type FUEL LINE JOINT fuel tank side PRIMING BULB FUEL LINE JOINT outboard motor side DQQM...

Page 22: ...21 COMPONENT IDENTIFICATION TACHOMETER Optional equipment TRL Trolling CONTROL SWITCH PANEL Optional equipment TRIMMETER Optional equipment TRL Trolling CONTROL SWITCH DQQM...

Page 23: ...n the boat in forward or reverse gear or to cut off the engine power from the propeller There are three positions for the shift lever FORWARD NEUTRAL REVERSE START to start the engine ON to run the en...

Page 24: ...dicates the engine speed Throttle Friction Adjuster The throttle friction adjuster adjusts resistance to throttle grip rotation Turn the adjuster clockwise to increase friction for holding a throttle...

Page 25: ...to the operator If the emergency stop switch lanyard is not set the boat might run out of control when the operator for example falls overboard and is not able to operate the outboard motor For the s...

Page 26: ...e disabled engine start when the emergency stop switch lanyard is not available as for example when the operator falls overboard Steering Friction Adjusting Knob Use the steering friction adjusting kn...

Page 27: ...the FORWARD position will increase the throttle opening and the boat forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately...

Page 28: ...the FORWARD position will increase the throttle opening and the boat forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately...

Page 29: ...forward speed NEUTRAL Engine power is cut off from the propeller REVERSE Moving the lever to the REVERSE position i e approximately 35 from the NEUTRAL position engages the gear into reverse Moving t...

Page 30: ...he top mount type R3 type the engine switch locates at the center of the control panel Key positions START ON OFF Do not leave the engine switch ignition switch ON key in ON position when the engine i...

Page 31: ...te control lever will not move unless the fast idle lever is in the lowest position Lower the fast idle lever to the lowest position to decrease the fast idle Fast Idle Button R2 type Pushing the fast...

Page 32: ...l lever is moved Emergency Stop Switch R1 type R2 R3 types Press the emergency stop switch to stop the engine Emergency Stop Switch Lanyard Clip The emergency stop switch lanyard is provided to stop t...

Page 33: ...ard with the emergency stop switch Attach the other end of the emergency stop switch lanyard securely to the operator R1 type R2 R3 types Spare Emergency Stop Switch Clip R1 type A spare emergency sto...

Page 34: ...Panel optional equipment The engine speed can be adjusted with the trolling control switch when in trolling mode If you press and hold the TRL control switch while cruising with the throttle closed th...

Page 35: ...d maintain optimum fuel consumption The outboard motor trim angle of 4 to 16 is the angle when the outboard motor is installed on the boat at 12 Excessive trim tilt angle during operation can cause th...

Page 36: ...and indicates the trim angle of the outboard motor Refer to the trim meter when using the power trim tilt switch to achieve proper boat performance The outboard motor trim angle of 4 to 16 is the ang...

Page 37: ...using a screwdriver After tilting the outboard motor turn the manual relief valve clockwise securely Check that no person is under the outboard motor before carrying out this operation because if the...

Page 38: ...d lock the outboard motor before sailing The outboard motor could rise when sailing in the reverse gear resulting in an accidental injury to the passenger s Do not disassemble the gas assisted damper...

Page 39: ...e lock lever in the locking direction Oil Pressure Indicator Buzzer The oil pressure indicator turns off and the buzzer sounds when the oil level is low and or the engine lubrication system is faulty...

Page 40: ...eat indicator turns on and the buzzer sounds when the engine cooling circuit is faulty The engine speed slows down this time H type R1 type R2 R3 types RED OVERHEAT INDICATOR internal organs the buzze...

Page 41: ...ACG Indicator Buzzer The ACG indicator turns on and the buzzer sounds when the charging system is faulty H type R1 type R2 R3 types RED ACG INDICATOR internal organs the buzzer RED ACG INDICATOR BUZZE...

Page 42: ...when the engine control system is faulty H type R1 type R2 R3 types Water Separator Buzzer The water separator buzzer sounds when water has accumulated in the water separator RED PGM FI INDICATOR inte...

Page 43: ...et Loosen the tightening bolt and turn the trim tab right or left to adjust see page 111 Anode The anode metal is a sacrificed metal which protects the outboard motor from corrosion Do not paint the a...

