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Honda Africa Twin CRF1000 2017, Owner'S Manual

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Honda Africa Twin CRF1000 2017 Owner'S Manual Download Page 132

Inspecting the Brake Pads

Check the condition of the brake pad wear

indicators.

Front

 The pads need to be replaced if a

brake pad is worn to the bottom of the

indicator.

Rear

 The pads need to be replaced if a brake

pad is worn to the indicator.

1.

Front

 Inspect the brake pads from in front

of the brake caliper.

u

Always inspect both left and right

brake calipers.

2.

Rear

 Inspect the brake pads from the rear

right of the motorcycle.

If necessary have the pads replaced by your

dealer.

Always replace both left and right brake pads

at the same time.

20171109154101_32MKK8000_eng_BOOK Page 132 Thursday, November 09 2017 15:56:56 JST

Brakes 

u

 

Inspecting the Brake Pads

Maintenance

127

Front

Rear

Brake Pads

Wear

indicator

Wear

indicators

Wear

indicators

Disc

Disc

Summary of Contents for Africa Twin CRF1000 2017

Page 1: ...le before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written p...

Page 2: ...ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this ma...

Page 3: ...uth Africa Turkey IV U Australia New Zealand CRF1000D ED II ED III ED European direct sales France South Africa Turkey U II U III U Australia New Zealand II KO III KO Korea CRF1000D II IV ED European...

Page 4: ...wn good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three signal w...

Page 5: ...20171109154101_32MKK8000_eng_BOOK Page 5 Thursday November 09 2017 15 56 56 JST...

Page 6: ...torcycle Safety P 2 Operation Guide P 22 Maintenance P 91 Troubleshooting P 149 Information P 175 Specifications P 189 Index P 194 20171109154101_32MKK8000_eng_BOOK Page 6 Thursday November 09 2017 15...

Page 7: ...P 14 Accessories Modifications P 19 Off Road Safety P 20 Loading P 21 20171109154101_32MKK8000_eng_BOOK Page 7 Thursday November 09 2017 15 56 56 JST This section contains important information for sa...

Page 8: ...ree of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rail or your waist lea...

Page 9: ...to use good judgement and ride safely Don t Drink and Ride Alcohol and riding don t mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets...

Page 10: ...tightness of critical nuts and bolts and check the handlebar control levers brakes and wheels Ride slowly and cautiously Your motorcycle may have suffered damage that is not immediately apparent Have...

Page 11: ...r run your motorcycle inside a garage or other enclosure 3WARNING Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build up of toxic carbon...

Page 12: ...e as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the motorcycle to be serviced only by your deal...

Page 13: ...t bring or cause fires matches lighters cigarettes sparks at terminals or from welding machines or grinders close to the battery Doing so may cause heat generation explosion or fire Carefully read thi...

Page 14: ...enger s weight should not exceed 213 kg 470 lb which is the maximum weight capacity CRF1000A II D II The total weight of accessories and luggage added to rider s and passenger s weight should not exce...

Page 15: ...FILLED Do not open Do not heat TYRE LABEL WARNING ED II ED III ED IV ED type only If M S tyres are installed keep maximum speed to less than 160 km h 99 mph 20171109154101_32MKK8000_eng_BOOK Page 15...

Page 16: ...A D 250 kPa 2 50 kgf cm2 36 psi CRF1000A II D II 280 kPa 2 80 kgf cm2 41 psi Driver and passenger Front 225 kPa 2 25 kgf cm2 33 psi Rear 280 kPa 2 80 kgf cm2 41 psi CRF1000A D Keep chain adjusted and...

Page 17: ...L LABEL Unleaded petrol only ETHANOL up to 10 by volume CARGO LIMIT LABEL IV ED IV U type only Do not exceed 0 5 kg 1 0 lb REAR CARRIER LABEL ED II ED III ED IV ED U II U III U IV U type only Do not e...

Page 18: ...conditions Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or...

Page 19: ...we recommend off road motorcycle boots and gloves riding pants with knee and hip pads a jersey with elbow pads and a chest shoulder protector Riding Precautions Running in Period During the first 500...

Page 20: ...f the brakes to reduce speed For full braking effectiveness operate both the front and rear brakes together Anti lock Brake System ABS This model is equipped with an Anti lock Brake System ABS designe...

Page 21: ...hile riding at low speed to help them dry Parking Park on a firm level surface If you must park on a slight incline or loose surface park so that the motorcycle cannot move or fall over Make sure that...

Page 22: ...2 P 58 Refuelling and Fuel Guidelines Follow these guidelines to protect the engine fuel system and catalytic converter Use only unleaded petrol Use recommended octane number Using lower octane petrol...

Page 23: ...e braking Do not close the throttle suddenly especially when riding on slippery surfaces Torque Control may not compensate for rough road conditions or rapid throttle operation Always consider road an...

Page 24: ...tall accessories on your motorcycle be certain the modification is safe and legal 3WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow a...

