background image

(1) wear indicator

FRONT
(Left side similar)

(2) reference mark

(2)

(1)

193

Brake Pad Wear

Brakes

Servicing Your Honda

Saf ety Precautions

Refer to

on page

.

Brake pad wear will depend upon the severity of usage and riding
conditions. The pads will wear faster in wet or muddy conditions.
Inspect the pads visually during all regular service intervals to determine
the pad wear.

Always inspect each pad of the right and left front brake calipers.

Check the wear indicator ( ). Remove the front wheels (page

). If

the wear indicator aligns with the reference mark ( ), both pads must be
replaced, see your Honda dealer for this replacement.

1

2

240

139

09/05/18 10:21:19 31HN2690 0202 

Summary of Contents for 2010 TRX500FA

Page 1: ...the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold Honda Motor Co Ltd 2009 This Owner s Manual covers the and models You may find descriptions of equipment and features that are not on your particular model All illustrations are based on the model TRX...

Page 2: ...EPA Noise Emission regulations but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations and operation on public streets roads or highways is illegal The vehicle is equipped with a USDA qualified spark arrester Obey local laws and regulations It conforms to US EPA California and Environment Canada emission regulations for ATVs 09 05 18 09 50 2...

Page 3: ...lso recommend that you read this owner s manual before you ride It s full of facts instructions safety information and helpful tips To make it easy to use the manual contains a detailed list of topics at the beginning of each section and both an in depth table of contents and an index at the back of the book As you read this manual you will find information that is preceded by a symbol This inform...

Page 4: ... have any questions or if you ever need special service or repairs remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction You may also want to visit our website at www honda com Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information Happy riding 09 05 18 09 50 41 31...

Page 5: ...nsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV You must use your own good judgment You will find imp...

Page 6: ...instructions A Few Words About Safety A Few Words About Safety Safety Headings Safety Section Instructions These signal words mean such as Important Safety Reminders or Important Safety Precautions such as ATV Safety how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 09 05 18 09 50 52 31HN2690 0006 ...

Page 7: ...uld know plus a look at the safety related labels on your ATV The location and function of indicators and controls on your ATV and operating instructions for various controls and features Instructions for use of your ATV Navigation System The importance of wearing a helmet and other protective gear how to make sure you and your ATV are ready to ride and important information about loading How to s...

Page 8: ...intenance schedule and instructions for specific maintenance and adjustment items How to store and transport your ATV and how to be an environmentally responsible rider What to do if you have a flat tire your engine won t start etc ID numbers technical specifications and other technical facts Information on warranties emission controls how to get Honda service manuals Handy facts about fuel engine...

Page 9: ...09 05 18 09 51 18 31HN2690 0009 ...

Page 10: ...nformation and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Important Safety Information Safety Labels 2 5 09 05 18 09 51 24 31HN2690 0010 ...

Page 11: ...inimum recommended age for this ATV model is 16 Children under age 16 should never operate this vehicle Refer to the age warnings provided in this manual and on the ATV Your ATV is designed for one person only There are no handholds footrests or seat for a second person so never carry a passenger A passenger could interfere with your ability to move around to maintain your balance and control of t...

Page 12: ... read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to the ATV s size and weight Because many crashes involve inexperienced or ...

Page 13: ...ts and ride safely Alcohol and riding don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends drink and ride either It s important to keep your ATV properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stran...

Page 14: ... a label comes off or becomes hard to read contact your Honda dealer for replacements Your ATV comes with a hang tag and several labels containing important safety information Anyone who rides the vehicle should read and understand this information before riding 09 05 18 09 51 51 31HN2690 0014 ...

Page 15: ...6 Safety Labels ATV Safety 09 05 18 09 52 02 31HN2690 0015 ...

Page 16: ... TRX500FPA TRX500FA 7 Safety Labels ATV Safety 09 05 18 09 52 14 31HN2690 0016 ...

Page 17: ... For Canada 8 Safety Labels ATV Safety 09 05 18 09 52 31 31HN2690 0017 ...

Page 18: ...escribed in this section Instructions for other components are presented in other sections of this manual where they will be most useful cont d Operation Component Locations Indicators Displays Multi function Display Drive Mode Indicator Gear Position Indicator Oil Change Indicator Odometer Tripmeter Hourmeter Digital Clock Fuel Gauge 11 14 21 22 23 24 26 28 29 32 09 05 18 09 52 43 31HN2690 0018 ...

Page 19: ...ight Switch Headlight Dimmer Switch Starting Primer Knob Recoil Starter Throttle Lever Gearshift Switch Front Brake Lever Rear Brake Lever Rear Brake Pedal Parking Brake Flag Pole Bracket Trailer Hitch Accessory Socket Utility Box Storage Compartment PS Electric Power Steering only 33 33 34 35 36 37 38 39 39 40 40 41 41 42 43 44 44 44 45 46 47 48 50 51 52 TRX500FPA 09 05 18 09 53 02 31HN2690 0019 ...

Page 20: ...knob gearshift switches shift lever ignition switch 2WD 4WD select switch rear brake lever parking brake lever headlight switch headlight dimmer switch parking brake lock lever front brake lever 11 Instruments Controls Operation Component Locations 09 05 18 09 53 09 31HN2690 0020 ...

Page 21: ...rear brake pedal front cargo rack starting primer knob seat lock lever rear cargo rack recoil starter 12 Instruments Controls Operation Component Locations 09 05 18 09 53 14 31HN2690 0021 ...

Page 22: ...accessory socket utility box flag pole bracket trailer hitch fuel valve storage compartment 13 Instruments Controls Operation Component Locations 09 05 18 09 53 19 31HN2690 0022 ...

Page 23: ...ction display 8 hour select button TRX500FA 9 minute select button TRX500FA 10 adjust button TRX500FA 14 Indicators Displays Instruments Controls The indicators and displays on your ATV keep you informed alert you to possible problems and make your riding safer and more enjoyable Refer to the indicators frequently Their functions are described on the following pages 09 05 18 09 53 26 31HN2690 0023...

Page 24: ...ectric Power Steering indicator TRX500FPA 12 13 15 14 4 high oil coolant temperature indicator 5 neutral indicator 6 reverse indicator 7 multi function display 11 digital clock hourmeter select button TRX500FPA 15 Instruments Controls Indicators Displays USA Displays read in mph and miles Canada Displays read in km h and kilometers 09 05 18 09 53 34 31HN2690 0024 ...

Page 25: ...ome on when it should have your Honda dealer check for problems When applicable the reverse or neutral indicators come on when you turn the ignition switch ON and remain on until you shift out of reverse or neutral The PS Electric Power Steering indicator comes on when you turn the ignition switch ON so you can check that it is working The indicator remains on until the engine is started These ind...

Page 26: ...the multi function display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly The displays are identified in the table on page with the words If any part of these displays does not come on when it should have your Honda dealer check for problems 1 19 09 05 18 09 53 50 31HN2690 0026 ...

Page 27: ...ee your Honda dealer as soon as possible 4WD indicator Lights when engine oil and or coolant temperature is high enough to adversely affect the service life of the engine If the high oil coolant temperature indicator comes on while you are riding immediately bring the vehicle to a stop turn the engine off and let it cool See page High oil coolant temperature indicator Neutral indicator Reverse ind...

Page 28: ...d maintenance interval for engine oil change is reached page Shows accumulated mileage page Tripmeter Odometer Shows mileage per trip page Hourmeter Shows hours and tenths of hours of engine operation page Digital clock Shows the time hours and minutes page Hour select button Advances the hour displayed by the digital clock page Minute select button Advances the minutes displayed by the digital cl...

Page 29: ...Power Steering system See page GPS WP button This button is used to select the GPS navigation mode and input a waypoint or to erase waypoint data Plus button Advances the latitude and longitude when in the GPS mode This button also used to set the digital clock page Minus button Advances the latitude and longitude when in the GPS mode This button also used to set the digital clock page 11 12 13 14...

Page 30: ...00FPA 21 Multi function Display Indicators Displays Instruments Controls The multi function display includes the following functions The digital clock will reset if the battery is disconnected The tripmeter will reset if the battery is disconnected USA Displays read in mph and miles Canada Displays read in km h and kilometers 1 Speedometer Odometer Tripmeter Drive mode indicator Gear position indi...

Page 31: ...splays Instruments Controls The drive mode indicator shows the selected drive mode when the ignition switch is in the ON position LOW indicator will be displayed when the shift lever is in low L in the ESP mode The indicator shows LOW and ESP page 1 110 09 05 18 09 55 02 31HN2690 0031 ...

Page 32: ...witch is in the ON position The indicator displays N for neutral R for reverse D for drive L for low and 1 5 for the five forward positions in the ESP mode will be displayed on the gear position indicator when the transmission is not shifted into gear properly Before riding check that the gear position is properly displayed on the gear position indicator 1 09 05 18 09 55 11 31HN2690 0032 ...

Page 33: ...ange indicator appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule To reset the indicator press and hold both the odometer tripmeter select button and RESET button for more than 2 seconds The indicator will disappear Reset the indicator after each oil change 1 3 2 09 05 18 09 55 20 31HN2690 0033 ...

Page 34: ...r press and hold both the odometer tripmeter select button and digital clock hourmeter select button for more than 2 seconds The indicator will disappear If the oil is changed before the oil change indicator appears be sure to reset the oil change indicator after changing the oil The indicator will appears for 2 seconds then disappear This means the indicator is reset 2 4 09 05 18 09 55 27 31HN269...

Page 35: ... tripmeter A and tripmeter B The odometer registers total distance traveled in miles while the ignition switch is ON The tripmeter shows mileage per trip while the ignition is ON To change the display from tripmeter A or tripmeter B to odometer press and release the odometer tripmeter select button To reset the tripmeter to zero press and hold the RESET button for more than 2 seconds with the disp...