Page 44: ...his port Cooling Water Check Hole The cooling water is checked here to see whether it is circulating inside the engine properly After starting the engine check at the cooling water check hole whether...

Page 45: ...per minute Fuel Filler Cap equipped type with vent knob The fuel filler cap vent knob controls air entering and leaving the fuel tank When refilling the fuel tank turn the vent knob counterclockwise t...

Page 46: ...tank Fuel Line Connector And Joint equipped type The fuel line connector and joint are used to connect the fuel line between the fuel tank and the separate outboard motor FUEL GAUGE FUEL LINE CONNECT...

Page 47: ...eriodic maintenance is performed reset the hour counter by 1 Stopping the engine 2 Setting the gearshift at F or R 3 Turning the ignition switch ON The buzzer will sound once 4 Pressing the emergency...

Page 48: ...hours after reset 20 hours Start of operation Notify Notify Notify Maintenance indication Maintenance indication Maintenance indication Maintenance indication NMEA2000 compatible display Follow instru...

Page 49: ...port 2 Reset the hour counter If not reset the maintenance indication will remain in the display and the hour count until the next maintenance will be in error When the periodic maintenance is conduc...

Page 50: ...ser Optional Parts equipments installation and operation Applicable Boat Select the boat suitable for the engine power Engine power BF75D 55 2 kW 75 PS BF80A 58 8 kW 80 PS BF90D 66 2 kW 90 PS BF100A 7...

Page 51: ...eight The water level must be at least 100 mm 4 in above the anticavitation plate otherwise the water pump may not receive sufficient cooling water and the engine will overheat Adverse effect to the e...

Page 52: ...g to the material of the boat Consult with an authorized Honda outboard motor dealer Install the outboard motor securely Loosely mounted outboard motor can result in accidental loss of the outboard mo...

Page 53: ...ngle too small Incorrect causes boat to plow The trim angle differs according to the combination of the boat outboard motor and propeller and the operating conditions Adjust the outboard motor so that...

Page 54: ...g rod by turning it counterclockwise 3 Inserting the transom angle adjusting rod in the proper hole tighten it securely by turning it clockwise After installing the adjusting rod pull it and be sure i...

Page 55: ...thing Keep flames and sparks away and do not smoke in the area ANTIDOTE If electrolyte gets into your eyes flush thoroughly with warm water for at least 15 minutes and call a physician immediately POI...

Page 56: ...nnecting the battery in reverse polarity as this will damage the battery charging system in the outboard motor Do not disconnect the battery cables while the engine is running Disconnecting the cables...

Page 57: ...proper installation The control box is available in three types as shown Select the most suitable control box for your outboard motor considering the installation position operationability etc of the...

Page 58: ...box to the outboard motor along the cable routing Recommended cable length is 300 450 mm 11 8 17 7 in longer than the measured distance Set the cable along the predetermined route and be sure that it...

Page 59: ...e full throttle speed range will adversely affect the engine and cause serious problem Use of the correct propeller assures powerful acceleration top speed excellency in terms of economy and cruising...

Page 60: ...ll set the engine cover hook the front and rear latches and push down the front and rear engine cover fixing levers Do not operate the outboard motor without the engine cover Exposed moving parts can...

Page 61: ...and then pull it out and read the level If near or below the lower level mark remove the oil filler cap and fill to the upper level mark with the recommended oil Tighten the oil filler cap and instal...

Page 62: ...0 of the time so the engine does not warm up Water condenses in the engine and mixes with the oil resulting in a milky appearance Unburned fuel mixes with the oil increasing the volume of oil The engi...

Page 63: ...ove the UPPER level mark Open the vent knob before removing the fuel filler cap When the vent knob is firmly closed the cap will be difficult to remove Fuel tank capacity separate tank 25 L 6 6 US gal...

Page 64: ...e a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by Honda There are two types of gasohol one containing ethanol and the other containing methan...

Page 65: ...nsult an authorized Honda outboard motor dealer for propeller selection Keep the spare washer castle nut and cotter pin with you on your boat Engine speed varies according to the propeller size and th...