Page 25: ...Familiarity with your motorcycle is critically important should a problem occur far from help Never ride beyond your ability and experience or faster than conditions warrant If you are not familiar wi...

Page 26: ...re of the motorcycle Do not place objects near the lights or the muffler Also follow these guidelines when you ride off road on rough terrain Do not carry a passenger Keep cargo small and light weight...

Page 27: ...ABS FSR fuse P 173 Rear suspension compression damping adjuster P 148 Document bag Hex wrench P 88 Front suspension compression damping adjusters P 145 Front brake fluid reservoir P 126 Throttle grip...

Page 28: ...uspension spring preload adjuster P 146 Engine oil drain bolts P 120 Engine oil dipstick P 118 Rear suspension rebound damping adjuster P 147 Front suspension spring preload rebound damping adjusters...

Page 29: ...ear suspension compression damping adjuster P 148 Document bag Hex wrench P 88 Front suspension compression damping adjusters P 145 Front brake fluid reservoir P 126 Throttle grip P 139 Crankcase brea...

Page 30: ...P 146 Engine oil drain bolts P 120 Engine oil dipstick P 118 Rear suspension rebound damping adjuster P 147 Front suspension spring preload rebound damping adjusters P 143 P 144 Crankcase breathers P...

Page 31: ...56 56 JST Operation Guide 26 SEL up button SEL down button When the ignition switch is turned to the On position all the mode and digital segments will show If any part of these displays does not com...

Page 32: ...ngine rpm range NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Speedometer Tachometer Fuel gauge Remaining fuel when only 1st E seg...

Page 33: ...temperature the 6th H segment flashes and high coolant temperature indicator lights P 50 If the coolant temperature gauge indicator flashes P 151 G indicator CRF1000D D II Comes on when the G switch i...

Page 34: ...o the Off position and then to the On position again CRF1000D D II The gear position is shown in the gear position indicator when the D S mode or MT MODE are selected The indicator may flash if u appe...

Page 35: ...on Guide 30 Instruments Continued EB level P 68 P level P 68 Torque Control level P 65 P 68 Handle grip heater status icon CRF1000A II D II The handle grip heater status icon will appear while the han...

Page 36: ...ip time ELAPSED Air temperature gauge AIR display P 41 Current fuel mileage CONS Average fuel mileage AVG CONS Average speed AVG SPD Subtraction trip TRIP Available driving distance RANGE display P 35...

Page 37: ...ding mode P 68 20171109154101_32MKK8000_eng_BOOK Page 37 Thursday November 09 2017 15 56 56 JST Operation Guide 32 Instruments Continued Odometer TOTAL Tripmeter TRIP A B Riding mode display The SEL u...

Page 38: ...pmeter A together press and hold the MODE button while tripmeter A or odometer and average fuel mileage average speed available driving distance is displayed Then the display returns to the last selec...

Page 39: ...ay returns to the last selected indication Trip time Shows operating time since the engine was started Display range 00 00 to 99 59 hours minutes The trip time return to 00 00 when the readout exceeds...

Page 40: ...btraction trip TRIP Available driving distance RANGE display The SEL up or the SEL down button selects the current fuel mileage average fuel mileage average speed subtraction trip and available drivin...

Page 41: ...type Display range 0 1 to 300 0 L 100km When your speed is less than 6 km h is displayed Less than 0 1 L 100km or more than 300 0 L 100km is displayed II KO III KO IV KO type Display range 0 1 to 300...

Page 42: ...e L is displayed When the tripmeter A or B is reset is displayed U II U III U IV U type Display range 0 1 to 300 0 L 100km Initial display is displayed Less than 0 1 L 100km or more than 300 0 L 100km...

Page 43: ...I ED III ED IV ED type Setting range 000 0 to 999 0 km or mile u When the unit changed to km after setting the subtraction trip to 621 mile or more with the unit set to mile 999 1 km or more are displ...

Page 44: ...indication when the subtraction value has reached 1609 0 km and the number is flashing the number will no longer flash but just stay on when the display is returned to the subtraction trip u To reset...

Page 45: ...II KO IV KO type Display range 999 to 5 km Above 999 km 999 is displayed Initial display is displayed When the available driving distance is below 5 km or the amount of remaining fuel is below 1 0 L i...

Page 46: ...C Below 11 C is displayed Above 50 C 50 C flashes The temperature readout may be incorrect at low speeds due to reflected heat 20171109154101_32MKK8000_eng_BOOK Page 46 Thursday November 09 2017 15 56...

Page 47: ...ction trip 20171109154101_32MKK8000_eng_BOOK Page 47 Thursday November 09 2017 15 56 56 JST Operation Guide 42 Instruments Continued Press and hold the SEL up or the SEL down button and the MODE butto...

Page 48: ...f position will items in the process of being set and those that are finalised be applied 1 Time format setting You can switch the time format between 12 hour format or 24 hour format a Turn the ignit...