Page 36: ...meter registers total distance traveled in miles or kilometers Canada while the ignition is ON The tripmeter shows mileage per trip while the ignition is ON To change the display from tripmeter to odometer press and release the odometer tripmeter select button To reset the tripmeter to zero press and hold the odometer tripmeter select button for more than 2 seconds 2 1 3 09 05 18 09 55 44 31HN2690...

Page 37: ...trols To change the display from the digital clock to the hourmeter press and release the digital clock hourmeter select button The hourmeter mark will appear The hourmeter shows accumulated hours while the ignition is ON The hourmeter provides accurate service period information for initial and regular maintenance 2 3 1 09 05 18 09 55 54 31HN2690 0037 ...

Page 38: ...lease the minute select button To advance the minute display automatically press and hold the minute select button After 2 seconds the minute display will begin advancing Release the button when the display reaches the desired minute To advance the hour display one unit at a time press and release the hour select button To advance the hour display automatically press and hold the hour select butto...

Page 39: ...y flashing To advance the hour display one unit at a time press and release the plus button or minus button To advance the hour display automatically press and hold the plus button or minus button After 2 seconds the hour display will begin advancing Release the button when the display reaches the desired hour To change the display from hourmeter to digital clock press and release the digital cloc...

Page 40: ...nutes display will be flashing To advance the minute display one unit at a time press and release the plus button or minus button To advance the minute display automatically press and hold the plus button or minus button After 2 seconds the minute display will begin advancing Release the button when the display reaches the desired minute Press the digital clock hourmeter select button when the dis...

Page 41: ... segment RES flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal display shows the approximate fuel supply available The fuel tank capacity is All segments will flash when the fuel gauge function is fails See your Honda dealer 1 2 09 05 18 09 56 37 31HN2690 0041 ...

Page 42: ...l Remember to check that the fuel valve is in the ON position each time you refuel If the fuel valve is left in the RES position you may run out of fuel with no reserve For complete information about fueling your ATV see page The three way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor The manual fuel valve is located on the left side under the fuel tank 1 151 ...

Page 43: ... 1 choke knob A fully ON B fully OFF CENTER OF HANDLEBAR 1 34 Choke Knob Controls Features Instruments Controls The choke knob may be used when starting the engine See page 1 105 09 05 18 09 56 54 31HN2690 0043 ...

Page 44: ... 1 ignition switch 1 OFF ON ON OFF Key Position Function 35 Ignition Switch Controls Features Instruments Controls The ignition switch is used for starting and stopping the engine page Insert the key and turn it to the right for the ON position 1 104 09 05 18 09 57 04 31HN2690 0044 ...

Page 45: ...UEL TANK 1 36 Shift Lever Controls Features Instruments Controls Shifting Gears Riding in Reverse The shift lever has four positions low L drive D neutral N and reverse R See page and page 1 110 117 09 05 18 09 57 11 31HN2690 0045 ...

Page 46: ...lect switch 1 RIGHT HANDLEBAR 37 Drive Mode Select Switch Controls Features Instruments Controls Shifting Gears The drive mode select switch has two positions AUTO and ESP See page 1 110 09 05 18 09 57 17 31HN2690 0046 ...

Page 47: ...itch is located above the throttle lever To select the drive mode slide the 2WD 4WD select switch to the desired position To check your present drive mode look at the 4WD indicator 2WD mode the 4WD indicator goes off 4WD mode the 4WD indicator goes on 4WD can only be engaged while the engine is running It remains engaged until the 2WD mode is selected or the engine is stopped Upon starting your AT...

Page 48: ...ll not operate if the engine stop switch is in the OFF position when the start button is pushed The engine stop switch is used to stop the engine in an emergency To operate slide the switch to the OFF position The switch must be in the RUN position to start the engine and it should normally remain in the RUN position even when the engine is OFF If your ATV is stopped with the ignition switch ON an...

Page 49: ...ht switch is used to turn the headlights and assist headlight ON or OFF To operate turn the switch to ON or OFF The headlight dimmer switch is used to change between the high and low beams of the headlight To operate turn the switch to HI for high beam LO for low beam The headlight dimmer switch will not change the assist headlight beam 1 2 09 05 18 09 57 43 31HN2690 0049 ...

Page 50: ...ts Controls Starting Procedure Using the Recoil Starter The starting primer knob is located on the carburetor float bowl The knob may be used when starting the engine in extremely cold weather 15 C 5 F See page The recoil starter is used to start the engine when the battery is low See page 1 2 105 109 09 05 18 09 57 52 31HN2690 0050 ...

Page 51: ...s Controls The throttle controls engine rpm speed To increase engine rpm press the throttle lever with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb 1 09 05 18 09 57 58 31HN2690 0051 ...

Page 52: ...Gears Two gearshift switches are used in the manual shift ESP mode These switches are used to select the next higher or lower gear in the transmission To operate press the upshift switch to engage the next higher gear or press the downshift switch to engage the next lower gear See page 1 2 110 09 05 18 09 58 05 31HN2690 0052 ...

Page 53: ...pull the lever For information on braking techniques see page The rear brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page The rear brake pedal is used to slow or stop your ATV To operate depress the pedal For information on braking techniques see page 119 119 119 09 05 18 09 58 13 31HN2690 0053 ...

Page 54: ...lever allows it to be used as a parking brake To operate first squeeze the rear brake lever parking brake lever using your left hand and then lock it with the lock lever using your right hand See page The brakelights are activated by applying the parking brake When using the parking brake be sure to turn the ignition switch OFF to avoid discharging the battery 1 2 133 09 05 18 09 58 20 31HN2690 00...

Page 55: ...ts Controls Flag poles are optional equipment available from your Honda dealer To mount a pole in the bracket follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding 1 09 05 18 09 58 27 31HN2690 0055 ...

Page 56: ... located on the rear axle housing To use the hitch you ll need a proper size ball as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load limits and operational guidelines see page 1 2 93 09 05 18 09 58 34 31HN2690 0056 ...

Page 57: ...bile cigarette lighter because it can damage the socket The accessory socket is attached to the left side under the assist headlight You can use the accessory socket to power a trouble light spotlight CB radio or cell phone etc To use the accessory socket turn the ignition switch ON start the engine Then turn the headlights OFF and open the accessory socket cap 1 2 3 09 05 18 09 58 43 31HN2690 005...

Page 58: ...ket otherwise you may drain the battery The accessory socket s rated capacity is DC 12V 120 Watts 10A or less If you exceed this limit you may blow a fuse See page When you are done using an accessory unplug it and cover the socket with the cap Be careful not to flood this accessory socket when washing your ATV 244 09 05 18 09 58 50 31HN2690 0058 ...

Page 59: ... The utility box is located on the left side of the front fender You may store small lightweight items in the box Lift the D ring on the quick release fastener Turn it counterclockwise until it releases Open the utility box cover Close the cover and turn the D ring clockwise until it secures the cover 1 2 3 09 05 18 09 58 58 31HN2690 0059 ...

Page 60: ...3 51 Storage Compartment Controls Features Instruments Controls The storage compartment is located below the rear cargo rack To open the compartment unhook the rubber strap Be careful not to flood this area when washing your ATV 2 3 1 09 05 18 09 59 06 31HN2690 0060 ...

Page 61: ...ng will perform as a normal non PS system during this brief period After cooling down it will then return to normal PS operation The PS indicator should light when the ignition switch is turned ON and remain on until the engine is started The PS indicator also lights when there is any abnormality in the PS system If this occurs the electric power assist for turning will not be available but the ma...

Page 62: ...ition Fix System Failure to Display a Position Fix Satellite Status GPS Mode GPS Mode Display Waypoint Number Display Direction to Waypoint Display Distance to Waypoint Advanced Waypoint Selection Basic Waypoint Selection Determining the Coordinates of Your Current Position Compass Direction Indicator Automatic Clock Adjustment Introduction 54 57 58 59 59 60 62 64 66 67 68 70 71 73 78 79 81 09 05 ...

Page 63: ...tude equator 54 Introduction GPScape System Any location on Earth may be described by two positioning coordinates These two coordinates measured by degrees minutes and seconds are latitude longitude Latitudes are horizontal circles drawn around the Earth The zero degree latitude the equator divides the globe into the Northern and Southern hemispheres 09 05 18 09 59 38 31HN2690 0063 ...

Page 64: ...reenwich England 55 GPScape System Introduction Longitudes also called meridians are vertical circles extended from the North Pole to the South Pole The zero degree longitude which passes through Greenwich England divides the Earth into the Eastern and Western hemispheres The 180 degree longitude half way around the planet is the international date line 09 05 18 09 59 44 31HN2690 0064 ...

Page 65: ...itude GPScape also calculates altitude above sea level The primary uses of your GPScape System are inputting the latitude and longitude of a destination as a waypoint using the system to guide you to a waypoint We re sure you ll enjoy using your GPScape System It is an excellent navigation aid but successful navigation also requires your careful attention to the terrain you are riding and your goo...

Page 66: ...lso be aware that the system can distract your attention from operating your ATV if you focus too much on the display or operate the system s controls while riding Do not look at the display unless you decide you can do so safely The GPScape System is designed to provide information to help you reach selected destinations While this system provides the direction and distance to a destination it do...

Page 67: ...gation system must constantly compensate This can cause occasional positioning errors of up to several hundred feet Since GPScape receives information from satellites orbiting the Earth your system s receiver requires a relatively unobstructed view of the sky Obstructions that will limit your system s sky view include but are not limited to buildings canopies heavy rain or snow or tree foliage 09 ...

Page 68: ...e GPScape System uses satellite information to compute your present position called a position fix Depending on the elapsed time since the ignition was last switched OFF there are three approximate response times for the system to acquire your position fix If your ATV is transported with the ignition switch OFF for over 60 miles 100 km or if your ATV is not started for at least three months we rec...