Page 66: ...er handle and remove the 8 28 mm flange bolt and the height adjustment block 2 Pull down the tiller handle Determine the height adjustment block installation direction and secure the block with the 8...

Page 67: ...remote control lever moves smoothly Friction of the control lever can be adjusted by turning the control lever friction adjuster right or left R2 type R3 type STEERINGFRICTION ADJUSTING KNOB To decrea...

Page 68: ...een the upper and lower levels and check the vent hole in the battery caps for clogging If the battery fluid is near or below the lower level add the distilled water to the upper level see page 134 Ch...

Page 69: ...lush thoroughly with warm water for at least 15 minutes and call a physician immediately POISON Electrolyte is poison ANTIDOTE External Flush thoroughly with water Internal Drink large quantities of w...

Page 70: ...l helps to protect the outboard motor from corrosion damage it must be exposed directly to the water whenever the outboard motor is in use Replace the anodes when they have been reduced to about two t...

Page 71: ...k so the tank fuel line connector is no more than 1 m 3 3 feet below the outboard motor fuel line connector Do not place the fuel tank more than 2 m 6 6 feet away from the outboard motor Be sure that...

Page 72: ...sert the fuel line joint into the engine side fuel hose and secure it with the hose clamp The procedure is the same as in the case of using a fuel tank equipped type Refer to the previous page 2 Inser...

Page 73: ...that fuel has reached the outboard motor Check for leaks Be careful not to spill any fuel Spilled fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Do...

Page 74: ...e emergency stop switch lanyard and is thrown from his seat or out of the boat the out of control boat can seriously injure the operator passengers or bystanders Always properly attach the lanyard bef...

Page 75: ...ign the mark on the throttle grip with the projected end of the mark on the handle 4 Turn the engine switch key to the START position and hold it there until the engine starts When the engine starts r...

Page 76: ...s cranked by the starting engine 5 After starting check whether the cooling water is flowing out of the cooling water check hole Amount of water flowing out of the check hole might vary due to the the...

Page 77: ...warm up the engine will result in poor engine performance If the engine is not properly warmed up before raising the engine speed the warning buzzer and overheat indicator may activate and the engine...

Page 78: ...njure the operator passengers or bystanders Always properly attach the lanyard before starting the engine The engine will not start unless the emergency stop switch clip is engaged with the emergency...

Page 79: ...running the starter motor again Do not turn the engine switch key to the START position while the engine is running The Neutral Starting System prevents the engine from being started unless the contro...

Page 80: ...pections 1 Check the oil level see page 59 2 If the oil level is normal and the oil pressure indicator light does not turn ON consult with an authorized Honda outboard motor dealer 7 Warm up the engin...

Page 81: ...p switch lanyard securely to the operator Be sure to install the emergency stop switch clip to the emergency stop switch on the remote control box as well as on the control panel If the operator does...

Page 82: ...in the NEUTRAL position 3 Turn the engine switch key to the START position and hold it there until the engine starts When the engine starts release the key allowing it to return to the ON position EN...

Page 83: ...o outboard motors perform the above procedure on the right and left outboard motors respectively 4 After starting check whether the cooling water is flowing out of the cooling water check hole Amount...

Page 84: ...engine as follows Above 5 C 41 F run the engine for at least 3 minutes Below 5 C 41 F run the engine for at least 5 minutes at approx 2 000 min 1 rpm Failure to completely warm up the engine will res...

Page 85: ...2 Raise the front and rear fixing levers and remove the engine cover 3 Release the breather tube from the four clamps 4 Remove 6 25 mm flange bolt and washer then remove the ACG cover 5 Secure the br...

Page 86: ...set the shift lever control lever into the NEUTRAL position to prevent start in gear when starting the engine in emergency Sudden unexpected acceleration could result in serious injury or death H typ...

Page 87: ...AC generator rotor so the cutouts are on the right and left sides of the AC generator rotor as shown Hook the knot at the end of the starter rope accessory against a cutout in the AC generator rotor a...

Page 88: ...urely to the operator The engine does not start unless the clip is set on the emergency stop switch H type EMERGENCY STOP SWITCH STOP EMERGENCYSTOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP R1 type EM...

Page 89: ...ngine fails to start refer to Troubleshooting page 154 Exposed moving parts can cause injury Use extreme care when installing the engine cover Do not operate the outboard motor without the engine cove...