Page 49: ...gits start flashing c Press the SEL up button or the SEL down button until the desired minute is displayed u Press and hold the SEL up button or the SEL down button to advance the minute fast d Press...

Page 50: ...SEL down button The brightness is switched b Press the MODE button The backlight is set and then the display moves to the on off of blinks of HISS indicator 20171109154101_32MKK8000_eng_BOOK Page 50...

Page 51: ...IV KO type Press the MODE button The HISS indicator setting is set and then the display moves to the setting of subtraction trip 5 Changing the speed and mileage unit ED II ED III ED IV ED type only a...

Page 52: ...ter unit 7 Changing the fuel mileage meter unit ED II ED III ED IV ED type only a Press the SEL up button or the SEL down button to select L 100km or km L If the mph for speed and mile for mileage are...

Page 53: ...SEL down button to advance the figure fast c Press the MODE button The second digit starts flashing d Repeat the steps b and c for setting of the second and first digits e Press the MODE button The tr...

Page 54: ...EL up button or the SEL down button to display 000 0 and then set the trip distance again if necessary Pressing the MODE button while is displayed will return the display to the ordinary display and k...

Page 55: ...fly when the ignition switch is turned to the On position High coolant temperature indicator Comes on briefly when the ignition switch is turned to the On position If it comes on while riding P 151 P...

Page 56: ...a repeat pattern P 156 Comes on when there is only reserve fuel left in the fuel tank Remaining fuel when low fuel indicator comes on 4 2 L 1 11 US gal 0 92 Imp gal Comes on briefly when the ignition...

Page 57: ...n switch is turned to the On position Goes off when your speed reaches approximately 5 km h 3 mph to indicate Torque Control is ready to work Torque Control indicator If it comes on while riding P 154...

Page 58: ...shes every 2 seconds for 24 hours when the ignition switch is turned to the Off position Comes on briefly when the ignition switch is turned to the On position with the engine stop switch in the Run p...

Page 59: ...CRF1000A II Change the handle grip heater level or turn the handle grip heater on and off P 62 Turn signal switch The turn signal will automatically stop when you complete the turn You can manually ca...

Page 60: ...position Switches the electrical system on off locks the steering u Key can be removed when in the Off or Lock position u The signals continue flashing with the ignition switch in Off or Lock after t...

Page 61: ...ght dimmer Passing light control switch High beam Low beam Turn signal switch P 54 Flashes the high beam headlight Horn button Shift down switch To shift down the gear P 82 Handle grip heater switch C...

Page 62: ...locks the steering u Key can be removed when in the Off or Lock position u The signals continue flashing with the ignition switch in Off or Lock after the hazard switch is on u In an emergency switch...

Page 63: ...right b Push the key down and turn the ignition switch to the Lock position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the...

Page 64: ...e the indicator is flashing u The rear ABS OFF indicator is on when the ABS function on the rear wheel is turned off u The ABS function on the rear wheel remains on if the switch is released after ind...

Page 65: ...ed to the On position the G switch will automatically be set to off u The G switch may not compensate for rough road conditions Always consider road and weather conditions as well as your skills and c...

Page 66: ...to lock the rear wheel u The parking brake lock will not function if the parking brake is not adjusted properly P 128 To release the parking brake Squeeze the parking brake lever until the lock lever...

Page 67: ...nks when the heater is turned on and the heater level is changed For example If you select heater level 5 the indicator blinks 5 times and repeats it 7 times Heater level The selected heater level is...

Page 68: ...ter level The indication will return to the ordinary mode after blinking for about 5 seconds u Do not leave the handle grip heater in the high position for a long time on a warm day To turn off handle...

Page 69: ...position within 5 seconds after heater level changed 20171109154101_32MKK8000_eng_BOOK Page 69 Thursday November 09 2017 15 56 56 JST Operation Guide 64 Handle Grip Heater Continued No indication Off...

Page 70: ...nition switch is turned to he On position the Torque Control level will automatically be set to level it was set to However if the level was set to 0 off it will become level 1 u Other than USER mode...

Page 71: ...the Torque Control switch Each time the ignition switch is turned ON the Torque Control is automatically turned to on 20171109154101_32MKK8000_eng_BOOK Page 71 Thursday November 09 2017 15 56 56 JST...

Page 72: ...2MKK8000_eng_BOOK Page 72 Thursday November 09 2017 15 56 56 JST Operation Guide 67 Level 3 Level 2 Level 1 Off Press the Torque Control switch Press and hold the Torque Control switch Level 4 Level 6...

Page 73: ...es smooth acceleration even when riding with a passenger or a full load of luggage u URBAN Standard all round mode for a variety of situations u GRAVEL Good for stable riding on slippery surfaces such...

Page 74: ...P value Engine output level P value has three setting levels Available setting range 1 to 3 u Level 1 has the most power u Level 3 has the least power EB value Engine brake level EB value has three s...

