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Honda activa 2009, Owner'S Manual, Page: 82 / 85

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Honda activa 2009 Owner'S Manual Download Page 82

74

ENGINE

Bore and stroke

50.0 x 55.0 mm (1.97 x 2.19 in)

Compression ratio

9.5 : 1

Displacement

108.9 cm³ (6.65 cu-in)

Spark Plug
Standard

NGK CPR7EA-9

Spark plug gap

0.80 - 0.90 mm (0.031 - 0.035 in)

Idle speed

1,700 ± 100 min

-1

 (rpm)

CHASSIS AND SUSPENSION

Caster

27°30’

Trail

92 mm (3.5 in)

Incase of Activa (Standard)

Front

90/100-10 53J

Rear

90/100-10 53J

Incase of Activa (Deluxe)

Front

90/100-10 53J - Zapper

Rear

90/100-10 53J - Zapper

Summary of Contents for activa 2009

Page 1: ...HONDAACTIVA OWNER S MANUAL Honda Motor Co Ltd 2009...

Page 2: ...he specifications may vary with each locale READ THIS OWNER S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual These messages are fully explained in the...

Page 3: ...n the latest production information available at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation...

Page 4: ...OTER As you read this manual you will find information that is preceded by a NOTICE symbol This information is intended to help you avoid damage to your scooter other property or the environment When...

Page 5: ...ual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a sc...

Page 6: ...to use this scooter correctly and safely This entire manual is filled with important safety information please read it carefully WARNING CAUTION You WILL be KILLED or SERIOUSLY HURT if you don t follo...

Page 7: ...e this scooter 14 Brakes 17 Fuel 19 Engine Oil 20 Tyres 24 ESSENTIAL INDIVIDUAL COMPONENTS 24 Ignition Switch Page 25 Right Handlebar Controls 25 Left Handlebar Controls 26 FEATURES Not required for o...

Page 8: ...ions 45 Tool Kit 46 Maintenance Schedule 49 Serial Numbers 50 Colour Label 50 Air Cleaner 51 Secondary Air Supply System page 52 Crankcase Breather 53 Engine Oil 55 Engine Oil Strainer Screen 56 Spark...

Page 9: ...a helmet and make sure your passenger does the same We also recommend that you wear eye protection sturdy boots gloves and other protective gear page 3 Make Yourself Easy to see Some drivers do not se...

Page 10: ...ts and only use accessories that have been approved by Honda for this scooter See page 5 for more details PROTECTIVEAPPAREL For your safety we strongly recommend that you always wear an approved scoot...

Page 11: ...rs more Always wear a face shield or goggles to protect your eyes and help your vision Additional Riding Gear In addition to a helmet and eye protection we also recommend Sturdy boots with non slip so...

Page 12: ...wear a face shield or goggles ges kk gsYesV igusaA p esa vFkok psgjs dks dus okys dop dk ksx djuk pkfg sA Wear bright or reflective clothing pednkj rFkk jks kuh dks frfcEcr djus okys diMs igusaA Shoe...

Page 13: ...oad can seriously affect your scooter s handling braking and stability Non Honda accessories improper modifications and poor maintenance can also reduce your safety margin The following pages give mor...

Page 14: ...es will reduce the maximum cargo weight you can carry Putting too much weight in individual storage compartments can also affect stability and handling So be sure to stay within the limits given below...

Page 15: ...y inflated To prevent loose items from creating a hazard make sure the center compartment is closed and that any other cargo is securely tied down before you ride away Place cargo weight as close to t...

Page 16: ...or interfere with operating any controls Be sure electrical equipment does not exceed the scooters s electrical system capacity page 75 A blown fuse can cause a loss of lights or engine power Do not...

Page 17: ...le grip FkzkSVy fxzi Headlight switch gSMykbV fLop Starter switch LVkVZj fLop Ignition switch bfXu ku fLop Choke knob pksd ukWc Horn switch gkWuZ fLop Turn signal switch VuZ flxuy fLop Headlight dimme...

Page 18: ...fill cap wy fQy dSi Center compartment lSaVj dEikVZesaV Battery Fuse box cSVjh wt ckWDl Luggage hook yxSt gqd Passenger footpeg k h QqViSx Oil filler cap dipstick vkW y fQyj dSi fMifLVd Rear grip fj...

Page 19: ...ykWd Passenger footpeg k h QqViSx Center stand lSaVj LVSaM Kick starter pedal fdd LVkVZj iSMy Air cleaner housing j Dyhuj gkmflax Rear brake Activa Standard combi brake Activa Deluxe lever fj j cszd f...