Page 90: ...r returning to the closest boat landing contact your closest outboard motor dealer and perform the following Have the electrical system checked Have your dealer reassemble the parts removed in the eme...

Page 91: ...s Run the outboard motor up to a maximum of 2 000 to 3 000 min 1 rpm or 10 to 30 throttle opening Next 60 minutes Run the outboard motor up to maximum of 4 000 to 5 000 min 1 rpm or 50 to 80 throttle...

Page 92: ...e grip to raise the engine speed 1 Align the pointer on the tiller handle with the SLOW position on the throttle grip to decrease engine speed The throttle mechanism is designed to limit throttle open...

Page 93: ...control lever approximately 30 toward the FORWARD or REVERSE position to engage the desired gear Moving the control lever further from approximately 30 will increase throttle opening and boat speed T...

Page 94: ...move the control lever approximately 35 toward the FORWARD or REVERSE position to engage the desired gear Moving the control lever further from approximately 35 will increase throttle opening and boa...

Page 95: ...EVERSE position to engage the desired gear When the boat is mounted with the two outboard motors hold the control lever in the center as shown and operate the right and left levers simultaneously Movi...

Page 96: ...cruising Turn the knob clockwise to increase steering friction for holding a steady course Turn the knob counterclockwise to decrease friction for easy turning R type Steer the boat in the same manner...

Page 97: ...Make sure that the tilt lever is in the LOCK position G type Press the DN down of the power trim tilt switch and tilt the outboard motor to the lowermost position T type LOCK LOCK POWER TRIM TILT SWI...

Page 98: ...l throttle note that the engine speed must be in the range If you feel that the engine speed jumped up when the hull jumped or at ventilation cruise the boat by returning the throttle to the slow spee...

Page 99: ...rol lever and trim the outboard motors at the lowermost position 2 With the outboard motors trimmed at the lowermost position adjust the trim angle of the right and left outboard motors using the swit...

Page 100: ...eed must be in the range If you feel that the engine speed jumped up when the hull jumped or at ventilation cruise the boat by returning the throttle to the slow speed side See Propeller Selection see...

Page 101: ...can adjust the engine speed by 50 min 1 rpm every time you press the switch once You will hear a short buzz The engine speed can be adjusted within the range of 650 1 000 min 1 rpm Continuing to press...

Page 102: ...with the cruising conditions The power trim tilt system operates when the switch is pressed and it stops when the switch is released To trim up slightly press on UP momentarily but securely To trim d...

Page 103: ...nd trimming up the outboard motor excessively can cause damage to the impeller pump Decrease the trim angle on high speed turns to reduce the possibility of propeller ventilation Improper outboard mot...

Page 104: ...ability B With a tail wind trim the outboard motor up slightly to raise the bow and improve boat stability C Through rough waves do not trim the outboard motor too low or too high to avoid an unstable...

Page 105: ...ocedure for the other types BOW TOO LOW DUE TO 1 LOAD IN THE FRONT 2 OUTBOARD MOTOR TRIMMED TOO LOW With the outboard motor trimmed low the trim meter will read as shown To raise the bow increase the...

Page 106: ...d motor can be tilted stagelessly Do not tilt up the outboard motor using the tiller handle 3 With the outboard motor tilted up at the designated position move the tilt lever to the LOCK position to l...

Page 107: ...ount the dual type outboard motor 1 Move the shift lever or the remote control lever to the NEUTRAL position and stop the engine 2 Press the UP of the power trim tilt switch and tilt the outboard moto...

Page 108: ...line from the outboard motor before tilting the outboard motor 1 Move the tilt lever to the FREE position and raise the outboard motor as far as it goes by holding it by the grip of the engine cover s...

Page 109: ...ain the water from inside the engine 1 Raise the outboard motor as full as it goes using the power trim tilt switch 2 Move the tilt lock lever to the LOCK position and lower the outboard motor until t...

Page 110: ...ou are away from the power trim tilt switch on the control lever side or the tiller handle side you can operate the power tilt switch on the outboard motor side The switch operation is the same as tha...

Page 111: ...osened turned counterclockwise when the outboard motor is tilted up the outboard motor will suddenly tilt down To tilt the outboard motor manually turn the manual relief valve under the stern bracket...