Page 69: ...OFF If the receiver does not get a position fix within about 8 minutes flashing antenna mark as shown in the illustration make sure there are no overhead obstructions building trees canopy etc and then perform the following Disconnect the negative terminal lead from the battery and wait for 1 minute Remove the seat page 1 2 3 2 1 3 150 09 05 18 10 00 24 31HN2690 0069 ...

Page 70: ...System Start up Reconnect the negative terminal lead and install in the reverse order of removal If you can not obtain a position fix after performing this procedure see your Honda dealer 4 09 05 18 10 00 29 31HN2690 0070 ...

Page 71: ...e system has determined latitude longitude and altitude The receiver is ready to provide navigational information 1 1 satellite status signal strength indicator Display Status 62 Satellite Status GPScape System The satellite status indicates the amount of information received from GPS satellites in one of three possible categories If there are large obstacles nearby or overhead move to a new locat...

Page 72: ... 2 2 GPS mark 63 Satellite Status GPScape System If the GPS mark blinks as shown in the illustration See your Honda dealer to check and restore the GPScape System 2 09 05 18 10 00 47 31HN2690 0072 ...

Page 73: ...o show you the direction of any selected waypoint and how far you are from that waypoint via straight line travel You may mark such waypoints as home base camp your favorite riding fishing or hunting spots as well as locations of wildlife sightings Because you have 100 waypoints available you may mark several intersections or landmarks as waypoints during a trail ride 09 05 18 10 00 51 31HN2690 00...

Page 74: ... the display to odometer or tripmeter press and release the odometer tripmeter select button while the display is in the GPS mode The display will change to the previous display mode odometer or tripmeter Push the GPS WP button to switch between the GPS mode and the other two modes odometer and tripmeter The GPS mode shows the shortest distance to your selected waypoint And when your ATV is moving...

Page 75: ...o waypoint 4 direction to waypoint 5 GPS mark 6 6 signal strength indicator 2 4 1 2 3 4 GPS Function Digital Readout 66 GPS Mode Display GPS Mode GPScape System The GPS mode display includes the following functions The GPS mark appears in the display while the GPS mode is selected The signal strength indicator appears as long as the GPS signal is active 0 99 1 5 6 09 05 18 10 01 15 31HN2690 0075 ...

Page 76: ...lect a lower waypoint number press and release the minus button To fast scroll press and hold the plus or minus button until the desired waypoint number appears A waypoint number appears in the display when the GPS mode is selected You can store up to 100 waypoints numbered from 0 99 To mark a waypoint see page To select a waypoint number 2 3 1 71 09 05 18 10 01 24 31HN2690 0076 ...

Page 77: ...ile operating in reverse GPS will continue to direct you as if your ATV is still moving in a forward direction However the system will calculate an accurate distance and display a directional arrow to the selected waypoint When your ATV approaches within about 16 feet of the waypoint the direction to waypoint display will change from a directional arrow to an eight point star as shown in the illus...

Page 78: ...int display will disappear as shown in the illustration and the antenna mark will flash The distance to waypoint display will continue to display the last value shown before the loss of the position fix If the receiver reacquires a position fix the direction to waypoint display will appear as shown in the illustration 3 09 05 18 10 01 40 31HN2690 0078 ...

Page 79: ...Scape System The distance to waypoint display shows the straight line distance from your present location to the waypoint The distance range display shows three numerals with a floating decimal USA Displays read in mph and miles Canada Displays read in km h and kilometers 1 10 999 0 00 9 99 09 05 18 10 01 48 31HN2690 0079 ...

Page 80: ... button To select a higher waypoint number press and release the plus button To select a lower waypoint number press and release the minus button To fast scroll press and hold the plus or minus button until the desired waypoint number appears Use the GPS WP button to select the GPS mode page Turn the ignition switch ON There are two methods for marking waypoints Basic to select your current positi...

Page 81: ...waypoint location may not be as accurate as 3D Navigation Within 5 seconds to mark your present position tap do not hold the GPS WP button The waypoint will not be set unless the GPS WP button is pressed a second time Do not hold the GPS WP button down This will cause the system to transition to the advanced waypoint entry procedure The direction to waypoint display will light as shown in the illu...

Page 82: ... 4 2 1 GPS WP button 2 waypoint number 3 plus button 4 minus button 5 waypoint distance 1 2 3 4 1 2 3 4 Advanced Latitude Longitude Entry Sequence 73 Advanced Waypoint Selection GPS Mode GPScape System cont d To input a waypoint value using latitude and longitude coordinates 09 05 18 10 02 25 31HN2690 0082 ...

Page 83: ...GPS mode page Press and hold the GPS WP button for about 2 seconds until the waypoint number and waypoint distance flash Then release the button While the display is still blinking press and hold the GPS WP button again for about 2 seconds until LAT appears above the WP mark The compass direction indicator will flash Northern Latitude or Southern Latitude indicating the hemisphere To switch to the...

Page 84: ...and hold the plus button to increase or the minus button to decrease until the desired entry appears To increase tap the plus button cont d To increase tap the plus button To enter the displayed value into the system tap do not hold the GPS WP button The next level in the entry sequence will begin flashing To decrease tap the minus button To select and enter the minutes follow the same procedure u...

Page 85: ...e sequence to make a correction To enter the displayed tenths of a second in the system tap do not hold the GPS WP button until LON appears above the WP mark The compass direction indicator will flash Eastern Longitude or Western Longitude To switch to the other hemisphere press either the plus or minus button Push the GPS WP button This reverses the sequence so you can back up and make a correcti...

Page 86: ...nt Selection Advance Waypoint Selection Follow steps under page and overwrite your previous waypoint Follow steps under page Follow steps and under page Within 5 seconds press and hold the plus button and minus button for about 2 seconds The waypoint will delete Within 5 seconds press and hold GPS WP button plus button and minus button for about 2 seconds The waypoints will delete 1 2 1 2 4 1 4 1 ...

Page 87: ...tton until the display begins blinking While the display is still blinking press and hold the GPS WP button again until the display shows LAT degrees and minutes Tap do not hold the GPS WP button repeatedly to sequence through the coordinates display Tap the GPS WP button again to return to the distance to waypoint display 1 2 3 4 5 71 09 05 18 10 03 20 31HN2690 0087 ...

Page 88: ...ill see the direction to waypoint arrow as long as your ATV is moving one mph or faster The compass direction indicator displays 8 possible directions The compass direction indicator shows the heading of your ATV when the system is in the odometer or tripmeter mode as long as your ATV is moving one mph or faster Your ATV must be moving to allow GPScape to calculate your present direction compared ...

Page 89: ...because of a large obstacle nearby or overhead the compass direction indicator will disappear as shown in the illustration and the antenna mark will flash If the receiver reacquires a position fix the compass direction indicator will appear as shown in the illustration 2 09 05 18 10 03 40 31HN2690 0089 ...

Page 90: ...ime formerly referred to as Greenwich Mean Time and then calculating your local time The automatic digital clock adjustment will start to function about 1 minute after your ATV s battery is connected and the initial manual clock adjustment is completed The automatic time adjustment should be accurate within plus or minus 5 minutes To switch between standard and daylight saving time adjust the cloc...

Page 91: ...82 GPScape System 09 05 18 10 03 49 31HN2690 0091 ...

Page 92: ...to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride Protective Apparel Rider Training Age Recommendation No Passengers No Alcohol or Drugs Is Your ATV Ready to Ride Pre ride Inspection Load Limits Guidelines Loading Load Limits Loading Guidelines Accessories Modifications Accessories Modifications 84 84 86 87 87 88 89 ...

Page 93: ...er protective clothing You don t have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help ...

Page 94: ... helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker on any helmet you buy USA only Always wear a face shield or goggles to protect your eyes and help your vision Riding pants with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector Off road motorcycle gloves to help protect you...

Page 95: ...r Developing your riding skills is an on going process Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice riding the ATV in a safe area to build your skills Do not ride in rough terrain until you get accustomed to the ATV s controls and feel comfortable with its size and weight We urge all riders to take a ATV operator course approved by th...

Page 96: ...nd you or your passenger could be injured or killed Never carry a passenger on this ATV 87 Age Recommendation No Passengers Are You Ready to Ride Before Riding The minimum recommended age for this ATV model is 16 For safety never let children under 16 years old operate this vehicle This ATV is designed as an operator only vehicle The long seat is designed to allow the rider to change body position...

Page 97: ...drugs before or while operating this ATV 88 No Alcohol or Drugs Before Riding Are You Ready to Ride Alcohol drugs and ATVs don t mix Even a small amount of alcohol can impair your ability to operate an ATV safely Likewise drugs even if prescribed by a physician can be dangerous while operating an ATV Consult your doctor to be sure it is safe to operate a vehicle after taking medication 09 05 18 10...

Page 98: ...any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience If your ATV has overturned or been involved in a collision do not ride the vehicle until it has been inspected by your Honda dealer There may be damage or other problems you cannot see Check the following items before you get on the A...

Page 99: ...ight are working properly Check the cable housings for wear Check the fittings for looseness Replace or tighten as needed Walk around your ATV and look for anything that appears unusual such as a leak or loose cable Check for deposits in the drain tube If necessary clean the tube page and check the air cleaner housing Check for and remove any dirt vegetation or other debris that could be a fire ha...

Page 100: ...r proper function page Check for proper function page Check the freeplay and adjust if needed Press the throttle to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page Squeeze the front and rear brake levers and step on the rear brake pedal to check that the controls operate normally Check for proper freeplay pages Make sure ...

Page 101: ...r balance and control of the ATV In addition exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV s handling braking and stability Adding accessories or making modifications that change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific information on load limi...

Page 102: ...pply to standard equipment only Modifying your ATV using non standard equipment or riding on terrain that is not flat and smooth could further reduce these limits includes the weight of the rider all cargo and accessories Tongue weight can be measured with an ordinary bathroom scale Place the scale under the tongue using either a tongue jack or other support to keep the trailer level Combined weig...