Page 75: ...setting range 0 to 7 u Level 1 is the minimum Torque Control level u Level 7 is the maximum Torque Control level u Level 0 deactivates the Torque Control 20171109154101_32MKK8000_eng_BOOK Page 75 Thu...

Page 76: ...isplay P 30 c Press the SEL up or SEL down button 20171109154101_32MKK8000_eng_BOOK Page 76 Thursday November 09 2017 15 56 56 JST Operation Guide 71 Continued SEL up button SEL down button MODE butto...

Page 77: ...tton until the desired value is displayed g Press the MODE button until Torque Control level is selected h Press the SEL up or SEL down button until the desired value is displayed u T value can be cha...

Page 78: ...78 Thursday November 09 2017 15 56 56 JST Operation Guide 73 Press the MODE button Press and hold the MODE button Press the SEL up button Press the SEL down button Press and hold the SEL down button P...

Page 79: ...a Make sure the engine stop switch is in the Run position b Turn the ignition switch to the On position c Shift the transmission to Neutral N indicator come on Alternatively pull in the clutch lever t...

Page 80: ...sure the engine stop switch is in the Run position b Turn the ignition switch to the On position c Check the transmission in Neutral N indicator come on d Press the START button with the throttle comp...

Page 81: ...le in gear with the side stand down the engine will shut off CRF1000D D II Your motorcycle is equipped with an automatically controlled 6 speed transmission It can be shifted automatically by AT MODE...

Page 82: ...same shift feel as a manual transmission u Always use the recommended tyres and sprockets to ensure correct Dual Clutch Transmission operation The Dual Clutch Transmission system runs a self check imm...

Page 83: ...may hear click noises when the transmission shifts to Neutral N This is normal When you can change between N and D u Motorcycle is stopped and the engine is idling u Throttle is completely closed It i...

Page 84: ...between two modes within AT MODE D mode and S mode D mode AT This is the standard mode when AT MODE is selected Select D mode for regular operation and efficient fuel economy S mode AT Select this mo...

Page 85: ...T or MT MODE to Neutral Press N on the N D switch b Changing between D mode and S mode while in AT MODE Press the D S side of the N D switch The S or D mode indicator comes on c d Changing between AT...

Page 86: ...even when the ignition switch is turned to the Off position or transmission is switched to out of S mode 20171109154101_32MKK8000_eng_BOOK Page 86 Thursday November 09 2017 15 56 56 JST Operation Gui...

Page 87: ...u slow down even in MT MODE u You will start from 1st gear even if MT MODE is selected Gear shift operation Shifting Up Press the shift up switch g Shifting Down Press the shift down switch h You cann...

Page 88: ...p to alert drivers behind you to take appropriate means to avoid a possible collision with your motorcycle The emergency stop signal stops operating when You release the brake lever and pedal The ABS...

Page 89: ...ing unless it is absolutely necessary u The emergency stop signal does not activate with the hazard switch pressed in u If the ABS stops working for a certain period during braking the emergency stop...

Page 90: ...and turn it clockwise to open the fuel fill cap Closing the Fuel Fill Cap a After refuelling push the fuel fill cap closed until it locks b Remove the key and close the lock cover u The key cannot be...

Page 91: ...e socket u To prevent entry of foreign matter into the socket be sure to close the cover when the socket is not used u Carefully secure all connected devices as vibration may cause damage to them or t...

Page 92: ...Riding with a helmet attached to the holder can interfere with your ability to safely operate the motorcycle and could lead to a crash in which you can be seriously hurt or killed Use the helmet holde...

Page 93: ...t seat P 112 Document Bag Hex Wrench The document bag and hex wrench are located on the underside of the front seat Removing the front seat P 112 20171109154101_32MKK8000_eng_BOOK Page 93 Thursday Nov...

Page 94: ...x P 117 Rear Carrier Never exceed the maximum weight limit Maximum Weight 10 kg 22 lb 20171109154101_32MKK8000_eng_BOOK Page 94 Thursday November 09 2017 15 56 56 JST Operation Guide 89 Continued Tool...

Page 95: ...xceed the maximum weight capacity Maximum Weight 0 5 kg 1 0 lb Removing the right side lid P 114 20171109154101_32MKK8000_eng_BOOK Page 95 Thursday November 09 2017 15 56 56 JST Operation Guide 90 Sto...

Page 96: ...e Stand P 129 Drive Chain P 130 Wheels P 135 Clutch P 136 Throttle P 139 Crankcase Breather P 140 Other Adjustments P 141 Adjusting the Headlight Aim P 141 Adjusting the Brake Lever P 142 Adjusting th...

Page 97: ...s and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot...

Page 98: ...to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost...

Page 99: ...Air Supply System Evaporative Emission Control System 8 Drive Chain 4 Every 1 000 km 600 mi 130 Maintenance Level Maintenance Legend Intermediate We recommend service by your dealer unless you have t...