Page 112: ...required Remove the gear case grommet and loosen the tightening bolt to adjust the trim tab After adjustment reinstall the grommet securely If less effort is required to make left turns Loosen the tri...

Page 113: ...e engine overheats either or both warning systems could be activated When activated the engine speed will decrease gradually and the oil pressure indicator will turn OFF and the overheat indicator wil...

Page 114: ...ressure Green Overheat Red ACG Red PGM FI Red CORRESPONDING SYSTEM At starting ON 2 sec ON 2 sec ON ON 2 sec With the engine key turned on ON 2 times During operation ON OFF OFF OFF OFF Low oil pressu...

Page 115: ...fter 30 seconds return to the closest boat landing and contact your closest authorized Honda outboard motor dealer When the overheat warning system is activated 1 Return the shift lever or remote cont...

Page 116: ...sest outboard motor dealer When the PGM FI activated 1 Consult with an authorized Honda outboard motor dealer When the ACG warning system is activated 1 Check the battery see page 134 If the battery i...

Page 117: ...al material which helps to protect the outboard motor from corrosion Painting or coating the anode will lead to rust and corrosion damage to the outboard motor There are also 2 small sacrificial anode...

Page 118: ...motor s is stopped while the other s is running put the stopped motor in N neutral and tilt it up so its propeller is above the water s surface If the propeller of the stopped motor is left in the wa...

Page 119: ...STOP SWITCH CLIP EMERGENCY STOP SWITCH EMERGENCYSTOP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP H type R1 type R2 R3 types Pull the lanyard of the emergency stop switch and remove the emergency stop s...

Page 120: ...to the OFF position to stop the engine In the event that the engine does not stop when the engine switch is turned to OFF push the emergency stop switch to stop the engine 3 Remove the engine switch k...

Page 121: ...switch is turned to OFF push the emergency stop switch to stop the engine 3 Remove the engine switch key and store it If you are using a portable fuel tank disconnect the fuel line if you will be stor...

Page 122: ...fuel vapor may ignite If any fuel is spilled make sure the area is dry before storing or transporting the outboard motor Do not smoke or allow flames or sparks where fuel is drained or stored Transpo...

Page 123: ...at with the outboard motor attached it is recommended that the outboard motor remain in normal running position Do not trailer or transport the boat with the outboard motor in the tilted position The...

Page 124: ...rming the cleaning and flushing 1 Disconnect the fuel line from the outboard motor 2 Tilt down the outboard motor 3 Clean and wash the outside of the outboard motor with fresh water 4 Disconnect the f...

Page 125: ...monoxide gas exposure can cause loss of consciousness and may lead to death Be sure to reinstall the engine cover if it was removed before starting the engine Lock the engine cover fixing lever secur...

Page 126: ...stop switch clip does not come with R2 R3 type see page 31 A spare emergency stop switch clip is available from your outboard motor dealer Always carry a spare emergency stop switch clip onboard The...

Page 127: ...th or 20 hrs Every 6 months or 100 hrs Every year or 200 hrs Every 2 years or 400 hrs Refer to page Engine oil Check level o 59 Change o o 128 Engine oil filter Replace o 2 Gear case oil Change o 2 o...

Page 128: ...before using your outboard 9 Replace the fuel line if there are signs of leaks cracks or damage ITEM Each use After use First month or 20 hrs Every 6 months or 100 hrs Every year or 200 hrs Every 2 y...

Page 129: ...filter is replaced Recommended Oil SAE 10W 30 engine oil or equivalent API Service category SG SH or SJ Engine Oil Replacement Drain the oil while the engine is still warm to assure rapid and complet...

Page 130: ...7 Install and lock the engine cover securely Please dispose of used outboard motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local s...

Page 131: ...132 for instructions of handling the iridium spark plugs optional parts Standard Spark Plug Recommended spark plug ZFR6K 9E NGK Use only the recommended spark plugs or equivalent Spark plugs which ha...

Page 132: ...the spark plugs 1 If the electrodes are heavily corroded or carbon soiled clean with a wire brush 2 Replace a spark plug if the central electrode is worn The spark plug can wear out in different ways...