Page 103: ... or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo to extend beyond the edges of either the front or rear racks Make sure all cargo is secured before riding Balance cargo weight evenly on both sides Never exceed the maximum weight limit When towing a trailer take care to m...

Page 104: ...ested for your ATV Because Honda cannot test all other accessories you must be personally responsible for proper selection installation and use of non Honda accessories Check with your Honda dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any c...

Page 105: ...ir your ATV s handling stability and braking making it unsafe to ride We also advise you not to make any modifications or remove any equipment such as the USDA qualified spark arrester or emission control system components that would make your ATV illegal in your area Removing or modifying your lights exhaust system emission control system or other equipment can also make your ATV illegal 09 05 18...

Page 106: ... in Guidelines page For information about carburetor adjustment for riding at high altitude see page cont d Shifting Gears Riding in Reverse Flooded Engine Stalled Engine How to Stop the Engine Using the Recoil Starter Keep Hands and Feet on Controls Control Speed Use Care on Unfamiliar or Rough Terrain Do Not Perform Stunts Starting Stopping the Engine Preparation Starting Procedure Safe Riding P...

Page 107: ...raking Riding Your ATV Parking Making Turns Skidding or Sliding Riding Up Hills Riding Down Hills Crossing or Turning on Hills or Slopes Riding Over Obstacles Riding Through Water 119 121 121 123 124 128 129 131 132 133 09 05 18 10 06 40 31HN2690 0107 ...

Page 108: ...tion beginning on page Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to the ATV s size and weight Your ATV and its tires are designed and manufactured for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pa...

Page 109: ...ols Safe Riding Precautions Basic Operation Riding You should never ride your ATV on public streets roads or highways even if they are not paved Drivers of street vehicles may have difficulty seeing and avoiding you which could lead to a collision In many states it is illegal to operate ATVs on public streets roads and highways Always keep both hands on the handlebars and both feet on the footpegs...

Page 110: ...lity and other operating conditions and your experience 1 footpeg 1 101 Control Speed Safe Riding Precautions Basic Operation Riding Riding at excessive speed increases the chance of an accident In choosing a proper speed you need to consider the capability of your vehicle the terrain visibility and other operating conditions plus your own skills and experience 09 05 18 10 07 01 31HN2690 0110 ...

Page 111: ... alert to changing terrain conditions when operating the ATV 102 Use Care on Unfamiliar or Rough Terrain Safe Riding Precautions Basic Operation Riding Before riding in a new area always check the terrain thoroughly Don t ride fast on unfamiliar terrain or when visibility is limited It s sometimes difficult to see obstructions like hidden rocks bumps or holes in time to react 09 05 18 10 07 06 31H...

Page 112: ...f terrain Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off 103 Do Not Perform Stunts Safe Riding Precautions Basic Operation Riding Never ride past the limit of visibility Maintain a safe distance between your ATV and other off road vehicles Always exercise caution and use extra...

Page 113: ...ngine in an enclosed area such as a garage Your ATV s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death Before starting select a level surface and lock the parking brake page Confirm the following The transmission is in neutral and the neutral indicator is ON The engine stop switch is set to RUN Turn the fuel valve and ignition ...

Page 114: ...y and responds to the throttle with the choke knob in the fully OFF position If idling is unstable open the throttle slightly Normal Air Temperature 10 35 C 50 95 F If the engine is cold pull the choke knob up all the way to fully ON position With the throttle closed press the start button Pressing the electric start button for more than 5 seconds at a time may cause the starter to overheat and da...

Page 115: ...ine High Air Temperature 35 C 95 F or above Do not use the choke Low Air Temperature 10 C 50 F or below Follow the procedure for Do not race the engine during the warm up period Racing a cold engine wastes fuel and increases engine wear When air temperature is below 15 C 5 F push the starting primer knob two or three times page With the throttle closed press the start button 1 2 2 41 09 05 18 10 0...

Page 116: ...econds then follow the procedure page If the engine still won t start refer to page You can restart the engine while the vehicle is stopped by squeezing the front brake lever and pressing the start button Do not press the throttle lever while starting in gear Your ATV is equipped with a start inhibitor system that will cut off the ignition if the throttle is open while attempting to start in gear ...

Page 117: ...ts then turn the ignition switch OFF The engine stop switch should normally remain in the RUN position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF and the ignition switch ON the battery will discharge Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate slide the switch to the OFF position 09 05 18 10 08 05 31HN2690 0...

Page 118: ...ecoil starter If the starter grip does not return smoothly because of dirt in the assembly see your Honda dealer After the engine starts allow the starter grip to return slowly Grasp the starter grip firmly then pull it out slowly approximately 4 in 100 mm Pull the grip up briskly and fully Unsnap and remove the right side cover Check that the transmission is in neutral 1 2 3 4 5 2 1 09 05 18 10 0...

Page 119: ...de with the drive mode select switch page Automatic shift AUTO mode Use this mode for everyday riding The transmission automatically adjusts to keep the engine at the best speed for riding conditions The gear position indicator shows D and the drive mode indicator disappears Manual shift ESP mode In this mode you can shift gears much like a manual transmission but without operating a clutch You ca...

Page 120: ...nd the drive mode indicator shows LOW and ESP Use this position to get more power when climbing and for maximum engine braking when going down steep hills When the shift lever is in the low L position you can select the automatic shift mode AUTO or the manual shift mode ESP You can select the desired mode with the drive mode select switch page Automatic shift AUTO mode In this mode the transmissio...

Page 121: ...the shift lever bring the ATV to a complete stop For most shifts move the shift lever without pushing the release button You must push the release button before moving the shift lever in the following two situations To shift out of neutral N To shift down to low L from drive D If the shift lever will not move easily to another gear position rock the vehicle back and forth slightly to line up the g...

Page 122: ...n Riding The drive mode select switch is located on the right handlebar To select the drive mode bring the ATV to a complete stop and turn the drive mode select switch The mode will not change if the switch is operated while the vehicle is moving 3 09 05 18 10 08 47 31HN2690 0122 ...

Page 123: ...ress 114 Shifting Gears Basic Operation Riding Two gearshift switches are located next to the left handlebar grip upshift and downshift To upshift the transmission press the upshift switch once To downshift the transmission press the downshift switch once 4 5 09 05 18 10 08 55 31HN2690 0123 ...

Page 124: ...on To downshift press the downshift switch once Remember to close the throttle each time you shift to the next lower position Release the rear brake lever and increase engine speed by gradually opening the throttle Release the parking brake but continue squeezing the rear brake lever With the throttle closed select the drive mode and shift the shift lever by pressing the release button If the vehi...

Page 125: ...engine laboring lugging at low rpm Avoid downshifting to help slow your ATV when engine rpm is high Downshifting when engine speed is near its allowable maximum may over rev the engine and possibly cause damage To prevent transmission damage do not coast or tow the ATV for long distances with the engine off Learning when to shift gears in manual shift ESP mode comes with experience Keep the follow...

Page 126: ...vehicle to maintain a safe speed while riding in reverse gear cont d If you need to ride in reverse make sure the area behind you is clear and only operate the ATV at low speed While pushing the release button shift the shift lever into R reverse gear If the vehicle won t shift easily into reverse rock the vehicle slightly while moving the lever toward the reverse position This will help line up t...

Page 127: ...se gear 118 Riding in Reverse Basic Operation Riding To shift out of reverse and into neutral shift the shift lever into N neutral gear To stop close the throttle and gradually apply both the front and rear brakes Do not abruptly apply the rear brake by itself Release the rear brake pedal Open the throttle gradually and ride slowly Do not open the throttle suddenly or make abrupt turns 5 6 7 8 09 ...

Page 128: ...in control then reapply the brakes more gently When possible reduce your speed or complete braking before entering a turn Avoid braking or closing the throttle quickly while turning Either action may cause one or more wheels to slip and reduce your control of your ATV Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever A s...

Page 129: ...king by downshifting in the ESP mode with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness For information on how to apply the brakes in various riding situations see the following section Riding with your foot resting on the brake pedal or your hands on the brake levers may overheat the brakes reducing effectiveness 09 05 18 10 09...

Page 130: ... manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speeds 121 Making Turns Basic Operation Riding Riding Your ATV Learn how to turn your ATV properly Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns 09 05 18 10 09 49 31HN2690 0130 ...

Page 131: ...ull stop To make a sharp turn at low speed It helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering To make a turn on level ground Steer the handlebar and lean your body toward the inside of the turn Leaning helps balance the vehicle and it feels more c...

Page 132: ...n Riding The terrain surface can be a major factor affecting turns Skidding during a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid on ice you may lose all directional control To avoid skidding on slippery terrain keep your speed low and ride with caution If your ATV skids sideways during a turn steer in the direction of the skid Avoid hard brak...

Page 133: ...ability to safely climb hills largely depends on the rider s skill and judgment Begin by practicing on smooth gentle slopes As you gain experience you ll learn the hazards and your own limitations You may then proceed to ride on more difficult terrain However you must be able to decide which hills or hazards might cause the ATV to overturn Avoid excessively steep hills When climbing hills you must...

Page 134: ...hill To climb a hill take a running start in an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill 09 05 18 10 10 17 31HN26...

Page 135: ... set the parking brake and turn the engine off Then assess the situation If the ATV starts rolling backwards before you begin braking Keep your weight uphill Carefully apply the front brakes first then carefully apply the rear brake Do not apply either brake abruptly if you are rolling backwards or the vehicle may overturn If the ATV continues sliding backwards After you ve applied the brakes get ...

Page 136: ...d you have good footing you may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV Stand with your body facing downhill beside the vehicle so you can reach the rear brake lever with your right hand Be sure your legs are clear of the wheels Check your footing Slowly and carefully back the ATV down the hill using the rear brake lever ...