Page 20: ...functions are described in the tables on the following pages 1 Speedometer LihMksehVj 2 Left turn signal indicator cka k VuZ flxuy bafMdsVj 3 High beam indicator gkbZ che bafMdsVj 4 Odometer vkWMksehV...

Page 21: ...when the left turn signal operates green 3 High beam indicator Lights when the headlight is glowing on high blue beam 4 Odometer Shows accumulated mileage 5 Right turn signal indicator Flashes when th...

Page 22: ...r brake activates jointly Free play The free effortless movement of brake levers untill the brakes start activate is termed as free play Measured at the tip of the brake levers freeplay should be main...

Page 23: ...OTICE 1 2 is marked on brake arm Check the free play of right lever FREE PLAY 10 20 mm 3 8 3 4 in Adjustment of left hand front brake cable 7 no 2 side Push the brake arm by hand Push direction Turn 2...

Page 24: ...see your Honda dealer 1 2 3 3 1 Brake Arm czssd vkeZ 2 Adjusting nut MtfLVax uV 3 Joint Pin TokbV fiu 4 Joint Pin side no 1 TokbV fiu lkbZM uEcj 1 5 Joint Pin side no 2 TokbV fiu lkbZM uEcj 2 6 Brake...

Page 25: ...el fill cap 1 unlock and lift up the seat Ref page 28 then remove the fuel fill cap by turning it counterclockwise Do not overfill the tank There should be no fuel in the filler neck 2 After refueling...

Page 26: ...se a petrol containing alcohol gasohol be sure it s octane rating is at least as high as that recommended by Honda When certain types of petrol containing alcohol are used problems such as hard starti...

Page 27: ...e oil filler cap dipstick without screwing it in Remove the oil filler cap dipstick The oil level should be between the upper and lower marks on the oil filler cap dipstick 4 If required add the speci...

Page 28: ...ur tyres properly inflated provides the best combination of handling tread life and riding comfort Generally underinflated tyres wear unevenly adversely affect handling and are more likely to fail fro...

Page 29: ...r this reason even though they remain fully inflated it is important to regularly check the tyres for embedded objects The TUFFUP tube is not intended to prevent tyre puncture completely It is not eff...

Page 30: ...the wear indicator is visible the tyre should be replaced Incase of Activa Standard 2 1 1 Wear indicator oh j bfUMdsVj 2 Wear indicator location mark oh j bfUMdsVj dk yksds ku ekdZ 2 1 Tube Repair an...

Page 31: ...er and provide the best combination of handling braking durability and comfort The recommended tyres for your scooter are Incase of Activa Standard Front 90 100 10 53J Rear 90 100 10 53J Incase of Act...

Page 32: ...of Activa Standard 1 1 Incase of Activa Deluxe 1 Ignition switch bXuh ku fLop Key Position Function Key Removal LOCK Steering is Locked Engine and lights can not Key can be steering lock be operated r...

Page 33: ...ne is running Starter Button The starter button 2 is below the headlight switch When the starter button is pressed the starter motor cranks the engine Ref page 33 for the starting procedure 1 2 1 Head...

Page 34: ...f Activa Deluxe Step 1 To unlock the steering open the key shutter by aligning inserting the hexagonal shape key into the key shutter and rotate it clockwise Step 2 Insert the key and turn the key to...

Page 35: ...xe 1 Ignition Key bXuh ku pkch A Push in pkch dks nck sa B Turn to LOCK ykWd dh vksj kqekb s C Turn to OFF vkWQ dh vksj kqekb s UNLOCKING Incase of Activa Standard LOCKING Incase of Activa Standard In...

Page 36: ...icles which are flammable or susceptible to heat damage in this compartment Do not direct water under pressure against the center compartment as water will be forced in to the compartment 1 Center Com...

Page 37: ...ater 1 Document Compartment nLrkost d k LUGGAGE HOOK The luggage hook 1 provided below the seat MAXIMUM WEIGHT LIMIT 1 5 kg 3 lbs Do not attach large luggage to the hook that would hang out from the s...

Page 38: ...r stand when servicing the scooter with the body cover lifted up FRONT CENTER COVER Removal 1 Remove the screws 4 nos 1 2 Release the boss from mounting grommet 4 nos 2 3 Remove the front center cover...

Page 39: ...ten the lock nut 1 Dust cover MLV doj 2 Lock nut ykWd uV 3 4 Rearview mirror fj j O w fejj 3 4 2 1 HEADLIGHT CASE Removal 1 Remove the rearview mirror Ref page 31 2 Remove the screw A 1 and screws B 5...

Page 40: ...s very important to take few moments before each ride to walk around your scooter and check its condition If you detect any problem be sure you take care of it or have it corrected by your Honda deale...