Page 133: ...rly tightened plug can become very hot and may cause engine damage 10 Push the wire connector onto the ignition coil Make sure it locks in place 11 Install the ignition coil Reinstall the bolt 12 Repe...

Page 134: ...ng of the iridium spark plugs consult with an authorized Honda outboard motor dealer unless the owner has the proper tools and is mechanically proficient Use only a wire type feeler gauge to check the...

Page 135: ...ctive clothing Keep flames and sparks away and do not smoke in the area ANTIDOTE If electrolyte gets into your eyes flush thoroughly with warm water for at least 15 minutes and call a physician immedi...

Page 136: ...the battery thoroughly 3 Connect the battery positive cable to the battery positive terminal then the battery negative cable to the battery negative terminal Tighten the bolts and nuts securely Coat t...

Page 137: ...20 hours or a month after the date of purchase for initial lubrication then every 100 hours or 6 months Apply anticorrosion oil to pivot surfaces where grease cannot penetrate Lubricate more frequent...

Page 138: ...T LINK BRACKET SHIFT PIVOT SHIFT ARM LINK PIN PIVOT PLATE SLIDE PIVOT CLICK SPRING ROLLER TILT LOCK LEVER each side TILT SHAFT THREAD UPPER CYLINDER PIN BUSHING LOWER CYLINDER BUSHING COLLAR SWIVEL SH...

Page 139: ...OF CHILDREN Always work in a well ventilated area Be sure that any fuel drained from the outboard motor is stored in a safe container Be careful not to spill fuel when cleaning the water separator Spi...

Page 140: ...ghly clean the water separator cup 8 Reassemble the water separator body and the cup using a new O ring TIGHTENING TORQUE 4 2 N m 0 43 kgf m 3 1 lbf ft Assemble so the flat part on the back of the sus...

Page 141: ...separator in the reverse order of removal 11 Prime the engine using the priming bulb p 72 Check for fuel leaks Repair any fuel leaks if necessary If the buzzer sounds water or sediment accumulation i...

Page 142: ...y 400 operating hours or 2 years Gasoline is extremely flammable and gasoline vapor can explode causing serious injury or death Do not smoke or allow flames or sparks in your working area KEEP OUT OF...

Page 143: ...el tubes on each side of filter using tube clips to prevent fuel leakage 2 Disconnect the fuel tubes from the fuel filter 3 Install a new fuel filter in the reverse order of removal Assemble the fuel...

Page 144: ...after every 200 hours of outboard motor operation Fuel Tank Cleaning Gasoline is extremely flammable and gasoline vapor can explode causing serious injury or death Do not smoke or allow flames or spa...

Page 145: ...ur 5 mm screws securely EMISSION CONTROL SYSTEM The combustion process produces carbon monoxide and hydrocarbons Control of hydrocarbons is very important because under certain conditions they react t...

Page 146: ...are no abnormalities Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result Disconnect the battery cable at the battery negative ter...

Page 147: ...cking or replacing the ACG fuse Replacement A spare fuse is located in the reverse side of the fuse case lid and tightened with two 3 mm screws When the new fuse in set as a spare fuse on the reverse...

Page 148: ...hten the castle nut with your hand first until the propeller has no play Then tighten the castle nut again with a tool until the groove in the castle nut aligns with the cotter pin hole Note that this...

Page 149: ...oil see page 128 4 Remove the spark plugs see pages 130 133 Operate the starter to expel water from the engine s cylinders 5 Pour a teaspoon of engine oil into each spark plug hole then pull the emerg...

Page 150: ...e and time In worst cases gasoline can be contaminated within 30 days Using contaminated gasoline can seriously damage the engine fuel system clogged valve stuck Such damage due to spoiled fuel is dis...

Page 151: ...he engine cover 2 Release the drain tube from the projection of the intake manifold and bring the end of the drain tube out of the under cover 3 Loosen the vapor separator drain screw 4 Tilt up the ou...

Page 152: ...moke in the area ANTIDOTE If electrolyte gets into your eyes flush thoroughly with warm water for at least 15 minutes and call a physician immediately POISON Electrolyte is poison ANTIDOTE External Fl...