Page 137: ...owner s manual 128 Riding Down Hills Riding Your ATV Basic Operation Riding It s usually advisable to descend hills with the ATV pointed straight downhill Avoid angles that would cause the vehicle to lean sharply to one side As you approach a downhill stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed 09 05 18 10 10 46 31HN2690 0137 ...

Page 138: ...ended and braced against the handlebar then go down slowly with the throttle closed Riding on hills or slopes is different from riding on level terrain Be careful when riding on any hill Make sure that you practice on gentle smooth slopes before attempting to ride on steeper or more difficult terrain Remember braking effectiveness is reduced on any hill with a loose surface Remember that operating...

Page 139: ...lean toward the uphill side On a slippery or loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Do not make turns on any slopes until you have first mastered the techniques for making turns on level terrain Compared to riding on level ground you may need to shift more weight and l...

Page 140: ...n this owner s manual 131 Riding Over Obstacles Riding Your ATV Basic Operation Riding Before operating in a new area check for obstacles Watch out for bumps rain ruts potholes and other obstacles in the terrain When you approach any obstacle reduce your speed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs 09 05 18 10 11 09 31HN2690 0140 ...

Page 141: ...peatedly until they dry out and operate normally Riding through water can make the brakes less effective than normal and may reduce stopping ability After leaving the water always test both the front and rear brakes Avoid getting the spark plug or air cleaner wet as this would cause the engine to stop Watch out for submerged obstacles and slippery rocks Proceed through the water at a slow steady s...

Page 142: ...to move either while sitting on it or after you dismount find a better parking location Turn the ignition switch OFF and release the brakes While holding the brakes set the parking brake If you must park your ATV on a steep incline or loose or slippery surface use the following procedure If it is necessary to start the engine when your ATV in gear and is stopped on a grade rock the vehicle back an...

Page 143: ...134 Basic Operation Riding 09 05 18 10 11 37 31HN2690 0143 ...

Page 144: ... step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking good For information about the exhaust emission and noise requirements of the U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada EC see page Seat Removal Owner s Manual Stora...

Page 145: ...ilter Gear Case Oil Differential Oil Coolant Air Cleaner Throttle Carburetor Choke Cable Knob Engine Idle Speed Spark Plug Valves Spark Arrester Tires Brakes Battery Appearance Care Suspension Guards Drivetrain Boots 151 154 163 165 167 171 177 179 180 181 184 185 187 190 201 208 209 210 215 09 05 18 10 12 09 31HN2690 0145 ...

Page 146: ...are especially important because your ATV is designed to be ridden over rough off road terrain To help you properly care for your ATV this section of the manual provides a Maintenance Schedule The service intervals in this schedule are based on average riding conditions If your ATV overturns or is involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make s...

Page 147: ...hese tasks with the tools provided with your ATV Other tasks that are more difficult and require special tools are best performed by professionals Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot war...

Page 148: ...uctions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be careful when working around gasoline Use only non flammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it To ensu...

Page 149: ...formed with basic mechanical skills and hand tools Procedures for these items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment Procedures for such items in this schedule are pro...

Page 150: ...l information and tools Consult your Honda dealer Should be serviced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page In the interest of safety we recommend these items be serviced only by your Honda dealer Service more frequently when riding in dusty areas sand or snow Service more frequently afte...

Page 151: ...LAR ITEMS FREQUENCY WHICHEVER COMES FIRST INITIAL REGULAR INITIAL Every 600 mi 1 000 km 100 operating hours or 12 months R 100 mi 150 km 20 operating hours or 1 month R MONTH HOURS MAINT INTERVAL MAINT 142 Maintenance Schedule Servicing Your Honda Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace Should be serviced by your Ho...

Page 152: ...08 187 185 201 600 1000 6 100 I I I I I I C I I 1200 2000 12 200 I I I I I I I I I C I I I I I 100 150 1 20 I I I I I ITEMS REGULAR INITIAL FREQUENCY WHICHEVER COMES FIRST MONTH HOURS R EVERY 2 YEARS MAINT INTERVAL MAINT 143 Servicing Your Honda Maintenance Schedule In the interest of safety we recommend these items be serviced only by your Honda dealer Should be serviced by your Honda dealer unle...

Page 153: ...rms the maintenance completes this record All scheduled maintenance including the 100 mile 150 km or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anything you want to remind yourself about or mention to your dealer 100 150 or 1 or 20 600 1 000 or 6 or 100 1 200 2 000 or 12 or 200 1 800...

Page 154: ... brake fluid reservoir choke knob fuel fill cap front brake lever rear brake lever parking brake lever throttle lever 145 Servicing Your Honda Maintenance Component Locations 09 05 18 10 13 21 31HN2690 0154 ...

Page 155: ... cap air cleaner front brake caliper coolant reserve tank rear brake pedal differential oil filler cap differential oil drain bolt throttle stop screw engine idle speed front suspension spring pre load adjuster 146 Servicing Your Honda Maintenance Component Locations 09 05 18 10 13 28 31HN2690 0155 ...

Page 156: ... battery main fuse fuse box gear case oil drain bolt spark arrester gear case oil filler cap owner s manual tool kit air pressure gauge rear suspension spring pre load adjuster 147 Servicing Your Honda Maintenance Component Locations 09 05 18 10 13 34 31HN2690 0156 ...

Page 157: ...ed under the seat page After using the tools be sure to use the rubber band to fasten the tool kit securely An optional larger tool kit may be available Check with your Honda dealer s parts department The air pressure gauge should be stored in the tool kit 1 2 150 09 05 18 10 13 41 31HN2690 0157 ...

Page 158: ...not to flood this area when washing your ATV The owner s manual should be stored in the plastic bag and fastened with the rubber band Your ATV provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual on the underside of the seat 1 3 2 09 05 18 10 13 48 31HN2690 0158 ...

Page 159: ...locks Installation Slide the seat back and lift it Removal Pull the seat lock lever at the right side of the seat Insert the prongs into the hooks on the frame and press the studs into the grommets The seat must be removed for the air cleaner spark plug battery and fuse maintenance and to access the owner s manual and tool kit 1 2 1 2 1 3 6 4 5 2 139 09 05 18 10 14 01 31HN2690 0159 ...

Page 160: ... pump octane number For information on the use of oxygenated fuels see page Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or spark knock persists consult your Honda dealer Use of lower octane gasoline can cause pers...

Page 161: ...re Fuel Servicing Your Honda Safety Precautions Fuel tank capacity including reserve Reserve capacity Refer to on page The tank should be refilled as soon as possible after switching to reserve and the fuel valve should be returned to the ON position after refueling to avoid running out of fuel with no reserve 139 09 05 18 10 14 22 31HN2690 0161 ...

Page 162: ...iller neck Avoid over filling the tank There should be no fuel in the filler neck If the fuel valve was set to RES turn the fuel valve ON If you replace the fuel fill cap use only a Honda Genuine replacement part To open the fuel fill cap turn it counterclockwise Pull the breather tube out of the handlebar cover hole After refueling turn the fuel fill cap clockwise until it clicks Insert the breat...

Page 163: ...st oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause serious damage to the engine and transmission Change the engine oil as specified in the maintenance schedule on page When running in very dusty conditions oil changes should be performed more frequently t...

Page 164: ...Your Honda Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label Your ATV does not need oil additives Use the recommended oil Do not use oils with graphite or molybdenum additives They may adversely affect clutch operation Do not use API SH or higher oils displaying a circular API energy conserving service label on the contai...

Page 165: ...ed when the average temperature in your riding area is within the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oil container For example the following label shows the MA classification 09 05 18 10 15 00 31HN2690 0165 ...

Page 166: ... remove the dipstick and check the oil level If the oil level is above the tip mark install the dipstick and proceed to the oil level check If the oil does not stick to the dipstick or the oil level is below the tip mark do not start the engine Before starting the engine remove the oil filler cap and add the specified oil into the filler cap hole up to the lower level mark on the dipstick Do not o...

Page 167: ...e dipstick without screwing it in then remove the dipstick and check the oil level The oil level should be between the upper level mark and the lower level mark on the dipstick Remove the dipstick from the oil tank and wipe it clean Start the engine in a well ventilated area and let it idle for 5 minutes If the air temperature is below 10 C 50 F let the engine idle for an additional 5 minutes a to...

Page 168: ...ents Use a new Honda Genuine oil filter specified for your model or a filter of equal quality cont d This procedure requires mechanical skill and professional tools such as a torque wrench and oil filter wrench as well as a means for disposing of the drained fluid page If you do not have the skills or the tools see your Honda dealer With the ATV on level ground start the engine and let it idle for...

Page 169: ...vicing Your Honda Install a New Engine Oil Filter Stop the engine place an oil drain pan under the oil tank and crankcase Remove the oil filler cap the drain plug and sealing washer on the oil tank Remove the drain plug and sealing washer on the crankcase Remove the engine guard by removing the mount bolts A and mount bolts B 2 3 4 1 3 2 5 6 09 05 18 10 15 44 31HN2690 0169 ...

Page 170: ...ove the oil filter bolt and oil filter cover Let the remaining oil drain out Remove the oil filter from the cover Check the O rings are in good condition and then insert a new oil filter to the oil filter cover Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may ca...

Page 171: ...ith new sealing washers and tighten to the specified torque Oil tank drain bolt Crankcase drain bolt If a torque wrench is not used for installation see your Honda dealer as soon as possible to verify proper assembly Check that there are no oil leaks Check the oil level page Reinstall the engine oil filler cap Fill the oil tank with the recommended grade oil approximately Install the engine guard ...

Page 172: ... drive oil or equivalent 163 Oil Recommendation Changing Oil Gear Case Oil Servicing Your Honda Safety Precautions Change the oil with the gear case at normal operating temperature to assure complete and rapid draining Refer to on page 139 09 05 18 10 16 18 31HN2690 0172 ...