Page 41: ...yte check the level and add if necessary Ref page 62 STARTING THE ENGINE This scooter has an automatic fuel cock Engine can be started using 1 Electric starter 2 Kick starter To protect the catalytic...

Page 42: ...brake lock lever 2 The electric starter will work when the front brake or Rear brake Activa Standard combi brake Activa Deluxe lever is pressed in 1 Rear brake Activa Standard combi brake Activa Delux...

Page 43: ...he throttle closed operate the kick starter Kick from the top of the stroke through to the bottom with a rapid continuous motion iii Do not allow the kickstarter to snap back freely against the pedal...

Page 44: ...ngine RUNNING IN Help assure your scooter s future reliability and performance by paying extra attention to how you ride during the first 500 km During this period avoid full throttle starts and rapid...

Page 45: ...orward and off the center stand 3 Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter 2 1 2 4 Unlock the rear wheel by releasing the rear brake Incase of...

Page 46: ...control 7 To decelerate close throttle 3 CLOSE OPEN 3 Throttle FkzkWVy 8 When slowing down the scooter coordination of the throttle 3 front brake 4 and rear brake Incase of Activa Standard combi brak...

Page 47: ...e 5 at the same time 10 After completing the turn open the throttle gradually to accelerate the scooter 3 Throttle FkzkWVy 4 Front brake aV czsd 5 Rear brake Activa Standard combi brake Activa Deluxe...

Page 48: ...eds and allow for extra stopping distance Keep the scooter as upright as possible Use extreme caution when riding over slippery surfaces such as railroad tracks iron plates manhole covers painted line...

Page 49: ...OW TO USE CENTER STAND ANTI THEFTTIPS 1 Always lock the steering close the key shutter Incase of Activa Deluxe and never leave the key in the ignition switch This sounds simple but people do forget 2...

Page 50: ...B A Incase of Activa Deluxe 1 Ignition key bXuh ku pkWch A Push in pkWch dks nck sa B Turn to lock ykWd djus ds fy s kqek sa NAME _______________________ ADDRESS ____________________ ________________...

Page 51: ...more frequent service than specified in the Maintenance Schedule Consult your Honda dealer for recommendations applicable to your individual needs and use If your scooter overturns or becomes involve...

Page 52: ...follow the procedure and precautions in this owner s manual SAFETY PRECAUTIONS Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazar...

Page 53: ...e the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement TOOL KIT The tool kit 1 is located in the center compartment 2 Some road side repair...

Page 54: ...r unless the owner has the proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend these items be serviced only by yo...

Page 55: ...R I ENGINE OIL STRAINER SCREEN C C C ENGINE IDLE SPEED I I I I I SECONDARY AIR FILTER NOTE2 C C C C C Replace every 12000 kms DRIVE BELT CASE C C C C DRIVE BELT I Inspect every 9000 kms Replace every...

Page 56: ...SWITCH I I I I I HEADLIGHT INDICATOR SWITCH I I I I I CLUTCH SHOES WEAR I I I I HEADLIGHT ADJUSTMENT I I SUSPENSION I I NUTS BOLTS FASTENERS I I I I I WHEELS TYRES I I I I I STEERING MOVEMENT I I I I...

Page 57: ...o be required by your dealer when ordering replacement parts Record the numbers here for your reference The frame number 1 is stamped on the right side of the frame body The engine number 2 is stamped...

Page 58: ...ef page 29 2 Remove the air cleaner cover 1 by removing the screws A 2 6 nos 3 Remove the Air cleaner 4 by removing the screw B 3 1 no The above colour code table helps in providing the correct colour...

Page 59: ...cleaner element or a non Honda air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems 6 Install the removed parts in the reverse order of remov...

Page 60: ...level can be seen in the transparent section of the drain tube 3 Remove the air filter 3 4 Wash the air filter in clean nonflammable or high flash point solvent and let it dry thoroughly Never use ga...

Page 61: ...affecting engine service life Change the engine oil as specified in the maintenance schedule Ref page 47 When running in very dusty conditions oil changes should be performed more frequently than spe...

Page 62: ...ooter upright for 10 15 seconds to assure complete draining 5 Operate the kickstarter several times to aid in complete draining of the remaining oil 6 Check that the sealing washer 2 on the drain bolt...

Page 63: ...r screen 3 3 Clean the oil strainer screen 4 Check that the oil strainer screen sealing rubber and O ring 4 are in good condition 1 Oil strainer screen cap vkW y LV sauj L hu dSi 2 Spring fLizax 3 Oil...

Page 64: ...t on firm level ground Make sure that there are no oil leaks SPARK PLUG Refer to the Safety Precautions on page 44 Recommended plugs Standard NGK CPR7EA 9 NOTICE Never use a spark plug with an imprope...