Page 153: ...nd store the outboard motor either vertically as shown above Attach the stern bracket to stand and secure the outboard motor with bolts and nuts Store the outboard motor in a well ventilated area free...

Page 154: ...ISPOSAL To protect the environment do not dispose of this product battery engine oil etc carelessly by leaving them in the waste Observe the local laws and regulations or consult your dealer for dispo...

Page 155: ...port Spark plugs have improper heat range Replace the spark plugs see pages 130 133 Faulty water pump Thermostat clogged Faulty thermostat Cooling water passage clogged Exhaust gas invades cooling sy...

Page 156: ...ounds again consult with an authorized Honda outboard motor dealer PGM FI warning system comes on PGM FI indicator comes on PGM FI warning buzzer sounds intermittently PGM FI warning system is faulty...

Page 157: ...ied oil Engine API standard SG SH SJ SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Engine oil capacity Engine Without oil filter replacement 4 2 L 4 4 US qt 3 7 Imp qt With oil filter...

Page 158: ...ssure lubrication Specified oil Engine API standard SG SH SJ SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Engine oil capacity Engine Without oil filter replacement 4 2 L 4 4 US qt 3 7...

Page 159: ...oid pump pressure lubrication Specified oil Engine API standard SG SH SJ SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Engine oil capacity Engine Without oil filter replacement 4 2 L 4...

Page 160: ...pressure lubrication Specified oil Engine API standard SG SH SJ SAE 10W 30 Gear case API standard GL 4 SAE 90 Hypoid gear oil Engine oil capacity Engine Without oil filter replacement 4 2 L 4 4 US qt...

Page 161: ...A 2 dB A 1 dB A Vibration level at hand arm 2006 42 EC ICOMIA 38 94 Not exceed 2 5 m s2 Not exceed 2 5 m s2 Not exceed 2 5 m s2 Not exceed 2 5 m s2 Uncertainty MODEL BF90D BF100A CONTROL SYSTEM T Til...

Page 162: ...a Lithuania Honda Motor Europe Ltd Tulika 15 17 10613 Tallinn Tel 372 6801 300 Fax 372 6801 301 honda baltic honda eu com CROATIA Fred Bobek d o o Honda Marine Croatia Trg lnd zona bb 22211 Vodice Tel...

Page 163: ...ehel Bypass Mriehel QRM17 Tel 356 21 498 561 Fax 356 21 480 150 POLAND Aries Power Equipment Sp z o o ul Wroclawska 25 01 493 Warszawa Tel 48 22 861 43 01 Fax 48 22 861 43 02 www ariespower pl www moj...

Page 164: ...ce Canary Islands Automocion Canarias S A Carretera General del Sur KM 8 8 38107 Santa Cruz de Tenerife T l 34 922 620 617 Fax 34 922 618 042 www aucasa com ventas aucasa com taller aucasa com TURKEY...

Page 165: ...164 18 EC DECLARATION OF CONFORMITY CONTENT OUTLINE DQQM...

Page 166: ...165 EC DECLARATION OF CONFORMITY CONTENT OUTLINE DQQM...

Page 167: ...166 EC DECLARATION OF CONFORMITY CONTENT OUTLINE DQQM...

Page 168: ...167 EC DECLARATION OF CONFORMITY CONTENT OUTLINE DQQM...

Page 169: ...168 EC DECLARATION OF CONFORMITY CONTENT OUTLINE DQQM...

Page 170: ...h 24 31 Switch Lanyard Clip 24 31 Switch Spare Clip 32 Emission Control System 144 Engine Cover Fixing Lever 44 Removal Installation 59 Oil Change 128 Level Inspection 60 Refilling 60 Protection Syste...

Page 171: ...Function 38 Operation 112 Operation 90 Operating Hour Notification System 46 Outboard Motor Angle Adjustment 53 Angle Inspection 52 Installation 51 Storage Position 152 Over rev Limiter 116 Overheat...

Page 172: ...top 118 Normal Stop H type 119 R type 120 Storage 149 Submerged Outboard Motor Servicing 148 Switch Panel 18 T Tachometer 44 Throttle Friction Adjuster 23 Throttle Grip 23 Tiller Handle 15 Tiller Hand...

Page 173: ...172 MEMO DQQM...

Page 174: ......

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