Page 173: ...l filler cap drain plug and sealing washer After the oil has completely drained reinstall the drain plug with a new sealing washer and tighten it to the specified torque Pour the drained oil into a suitable container and dispose of it in an approved manner page Install the oil filler cap and oil level check bolt with a new sealing washer Remove the oil level check bolt and sealing washer Make sure...

Page 174: ...ive oil or equivalent 165 Oil Recommendation Changing Oil Differential Oil Servicing Your Honda Safety Precautions Change the oil with the differential at normal operating temperature to assure complete and rapid draining Refer to on page 139 09 05 18 10 16 42 31HN2690 0174 ...

Page 175: ...the oil drain plug Remove the oil filler cap drain plug and sealing washer After the oil has completely drained reinstall the drain plug with a new sealing washer and tighten it to the specified torque Install the oil filler cap Make sure the oil level is at the lower edge of the oil filler inspection hole Fill the differential with the recommended oil Pour the drained oil into a suitable containe...

Page 176: ... Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine The factory provides a 50 50 solution of antifree...

Page 177: ...on page Check the engine coolant level each day before operating your ATV and add if needed Make sure the vehicle is on level ground Remove the reserve tank cap Always add coolant to the reserve tank Do not attempt to add coolant by removing the radiator cap Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark With the engine at normal operating temperatur...

Page 178: ...ing Your Honda Coolant Safety Precautions You the Environment Improper disposal of drained fluids is harmful to the environment Refer to on page Coolant should be replaced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Service Manual page To properly dispose of drained coolant refer to page 139 270 230 09 05 18 10 1...

Page 179: ...r can damage the radiator core Refer to on page Check the air passages for clogging or damage Remove insects mud or any obstruction with low water pressure Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20 of the radiator surface Clean the radiator core after riding the ATV in mud Remove the clips and unhook the tabs Remove the radiator cover plate Wash...

Page 180: ... dust mud and other impurities to pass into the engine Service the air cleaner more frequently if you ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality Pr...

Page 181: ...iner clips 2 air cleaner housing cover 1 2 172 Cleaning Air Cleaner Servicing Your Honda Remove the seat page Unlatch the retainer clips Remove the air cleaner housing cover 1 2 3 1 2 150 09 05 18 10 17 51 31HN2690 0181 ...

Page 182: ...d Remove the sub air cleaner from the air cleaner joint Unscrew the clamp Remove the air cleaner from the air cleaner body Loosen the screw and remove the air cleaner assembly from the air cleaner housing Gently wash the air cleaner and sub air cleaner in clean non flammable high flash point solvent such as kerosene not gasoline After cleaning gently squeeze out the remaining solvent Avoid twistin...

Page 183: ...r cleaner Gently squeeze out any excess oil To keep your hands dry place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner Install the air cleaner on the air cleaner body Apply a thin coat of grease to the sealing surface of the air cleaner assembly Install the air cleaner housing cover with the FRONT mark facing forward and fit the cut out of the tab at the end ...

Page 184: ...er 1 2 2 breather joint UNDER SEAT 175 Dust Cover Air Cleaner Servicing Your Honda Do not push the dust cover too far into the breather joint If the dust cover is dirty clean it 1 2 09 05 18 10 18 25 31HN2690 0184 ...

Page 185: ...accordance with the Maintenance Schedule Riding through water may require more frequent inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle Remove the drain tube by removing the clip under the air cleaner housing Drain the deposits Reinstall the drain tube securing it with the clip 1 2 3 2 3 1 09 05 18 10 18 34 31HN2690 0185 ...

Page 186: ...ions Refer to on page After adjustment check for smooth operation of the throttle lever from fully closed to fully open in all steering positions Tighten the lock nut and reinstall the sleeve Loosen the lock nut Turn the adjuster to obtain the correct freeplay Slide the rubber sleeve back to expose the throttle cable adjuster Adjustment Check freeplay at the throttle lever Freeplay Inspection 1 2 ...

Page 187: ...to fully closed in all steering positions If there is a problem see your Honda dealer Inspect the condition of the throttle cables from the throttle lever down to the carburetor If the cable is kinked or chafed have it replaced Check the cables for tension or stress in all steering positions Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion ...

Page 188: ... Choke Cable Knob Servicing Your Honda Safety Precautions Refer to on page Check the condition of the choke cable Check the operation of the choke knob If the cable is damaged or kinked have it replaced by your Honda dealer 1 2 2 1 139 09 05 18 10 19 04 31HN2690 0188 ...

Page 189: ...r engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere Adjust idle speed by turning the throttle stop screw Idle speed in neutral Park your ATV on a firm level surface Connect a tachometer to the engine Shift into neutral Start the engine If the engine is cold start it and warm it up with 10 minutes of stop and go riding Stop the engine The engine must be at n...

Page 190: ...that have an iridium coated center electrode Be sure to observe the following when servicing the spark plugs Do not clean the spark plugs If an electrode is contaminated with accumulated objects or dirt replace the spark plug with a new one To check the spark plug gap use only a wire type feeler gauge To prevent damaging the iridium coating of the center electrode never use a leaf type feeler gaug...

Page 191: ... replace the plug with a new one Inspect the electrodes and center porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Using a spark plug wrench provided in the tool kit remove the spark plug Disconnect the spark plug cap Take care to avoid damaging the spark plug wire when disconnecting the cap Clean any dirt from around the spark plug base L...

Page 192: ...ing Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats Reinstall the spark plug cap Take care to avoid pinching any cables or wires Install the remaining parts in the reve...

Page 193: ... have the proper tools instructions on adjusting valve clearances are given in the official Honda Service Manual Otherwise the valves should be adjusted by your Honda dealer Excessive clearance will cause noise Insufficient clearance will cause loss of power and possibly damage the valves Valve clearance should be intake exhaust 139 09 05 18 10 20 00 31HN2690 0193 ...

Page 194: ...cool Regular servicing prevents carbon build up which can diminish engine performance and also complies with USDA regulations for regular maintenance to assure proper function The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment The spark arrester must be serviced every 100 operating hours to maintain its efficiency cont d 1 2 2 4 3 1 1...

Page 195: ...rom the spark arrester screen Be careful to avoid damaging the spark arrester screen The spark arrester must be free of breaks and holes Replace if necessary Check the gasket Replace if necessary Install the spark arrester and gasket in the muffler and tighten the bolts to the specified torque 3 4 5 09 05 18 10 20 18 31HN2690 0195 ...

Page 196: ...u want to experience can also influence your suspension needs Lower spring pre load provides a softer ride and is usually preferred for light loads and smooth terrain Higher spring pre load provides a firmer ride and is recommended for heavy loads rough terrain and faster more challenging riding Consider adjusting your suspensions pre load whenever you change your normal load by adding or subtract...

Page 197: ... 188 Suspension Spring Pre Load Servicing Your Honda Suspension Safety Precautions Refer to on page The spring pre load adjuster has 5 positions for different load or riding conditions Use the standard Phillips screwdriver and screwdriver handle to adjust the shock spring pre load 3 2 1 139 09 05 18 10 20 38 31HN2690 0197 ...

Page 198: ...e ATV is more heavily loaded Also increase spring pre load for stiffer suspension Make sure that both shock absorbers are adjusted to the same position Always adjust the shock absorber position in sequence 1 2 3 4 5 or 5 4 3 2 1 Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber 09 05 18 10 20 43 31HN2690 0198 ...

Page 199: ... freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See your Honda dealer to have the air bled from the system Hydraulic Disc Front Brake Mechanical Drum Rear Brake If the rear brake lever parking brake lever or brake pedal freepla...

Page 200: ...e plastic and painted surfaces Handle with care Refer to on page Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible If your inspection indicates a low fluid level have your Honda dealer add the recommended fluid 139 09 05 18 10 21 02 31HN2690 0200 ...

Page 201: ...es If it comes in contact with your eyes wash them out with clean water and immediately call a doctor If it comes in contact with your skin wash with clean water and if necessary call a doctor Worn brake pads should be replaced If the pads are not worn have your brake system inspected for leaks Make sure there are no fluid leaks Check for deterioration or cracks in the hoses and fittings If the ho...

Page 202: ... pads will wear faster in wet or muddy conditions Inspect the pads visually during all regular service intervals to determine the pad wear Always inspect each pad of the right and left front brake calipers Check the wear indicator Remove the front wheels page If the wear indicator aligns with the reference mark both pads must be replaced see your Honda dealer for this replacement 1 2 240 139 09 05...

Page 203: ... Brake Pedal Freeplay Brakes Servicing Your Honda Measure the distance the rear brake pedal moves before the brake starts to take hold Freeplay measurement at the tip of the end of the pedal should be If necessary adjust to the specified range Inspection 1 09 05 18 10 21 27 31HN2690 0203 ...

Page 204: ...edal adjusting nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin Adjust the freeplay of the rear brake pedal Push the brake arm then check the clearance between the brake arm and the brake arm pin 1 2 2 3 4 09 05 18 10 21 36 31HN2690 0204 ...

Page 205: ...Brake Lever Freeplay Brakes Servicing Your Honda If necessary adjust to the specified range Inspection Measure the distance the rear brake lever parking brake lever moves before the brake starts to take hold Freeplay measurement at the tip of the end of the brake lever should be 1 09 05 18 10 21 44 31HN2690 0205 ...

Page 206: ...heels pointed straight ahead Turn the brake lever adjusting nut located on the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin Adjust the freeplay of the rear brake lever parking brake lever Push the brake arm then check the clearance between the brake arm and the brake arm pin 2 1 2 3 4 09 05 18 10 21 53 31HN2690 0206 ...

Page 207: ...he movement of the arrow on the brake arm Make sure that the brake cables brake arm spring parking and fasteners are in good condition Check that the rear brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight The rear brake is equipped with an external brake wear indicator that lets you check brake wear without disassembly Application of the brake control ...