Page 100: ...ls Tyres 4 Every 6 000 km 4 000 mi 104 135 Steering Head Bearings Notes 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusual...

Page 101: ...gine oil if necessary Check for leaks 2 P 118 Coolant level Add coolant if required Check for leaks 2 P 124 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 130 Brakes Check...

Page 102: ...r equivalents to ensure reliability and safety When ordering coloured components specify the model name colour and code mentioned on the colour label The colour label is attached to the rear fender un...

Page 103: ...ng water under pressure can damage your eyes Electrolyte splashes onto your skin u Remove affected clothing and wash your skin thoroughly using water Electrolyte splashes into your mouth u Rinse mouth...

Page 104: ...hium ion li ion battery of the same type NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system Fuses Fuses prot...

Page 105: ...Dirty oil or old oil should be changed as soon as possible Selecting the Engine Oil For recommended engine oil see Specifications 2 P 192 If you use non Honda engine oil check the label to make sure t...

Page 106: ...xcept in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE Brake fluid can damage plastic and...

Page 107: ...dealer NOTICE Use of a new chain with worn sprockets will cause rapid chain wear Cleaning and Lubricating After inspecting the slack clean the chain and sprockets while rotating the rear wheel Use a d...

Page 108: ...e motorcycle Recommended Coolant Pro Honda HP Coolant is a pre mixed solution of antifreeze and distilled water Concentration 50 antifreeze and 50 distilled water A concentration of antifreeze below 4...

Page 109: ...road If you only ride on pavement check the pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold If you decide to adjust the tyre...

Page 110: ...ube is slipping inside the tyre or the tyre is slipping on the rim See your dealer 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be serio...

Page 111: ...e The old tube will probably be stretched and it could fail if installed in a new tyre ED II ED III ED IV ED type If M S tyres are installed keep maximum speed to less than 160 km h 99 mph The motorcy...

Page 112: ...leaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer 20171109154101_32MKK8000_eng_BOO...

Page 113: ...nch 14 17 mm Open end wrench Standard Phillips screwdriver Screwdriver handle 19 mm Box end wrench Fuse puller The helmet set wire is secured with the rear fender under the front seat 2 P 88 Helmet se...

Page 114: ...e the battery from the battery case taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that b...

Page 115: ...vided on the underside of the front seat 2 P 88 2 Remove the battery box cover by releasing its tab from the guide Installation Install the parts in the reverse order of removal 20171109154101_32MKK80...

Page 116: ...river 2 Pull the clip out of the hole Installation 1 Insert the clip into the hole 2 Push the pin in 20171109154101_32MKK8000_eng_BOOK Page 116 Thursday November 09 2017 15 56 56 JST Removing Installi...

Page 117: ...ward Installation 1 When setting the high seat position Insert the rear prong into the rear upper slot on the rear carrier 20171109154101_32MKK8000_eng_BOOK Page 117 Thursday November 09 2017 15 56 56...

Page 118: ...down on the centre of the front seat until it locks in place Make sure that the seat is locked securely in position by pulling it up lightly The seat locks automatically when installed Take care not...

Page 119: ...move the right side lid Installation 1 Install the right side lid 2 Install the washers onto the bolts Tighten the bolts Torque 0 42 N m 0 04 kgf m 0 3 lbf ft 20171109154101_32MKK8000_eng_BOOK Page 11...

Page 120: ...20 Thursday November 09 2017 15 56 56 JST Removing Installing Body Components u Skid Plate Maintenance 115 Continued Prong Washers Bolts Skid plate Grommet Collar CRF1000A D Prong Washers Bolts Skid p...

Page 121: ...nstallation 1 Install the skid plate in the reverse order of removal 2 Install the collar 3 Install the washers onto the bolts Tighten the bolts Torque 26 N m 2 7 kgf m 19 lbf ft 20171109154101_32MKK8...

Page 122: ...erside of the front seat 2 P 88 2 Remove the tool box Installation Install the parts in the reverse order of removal 20171109154101_32MKK8000_eng_BOOK Page 122 Thursday November 09 2017 15 56 56 JST R...

Page 123: ...Place your motorcycle in an upright position on a firm level surface 5 Remove the dipstick and wipe it clean 6 Insert the dipstick until it seats but don t screw it in 7 Check that the oil level is b...

Page 124: ...l mark u Make sure no foreign objects enter the oil filler opening u Wipe up any spills immediately 2 Securely reinstall the oil fill cap NOTICE Overfilling with oil or operating with insufficient oil...

Page 125: ...he ignition switch to the Off position and wait for 2 to 3 minutes 4 Place your motorcycle on a firm level surface 5 Place a drain pan under the drain bolts 6 Remove the oil fill cap drain bolts and s...