Page 65: ...be 0 80 0 90 mm 0 031 0 035 in 7 With the plug washer attached thread the spark plug in by hand prevent cross threading 8 Tighten the spark plug If the old plug is good 1 8 turn after it seats If inst...

Page 66: ...crew FkzkWVy LVkWi L q A Increase c kuk B Decrease kVkuk 1 Throttle screw WHEELREMOVAL Refer to the Safety Precautions on Page 44 Front Wheel Removal 1 Place the scooter on its center stand 2 Raise th...

Page 67: ...Rear brake Activa Standard combi brake Activa Deluxe adjusting nut cable fj j cszd fDVok LVSUMMZ dkWEch czsd fDVok MhyDl MtfLVx uV dscy 4 Rear brake Activa Standard combi brake Activa Deluxe fj j cszd...

Page 68: ...specified torque 59 N m 6 0 kgf m 43 Ib f ft Incase of Activa Standard 10 9 Incase of Activa Deluxe 3 Adjust the brake page 14 16 4 After installing the wheel apply the brake several times and then c...

Page 69: ...applied an arrow mark 1 attached to the brake arm 2 moves toward a reference mark 3 on the brake panel 4 If the arrow aligns with the reference mark on full application of the brake the brake shoes m...

Page 70: ...rking near the battery KEEP CHILDREN AWAY FROM THE BATTERY Emergency Procedures Eyes Flush with water from a cup or other container for at least fifteen minutes Water under pressure can damage the eye...

Page 71: ...ding distilled water Filling the battery above the UPPER LEVEL line may cause the electrolyte to overflow resulting in corrosion to engine or frame parts Immediately wash off any spilled electrolyte R...

Page 72: ...wc 5 Negative terminal lead uSxsfVo VfeZuy yhM 6 Positive terminal lead ikWftfVo VfeZuy yhM 7 Battery cSVjh 5 7 6 3 1 4 2 FUSE REPLACEMENT Refer to the Safety Precautions on page 44 When frequent fuse...

Page 73: ...fuse holder and close the fuse holder The spare fuse 2 is located in the fuse holder Do not pry the clips open to get a fuse out you could bend them and cause poor contact with the new fuse A loose fu...

Page 74: ...light is ON and remain hot for a while after it is turned OFF Be sure to let it cool down before servicing Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than t...

Page 75: ...a new bulb in the reverse order of removal 1 Taillight bulb holder VsyykbZV cYc gksYMj 2 Taillight Bulb VsyykbZV cYc Front Turn Signal Bulb 1 Remove the front center cover Ref page 30 2 Remove the tur...

Page 76: ...ter regularly to protect the surface finishes and inspect for damage wear and oil leakage Avoid cleaning products that are not specifically designed for scooter or automobile surfaces They may contain...

Page 77: ...ter They will damage the plastic and painted surfaces The inside of the headlight lens tail lamp indicators etc may be clouded immediately after washing the scooter Moisture condensation inside the he...

Page 78: ...de specifically for motorcycles or automobiles Apply the polish or wax according to the instructions on the container Removing Road Salt The salt contained in the road surface freezing prevention medi...

Page 79: ...ting oil Reinstall the fuel fill cap on the tank If storage will last more than one month carburetor draining is very important to assure proper performance after storage 3 To prevent rusting in the c...

Page 80: ...ace the scooter on blocks to raise both tyres off the ground 7 Cover the scooter don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temp...

Page 81: ...IGHT Dry weight 107 kg 236 lbs CAPACITIES Engine Oil After draining 0 7 L 0 7 US qt 0 6 Imp qt After disassembly 0 8 L 0 8 US qt 0 7 Imp qt Fuel tank 5 3 L 1 4 US gal 1 17 Imp gal Transmission oil Aft...

Page 82: ...u in Spark Plug Standard NGK CPR7EA 9 Spark plug gap 0 80 0 90 mm 0 031 0 035 in Idle speed 1 700 100 min 1 rpm CHASSIS AND SUSPENSION Caster 27 30 Trail 92 mm 3 5 in Incase of Activa Standard Front 9...

Page 83: ...3 ELECTRICAL Battery 12V 5Ah Generator 0 110kW 5 000 min 1 rpm LIGHT Headlight 12V 35 35W Stop tail light 12V 5 21W Turn signal light Front 12V 21W Rear 12V 21W Speedometer light 12V 1 7Wx2 Turn signa...

Page 84: ...ical reactions to take place It can set on fire any combustible materials that come near it Mark your scooter away from high grasses dry leaves or other flammables A defective catalytic converter cont...

Page 85: ...77...

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