Page 208: ...ar Brake Only Check the operation of the rear brakelight switch at the right side behind the engine from time to time The brakelight should turn on at 0 6 in 15 mm of pedal stroke See page Adjustment is done by turning the adjusting nut Turn the nut in direction if the switch operates too late and in direction if the switch operates too soon 1 B A 2 194 139 09 05 18 10 22 14 31HN2690 0208 ...

Page 209: ...afety Precautions Refer to on page Remove the rear brake drain bolt from the bottom of the rear brake cover If any water drains the brake seals must be replaced by your Honda dealer as soon as possible Make sure the engine is OFF and the parking brake is set 1 2 1 139 09 05 18 10 22 21 31HN2690 0209 ...

Page 210: ...proper type and size in good condition with adequate tread and correctly inflated This ATV is equipped with low pressure tubeless tires Although the tires are designed specifically for off road use they are not immune to punctures Always select your riding area with care The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and ...

Page 211: ...e and riding comfort Generally underinflated tires wear unevenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your ATV ride harshly are more prone to damage from surface hazards and wear unevenly Make sure the air valve caps are secure If necessary install new caps 139 09 05 18 10 22 34 31HN2690 0211 ...

Page 212: ...0FA 203 Tires Servicing Your Honda Always check air pressure when your tires are cold If you check air pressure when your tires are warm even if your ATV has only been ridden for a few miles the readings will be higher If you let air out of warm tires to match the recommended cold tire pressures the tires will be underinflated Be sure to check tire pressure at the riding site since changes in alti...

Page 213: ...in service stations This will minimize the possibility of tire damage from overinflation If you use a high pressure system at a service station add air in small amounts and check the pressure increase frequently to prevent possible tire damage from overinflation Refer to on page Whenever you check the tire pressures you should also look for Bumps or bulges in the side of the tire or the tread Repl...

Page 214: ...pothole or other hard object while riding stop as soon as you safely can and carefully inspect the tires for damage Tread Wear For best performance you should replace a tire before the tread depth at the center reaches the following limits To check the condition of a tire tread measure the groove depth in the center of the tire or check the wear indicator 1 2 09 05 18 10 23 07 31HN2690 0214 ...

Page 215: ...rs see page A tire that is repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If you have a tire professionally repaired at a non Honda facility we recommend that you have the work checked by your Honda dealer A permanent repair such as an internal plug patch can be made if a tire has only a small puncture in the tread area However ...

Page 216: ...tch the performance capabilities of your ATV and provide the best combination of handling braking and comfort It is best to replace all four tires however if that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire The recommended tires for your ATV are When you replace a tire remember Have the tire rep...

Page 217: ...tects the engine crankcase and the skid plates protect the frame and rear final gear case The front boot guards protect the rubber driveshaft boots and the front driveshaft guards protect the front driveshaft Check all these parts for cracks or damage and replace them as required If any fasteners are loose tighten them securely 139 1 2 3 4 09 05 18 10 23 36 31HN2690 0217 ...

Page 218: ...Servicing Your Honda Drivetrain Boots Safety Precautions Refer to on page Check the rubber driveshaft boots rubber propeller shaft boots and rubber yoke joint boot for cuts damage or leaking grease If necessary have your Honda dealer replace them 1 2 3 139 09 05 18 10 23 43 31HN2690 0218 ...

Page 219: ...on is OFF Limited operation also allows the battery to discharge If you have electrical accessories on your ATV or do not ride frequently we recommend that you charge the battery frequently see page If you do not expect to ride your ATV for at least two weeks we recommend you remove the battery or at least disconnect the battery cables negative cable first If you plan to store your ATV see page If...

Page 220: ...g Refer to on page If you plan to store your ATV we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow charging it every 30 days see page Before you remove ...

Page 221: ...e battery is located in a compartment under the seat Remove the battery Disconnect the negative terminal lead from the battery first then disconnect the positive terminal lead Remove the seat page Make sure the ignition switch is OFF Removal Remove the rubber band by releasing the rings 1 2 3 4 5 1 3 4 5 2 150 09 05 18 10 24 11 31HN2690 0221 ...

Page 222: ...direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30 days Installation Reinstall in the reverse order of removal Be sure to connect the positive terminal first then the negative terminal Make sure all bolts and other fasteners are secure 6 7 8 9 1 2 09 0...

Page 223: ... a charger designed specifically for your Honda which can be purchased from your Honda dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat an ATV b...

Page 224: ...sh detergents or chemical solvents that could damage the metal paint and plastic on your ATV If your ATV is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun s brightness Spotting is also more likely because surface water can dry before y...

Page 225: ...ne and let it idle for several minutes The engine heat will help dry moist areas As a precaution ride your ATV at a slow speed and apply the brakes several times This will help dry the brakes and restore normal braking performance If the inside of the headlight lens appears clouded immediately after washing it should clear after a few minutes of riding Fill a bucket with cool water Mix in a mild n...

Page 226: ...ner polish and wipe with a non abrasive cloth Apply a high quality chrome aluminum polish and wipe with a non abrasive cloth Dull corroded chrome or aluminum Heavy grime Oil leaks Brake dust Light road grimes Dust and fingerprint smudges ATV condition Recommended Cleaning 217 Spray Cleaning Your ATV Appearance Care Servicing Your Honda Safety Precautions Refer to on page Avoid using spray cleaner ...

Page 227: ...of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry with a clean cloth Then apply a mild commercially available spray cleaner polish or wax For stained or dull looking wheels use a quality chrome aluminum polish to restore the finish 139 09 05 18 10 25 09 31HN2...

Page 228: ...V consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for motorcycles or automobiles Apply the polish or wax according to the instructions on the container If the frame has a chip that exposes the metal first apply primer to prevent corrosion and then apply the touch up paint Several t...

Page 229: ...220 Servicing Your Honda 09 05 18 10 25 19 31HN2690 0229 ...

Page 230: ... Honda and how to be an environmentally responsible ATV owner Preparing for a Ride Transporting Your Honda Storing Your Honda You the Environment What to Take to the Riding Area What to Take on the Trail Preparation for Storage Removal from Storage 222 222 223 224 226 227 229 230 09 05 18 10 25 27 31HN2690 0230 ...

Page 231: ...nistry of Natural Resources Canada only riding clubs and off road magazines are good sources of information Along with your ATV and riding gear you should take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see which begins on page We recommend that you always take water food a first aid kit and your owner s manual Other items you should c...

Page 232: ... how far you might go from your base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and know how to use them Also be sure to follow the loading guidelines and weight limit page 93 09 05 18 10 25 44 31HN2690 0232 ...

Page 233: ...e recommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking gasoline could be a hazard Follow these procedures Turn the fuel valve OFF Set the parking brake 1 2 09 05 18 10 25 50 31HN2690 0233 ...

Page 234: ...e areas shown Suitable tie down straps are available from your Honda dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV Rock the vehicle back and forth to make sure the tie down straps are tight and the vehicle is secure 3 4 09 05 18 10 26 00 31HN2690 0234 ...

Page 235: ...ring it That way needed repairs won t be forgotten and it will be easier to get your ATV running again For more information about storage refer to the available from your Honda dealer USA only We suggest you perform the following procedures to keep your ATV in top condition These storage procedures will reduce the deterioration that can occur during storage 09 05 18 10 26 05 31HN2690 0235 ...

Page 236: ...and disposing of drained fuel page Change the engine oil and filter page cont d Make sure the cooling system is filled with a 50 50 antifreeze solution page Fill the fuel tank Make sure the fuel fill cap is properly installed Drain the carburetor into an approved gasoline container and dispose of it in an approved manner page If storage will last longer than one month carburetor draining is import...

Page 237: ... fully Store it in an area protected from freezing temperatures and direct sunlight Slow charge the battery page once a month Cover your ATV with a porous material Avoid using plastic or similar non breathing coated materials that restrict air flow and allow heat and moisture to accumulate Place your ATV on blocks to lift all tires off the floor Store your ATV in an unheated area free of dampness ...

Page 238: ...for more than two months ask your Honda dealer to drain and replace the fuel Perform a pre ride inspection page then test ride your ATV at low speeds Charge the battery page as required Install the battery If your ATV has been stored for more than four months change the engine oil page 1 2 3 4 5 139 159 214 89 09 05 18 10 26 38 31HN2690 0238 ...

Page 239: ...e they also reduce engine performance and may be illegal Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Don t throw cleaning solvents away see the following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on th...

Page 240: ...de range of problems Take time to read this section before you ride Also review the tips in page General Guidelines If Your Engine Quits or Won t Start If the Transmission Is Not Functioning Properly If You Have a Flat Tire If the High Oil Coolant Temperature Indicator Lights If a Fuse Blows If You Crash If You Lose Your Key If the Battery Is Low or Dead If a Component Fails 222 232 234 237 238 24...

Page 241: ...ight If you continue riding you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you decide what to do If a problem is relatively minor and you have the tools supplies and skills to make a permanent repair you may be able to fix it on the trail and continue ridi...

Page 242: ... the situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are hurt or your ATV is not in safe riding condition Additional recommendations for specific problems follow 09 05 18 10 27 11 31HN2690 0242 ...

Page 243: ...e of the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your Honda dealer If your ATV won t start listen as you press the start button If you don t hear the starter motor turning refer to the symptom If you can hear the starter motor working nor...

Page 244: ...a dealer SYMPTOM POSSIBLE CAUSE out of fuel flooded engine loose or unconnected spark plug cap loose battery cables weak battery WHAT TO DO Fill the fuel tank See page Install the spark plug cap securely If the engine still won t start see your Honda dealer Tighten the battery terminal bolts Charge the battery page If charging doesn t help see your Honda dealer low or dead battery Slide the engine...

Page 245: ...dealer detonates or pings under load See your Honda dealer sooty exhaust rich fuel mixture blubbers rich fuel mixture See your Honda dealer runs erratically misfires See your Honda dealer Check the high oil coolant temperature indicator Refer to page poor engine performance at altitudes above 3 000 feet 1 000 m Check engine idle adjustment page If the problem persists see your Honda dealer 261 242...