Page 126: ...install the oil fill cap Required oil When changing oil engine oil filter CRF1000A A II 4 0 L 4 2 US qt 3 5 Imp qt CRF1000D D II 4 2 L 4 4 US qt 3 7 Imp qt When changing oil only CRF1000A A II 3 9 L...

Page 127: ...nging Engine Oil Filter 2 P 120 2 Remove the clutch oil filter cover clutch oil filter and spring by removing the clutch oil filter cover bolts u Discard the oil and clutch oil filter at an approved r...

Page 128: ...seal of a new engine oil filter 2 P 121 8 Install a new engine oil filter and tighten Torque 26 N m 2 7 kgf m 19 lbf ft 9 Install a new sealing washers onto the drain bolts Tighten the drain bolts Tor...

Page 129: ...oolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected by your dealer Adding Coolant If the coolant level is below the LOWER lev...

Page 130: ...ing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Changing Coolant...

Page 131: ...R level and UPPER level marks If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the...

Page 132: ...in front of the brake caliper u Always inspect both left and right brake calipers 2 Rear Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your deale...

Page 133: ...ted by your dealer Adjusting the Brakelight Switch Check the operation of the brakelight switch Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late...

Page 134: ...F1000D D II Sit on the motorcycle and raise the side stand 4 CRF1000A A II Start the engine pull the clutch lever in and shift the transmission into gear CRF1000D D II Start the engine and press the D...

Page 135: ...transmission to Neutral Stop the engine 2 Place your motorcycle on its side stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets Drive cha...

Page 136: ...y your dealer When adjusting the drive chain slack be careful not to damage the wheel speed sensor and pulser ring 1 Shift the transmission to Neutral Stop the engine 2 Place your motorcycle on its si...

Page 137: ...ck 2 P 130 6 Check rear axle alignment by making sure the end of the chain adjusting plate aligns with the scale graduations on both sides of the swingarm Both marks should correspond If the axle is m...

Page 138: ...king capacity Checking the Drive Chain Wear Check the chain wear label when adjusting the drive chain If the indicator groove on the adjusting plate enters the red zone on the label after the chain ha...

Page 139: ...to be replaced if the chain slider is worn to the wear limit line If necessary have the drive chain slider replaced by your dealer 20171109154101_32MKK8000_eng_BOOK Page 139 Thursday November 09 2017...

Page 140: ...e recommended service in the Maintenance Schedule However information for wheel removal is provided for emergency situations 2 P 158 1 Inspect the wheel rims and spokes for damage 2 Tighten any loose...

Page 141: ...ble for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion NOTICE Impr...

Page 142: ...Tighten the upper lock nut and check the freeplay again Lower Adjustment If the upper clutch cable adjuster is threaded out near its limit or the correct freeplay cannot be obtained attempt adjustmen...

Page 143: ...ay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorcycle does not creep Gradually release the clutch lever and open the throttle Your m...

Page 144: ...hrottle rotates smoothly from fully closed to fully open If the throttle does not move smoothly close automatically have the motorcycle inspected by your dealer 20171109154101_32MKK8000_eng_BOOK Page...

Page 145: ...2 Remove the crankcase breather tube plugs from the tubes 3 Drain deposits into a suitable container 4 Install the crankcase breather tube plugs 20171109154101_32MKK8000_eng_BOOK Page 145 Thursday No...

Page 146: ...u can adjust vertical aim of the headlight for proper alignment Turn the knob in or out as necessary Obey local laws and regulations 20171109154101_32MKK8000_eng_BOOK Page 146 Thursday November 09 201...

Page 147: ...rk while pushing the lever forward in the desired position After adjustment check that the lever operates correctly before riding NOTICE Do not turn the adjuster beyond its natural limit 2017110915410...

Page 148: ...or turn counterclockwise to decrease spring preload soft CRF1000A A II The standard position is the 5 turns from the full soft position CRF1000D D II The standard position is the 8 1 2 turns from the...

Page 149: ...ping soft The standard position is 2 1 4 turns from the maximum setting so that the punch mark on the adjuster aligns with the reference punch mark NOTICE Do not turn the adjuster beyond its limits Ad...

Page 150: ...until it will no longer turn lightly seat Turn the adjuster counterclockwise soft until it clicks CRF1000A D The standard position is 8 clicks from the maximum setting CRF1000A II D II The standard po...

Page 151: ...ill no longer turn lightly seat Turn the adjuster clockwise high until it clicks This click is position 0 The standard position is 7 clicks from the minimum setting NOTICE Do not turn the adjuster bey...

Page 152: ...A II D II The standard position is 13 clicks from the maximum setting so that the punch mark on the adjuster aligns with the reference punch mark NOTICE Do not turn the adjuster beyond its limits NOTI...

Page 153: ...h mark CRF1000A II D II The standard position is 19 clicks from the maximum setting so that the punch mark on the adjuster aligns with the reference punch mark NOTICE Do not turn the adjuster beyond i...

Page 154: ...r P 153 Torque Control Indicator P 154 If the Indicator is Blinking in the Gear Position Window While Riding P 155 Other Warning Indications P 156 Fuel Gauge Failure Indication P 156 Coolant Temperatu...

Page 155: ...ck the following Check if there is no another HISS key including spare key close to the ignition switch Check if there are no any metallic seals or stickers on the key If the HISS indicator still stay...

Page 156: ...the ignition switch to the On position 2 Check that the radiator fan is operating and then turn the ignition switch to the Off position If the fan is not operating Suspect a fault Do not start the eng...

Page 157: ...to come on especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engine and contact your dealer If the engine...

Page 158: ...above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may flash if you turn the rear whee...

Page 159: ...e will have normal riding ability without Torque Control function u When the indicator comes on while the Torque Control is in operation you will have to completely close the throttle to regain normal...

Page 160: ...switch to the Off position and move the motorcycle back and forth slightly to disengage the gears Turn the ignition switch to the On position again and start the engine If you still cannot start the...

Page 161: ...f the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustrations If these occur see your dealer as soon as possible 20171109154101_32MKK8000_eng_BOOK Page 161 T...

Page 162: ...re Indication CRF1000A II D II If the handle grip heater system has an error the handle grip heater status icon will blink If the E1 E2 or E3 blinking does not go off see your dealer as soon as possib...

Page 163: ...ing a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be carefully inspected as described...

Page 164: ...e the mounting bolts and remove the brake caliper u Support the brake caliper assembly so that it doesn t hang from the brake hose Do not twist the brake hose u Avoid getting grease oil or dirt on the...

Page 165: ...intenance stand or a hoist 9 Loosen the right axle pinch bolts 10 On the right side loosen and withdraw the front axle shaft and remove the side collars and wheel 20171109154101_32MKK8000_eng_BOOK Pag...

Page 166: ...shaft with the surface of the fork leg 4 Tighten the right axle pinch bolts to hold the axle 5 Tighten the axle nut Torque 60 N m 6 1 kgf m 44 lbf ft 6 Loosen the right axle pinch bolts 7 Tighten the...

Page 167: ...el on the ground 11 Apply the brake lever several times Then pump the fork several times 12 Retighten the right axle pinch bolts Torque 22 N m 2 2 kgf m 16 lbf ft 13 Raise the front wheel off the grou...

Page 168: ...ing brake 3 CRF1000A A II Cover both sides of the rear wheel and brake caliper with protective tape or cloth CRF1000D D II Cover both sides of the rear wheel and brake calipers with protective tape or...

Page 169: ...y forward for maximum drive chain slack 7 Remove the rear axle nut and washer 8 Remove the drive chain from the driven sprocket by pushing the rear wheel forward 9 Remove the rear axle shaft and adjus...

Page 170: ...heel reverse the removal procedure u Take care to prevent the brake caliper from scratching the wheel during installation NOTICE When installing a wheel or caliper into original position carefully fit...

Page 171: ...the brake pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see yo...

Page 172: ...age to your battery If the battery does not recover after recharging contact your dealer NOTICE Do not jump start as this can damage your motorcycle s electrical system and battery Burned out Light Bu...

Page 173: ...s service Position Light The position lights uses several LEDs If there is a LED which is not turned on see your dealer for this service 20171109154101_32MKK8000_eng_BOOK Page 173 Thursday November 09...

Page 174: ...t Rear Turn Signal Light The front and rear turn signal lights use several LEDs If there is a LED which is not turned on see your dealer for this service 20171109154101_32MKK8000_eng_BOOK Page 174 Thu...

Page 175: ...Fuses 2 P 99 Fuse Box Fuses 1 Remove the front seat 2 P 112 2 Open the fuse box covers 3 Pull the fuses out with the fuse puller in the tool kit one by one check for a blown fuse Always replace a blo...

Page 176: ...176 Thursday November 09 2017 15 56 56 JST Electrical Trouble u Blown Fuse Troubleshooting 171 Continued Fuse box covers Spare fuse Spare fuses CRF1000A A II Spare fuse Spare fuses Fuse box cover Fuse...

Page 177: ...for a blown fuse Always replace a blown fuse with a spare fuse of the same rating u Spare main fuse and spare ABS main fuse are provided in the starter magnetic switch 5 Reinstall parts in the revers...

Page 178: ...ways replace a blown fuse with a spare fuse of the same rating u Spare FI fuse is provided in the fuse box under the front seat u Spare ABS FSR fuse is provided in the starter magnetic switch 5 Reinst...

Page 179: ...rating u Spare FI fuse is provided in the fuse box under the front seat u Spare ABS FSR fuse and spare DCT main fuse are provided in the starter magnetic switch 5 Reinstall parts in the reverse order...

Page 180: ...cycle P 180 Storing Your Motorcycle P 184 Transporting Your Motorcycle P 184 You the Environment P 185 Serial Numbers P 186 Fuels Containing Alcohol P 187 Catalytic Converter P 188 20171109154101_32MK...

Page 181: ...ape Do not expose to strong magnetic objects If you lose all ignition keys and the key tag the PGM FI unit ignition control module must be replaced by your dealer To avoid this keep a duplicate key If...

Page 182: ...ipmeter The tripmeters return to 0 0 when each read out exceeds 99 999 9 HISS The Honda Ignition Security System HISS immobilizes the engine s ignition system if an improperly coded key is used to try...

Page 183: ...irective 2014 53 EU The declaration of conformity to RE Directive is provided to the owner at the time of purchase The declaration of conformity should be kept at a safe place When the declaration of...

Page 184: ...er clutch system helps to prevent the rear tyre from locking up when the deceleration of your motorcycle produces a strong engine braking effect It also makes the clutch lever operation feel lighter U...

Page 185: ...e parts to cool before washing 1 Rinse your motorcycle thoroughly using a low pressure garden hose to remove loose dirt 2 If necessary use a sponge or a soft towel with mild cleaner to remove road gri...

Page 186: ...x to the mat painted surface Washing Precautions Follow these guidelines when washing Do not use high pressure washers u High pressure water cleaners can damage moving parts and electrical parts rende...

Page 187: ...t painted surfaces Dry with a soft clean cloth Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these guidelines to avoid...

Page 188: ...Muffler The exhaust pipe and muffler are stainless steel but may become stained by mud or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dr...

Page 189: ...ly charge the battery and then place it in a shaded well ventilated area u If you leave the battery in place disconnect the negative terminal to prevent discharge After removing your motorcycle from s...

Page 190: ...oved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to...

Page 191: ...ed in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place 20171109154101_32MKK8000_eng_BOOK Page 1...

Page 192: ...may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel t...

Page 193: ...ution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcycle s catalytic converter Always use unlea...

Page 194: ...A II D II 270 mm 10 6 in Caster angle 27 30 Trail CRF1000A D 113 mm 4 4 in CRF1000A II D II 111 mm 4 4 in Curb weight CRF1000A ED II ED III ED II KO III KO type 230 kg 507 lb U II U III U type 229 kg...

Page 195: ...RON or higher Fuels containing alcohol ETHANOL up to 10 by volume Tank capacity CRF1000A D 18 8 L 4 97 US gal 4 14 Imp gal CRF1000A II D II 24 2 L 6 39 US gal 5 32 Imp gal Battery HY110 12V 6Ah 20 HR...

Page 196: ...e tyre sidewall marking Permitted Moped Not Permitted Tyre air pressure Driver only Front CRF1000A D 200 kPa 2 00 kgf cm2 29 psi CRF1000A II D II 225 kPa 2 25 kgf cm2 33 psi Rear CRF1000A D 250 kPa 2...

Page 197: ...engine oil filter change 4 2 L 4 4 US qt 3 7 Imp qt After draining engine clutch oil filter change 4 2 L 4 4 US qt 3 7 Imp qt After disassembly 5 2 L 5 5 US qt 4 6 Imp qt Recommended brake fluid Hond...

Page 198: ...26 N m 2 7 kgf m 19 lbf ft Engine oil drain bolt 30 N m 3 1 kgf m 22 lbf ft Clutch oil filter cover bolt CRF1000D D II 12 N m 1 2 kgf m 9 lbf ft Rear wheel axle nut 100 N m 10 2 kgf m 74 lbf ft Drive...

Page 199: ...Lever Adjustment 142 Pad Wear 127 Parking 61 Braking 15 Bulb Headlight 168 License Plate Light 170 Position Light 168 C Caring for Your Motorcycle 180 Catalytic Converter 188 Clutch Oil Filter 122 Co...

Page 200: ...ension 143 Front Turn Signal Light 169 Fuel Gauge 27 Recommended 85 Remaining 27 Tank Capacity 85 Fuels Containing Alcohol 187 Fuses 99 170 G G Indicator 28 G Switch 57 60 Gasohol 187 Gear Position In...

Page 201: ...ntenance Fundamentals 96 Importance 92 Safety 92 Schedule 93 Maximum Weight Limit 21 Modifications 19 MT MODE 29 77 79 80 82 N N D Switch 57 Neutral Indicator 50 O Odometer 31 177 Off Road Safety 20 O...

Page 202: ...ry Box Cover 110 Clip 111 Front Seat 112 Right Side Lid 114 Skid Plate 115 Tool Box 117 Riding Mode 68 69 Riding Precautions 14 S S Indicator 28 S Mode 28 77 79 80 81 Safety Guidelines 3 Safety Precau...

Page 203: ...tting 43 Torque Control 18 65 Torque Control Indicator 52 154 Torque Control OFF Indicator 52 Transporting Your Motorcycle 184 Tripmeter 31 177 Troubleshooting 149 Turn Signal Indicators 50 51 Tyres A...

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