Page 246: ...the automatic transmission If the gear position indicator shows and blinks while riding perform the following When the is blinking on the gear position indicator Restart the engine drive the vehicle to a location where it can be loaded and transported to a Honda dealer When the display on the gear position indicator returns to normal You may drive the vehicle as usual after restarting the engine H...

Page 247: ...pair As soon as possible have the tire permanently repaired by your Honda dealer Any tire that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or available transportation we recommend that you carry a tire pump and a repair kit with the vehicle If the leak is more serious or a temporary repair doesn t hold the tire must be replaced The tire will...

Page 248: ... repair fails you can crash and be seriously injured or killed If you must ride with a temporary tire repair ride slowly and carefully until the tire is permanently repaired or replaced 239 If You Have a Flat Tire Taking Care of the Unexpected 09 05 18 10 28 18 31HN2690 0248 ...

Page 249: ...oid getting grease oil or dirt on the front brake disc or pad surfaces when removing and installing each wheel Any contamination can cause poor brake performance or rapid pad wear after reassembly Remove the wheel Raise the front or rear wheels off the ground and place a support block under the vehicle Loosen but do not remove the wheel nuts Remove the wheel nuts 1 2 3 4 5 1 139 09 05 18 10 28 30 ...

Page 250: ...m Hand tighten the wheel nuts on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque If a torque wrench was not used for installation see your Honda dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capability 1 2 3 2 09 05 18 10 28 37 31HN2690 0250 ...

Page 251: ...iction of air flow to the radiator A steaming engine indicates a coolant leak Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check the radiator fan If the fan is not working turn the engine off Open the fuse box page and check the radiator fan fuse If the fuse is blown replace it with the proper same...

Page 252: ...oil page to the upper level mark If you must leave your ATV to get oil secure it as much as possible Check for an oil leak Check for any restriction of air flow through the oil cooler If the reserve tank is low or empty don t ride without adding coolant page After adding coolant turn the engine on and check the high oil coolant temperature indicator If the indicator doesn t turn off do not ride Th...

Page 253: ...d by excess current flow short circuit or overload If something electrical on your ATV stops working the first thing you should check for is a blown fuse Check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation Recommended Fuses The PS Electric Power Steering fuse is located near the battery The main fuse and the c...

Page 254: ...Shift Motor Fuse Access Remove the seat page To prevent an accidental short circuit turn the ignition switch OFF before checking or replacing the fuses Pull the main fuse out If it is blown install the spare main fuse To access the main fuse and shift motor fuse remove the fuse box cover cont d 5 2 3 1 2 3 4 4 150 09 05 18 10 29 18 31HN2690 0254 ...

Page 255: ... electrical system Circuit Fuse Access To check or replace a circuit fuse pull the old fuse out of its retaining clips If the fuse is blown replace it with a spare fuse of the same rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating Install the fuse box cover Install the seat 7 6 5 6 7 09 05 18 10 29 26 31HN2690 0255 ...

Page 256: ...ering Fuse Access Turn the ignition switch OFF before checking the fuse Remove the seat page To access the PS fuse remove the PS fuse box cover If the PS fuse is blown see your Honda dealer for this service Install the PS fuse box cover Install the seat 1 5 4 3 2 1 2 TRX500FPA only 150 09 05 18 10 29 36 31HN2690 0256 ...

Page 257: ...mporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of the same rating burns out in a short time there is probably a serious electrical problem on your ATV Leave the blown fuse in that circuit and have your ATV checked by your ...

Page 258: ...ect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damage or you are unsure about possible damage but decide to try riding the ATV back to your base ride slowly and cautiously Sometimes crash damage is hidden or not immediately apparent When you get home t...

Page 259: ...our key and aren t carrying a duplicate either get your spare or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest Honda dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you 1 0...

Page 260: ...e parking brake Turn the ignition switch to the ON position Use the recoil starter page to start the engine Jump starting is not recommended especially if you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your ATV s electrical system Bump starting is also not recommended If you can t charge the battery or it appears unable to hold...

Page 261: ...d what tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If you damage a throttle cable or other critical component your ATV may be unsafe to ride Carefully assess the damage and make any repairs that you can But if there is any doubt it s best to be conse...

Page 262: ...s and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification Specifications Break in Guidelines High Altitude Carburetor Adjustment Emission Control Systems Oxygenated Fuels 254 256 260 261 262 266 09 05 18 10 30 14 31HN2690 0262 ...

Page 263: ...ngine serial number and key number may be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN is stamped on the front of the frame The engine number is stamped on the lower side of the rear crankcase 1 2 09 05 18 10 30 22 31HN2690 0263 ...

Page 264: ...tion Technical Information The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached on the front of the frame 1 09 05 18 10 30 29 31HN2690 0264 ...

Page 265: ...l SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil USA Canada or Honda 4 stroke oil Canada only or an equivalent motorcycle oil 4 9 US qt 4 6 including reserve after disassembly after draining after draining oil filter change overall length overall width overall height wheelbase ground clearance fuel recommendation fuel tank capacity fuel tank reserve engine oil capacity engine oil rec...

Page 266: ...6A9 NGK 1 400 100 rpm 0 009 in 0 23 mm 0 006 in 0 15 mm 0 03 0 04 in 0 8 0 9 mm VX20BC DENSO VX22BC DENSO 485 lb 220 kg or or intake exhaust cooling system recommendation cooling system capacity passenger capacity maximum weight capacity displacement bore stroke compression ratio spark plug standard spark plug cold climate idle speed valve clearance cold spark plug gap no adjustment Fuel Lubricant...

Page 267: ... Front Rear primary reduction secondary reduction final reduction final drive reverse caster trail tire size front tire size rear sub transmission ratio drive rear front low tire pressure front rear cold battery generator tire pressure front rear cold TRX500FPA TRX500FA Power Transmission Chassis Suspension Electrical 258 Specifications Technical Information 09 05 18 10 31 29 31HN2690 0267 ...

Page 268: ...eadlight assist headlight brake tail light neutral indicator reverse indicator high oil coolant temperature indicator 4WD indicator PS Electric Power Steering indicator oil filter bolt crankcase drain bolt oil tank drain bolt wheel nuts differential oil drain bolt rear final gear case oil drain bolt spark arrester mount bolts PS Electric Power Steering TRX500FPA only TRX500FPA only Fuses Lights To...

Page 269: ...your ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles 25 km During this period avoid full throttle starts rapid acceleration and constant rpm operation 09 05 18 10 31 58 31HN2690 0269 ...

Page 270: ...he spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your engine at altitudes above 6 500 feet 2 000 meters have your servicing dealer perform this carburetor modification ...

Page 271: ...e U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada EC require that your ATV comply with applicable exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The Vehicle Emission Control Information Label is attached on the rear fender near the battery 1 2 09 05 18 10 32 11 31HN2690 02...

Page 272: ...n subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda Motor Co Ltd utilizes various systems to reduce carbon monoxide oxides of nitrogen and hydrocarbons The exhaust emission control system is composed of appropriate carburetor settings No adjustments should be made except for an idle speed adjustment with the throttle stop screw or carburetor adjustment for ...

Page 273: ... vehicle inspected and repaired by your Honda ATV dealer Symptoms Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy Federal regulations prohibit removing or disabling a device or element of design that may affect your engine s emission performance unless your ATV will be used ...

Page 274: ... TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases Removal of or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving parts of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufacturer This vehicle com...

Page 275: ...The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by Volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by Volume You may use gasoline co...

Page 276: ...r service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty Oxygenated fuels can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Wipe up any spills immediately 09 05 18 10 32 46 31HN26...

Page 277: ...268 Technical Information 09 05 18 10 32 49 31HN2690 0277 ...

Page 278: ...ontains information on your warranty and how to get an official Honda service manual Authorized Manuals Warranty Coverage Warranty Service Contacting Honda Your Honda Dealer The Honda Rider s Club USA only 270 273 274 275 276 277 09 05 18 10 32 56 31HN2690 0278 ...

Page 279: ...ler is available from Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles motor scooters and ATVs These Honda manuals are written for the professional technician but most...

Page 280: ...Price Each Total Price 271 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By completing this form you can order the materials desired You can pay by check or money order or charge to your credit card Mail to Helm Inc at the address shown on the back of this order form USA only Can...

Page 281: ...ber Check or money order enclosed payable to Helm Inc U S funds only Do not send cash Check here if your billing address is different from the shipping address shown above VISA Discover MasterCard Account Number Expiration Mo Yr Customer Signature Date These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery For returns a restocking fee ma...

Page 282: ...h your Warranties Booklet USA only It is important to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage will not be voided if you choose to perform your own maintenance However you should have the proper tools and service information and be mechanically qualified Failures that occur due directly to improper maintenance are not covered Alm...

Page 283: ...s of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it is best to talk to the Service Manager of your Honda dealer Sometimes in spite of the best intentions of all concerned a misunderstanding may occur If you aren t satisfied with your dealer s handling of the s...

Page 284: ...ve any differences at the dealership level If you wish to comment on your experiences with your Honda or with your dealer please send your comments to the following address USA only Motorcycle Division American Honda Motor Co Inc P O Box 2200 Torrance CA 90509 2200 mailstop 100 4C 7B telephone 866 784 1870 Canada Refer to the Warranties Booklet that was supplied with your vehicle Please include th...

Page 285: ...only The same quality that went into your Honda can be found in Honda Genuine replacement parts You ll also find comparable quality in the accessories and products available from the parts department The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage USA only Your Honda dealer can inform you about competition and other riding events in your area Yo...

Page 286: ...onsumer Information www hrca honda com You may be eligible for a Honda Rider s Club of America HRCA membership with the purchase of your new Honda You can log on to the HRCA Clubhouse website for details at 09 05 18 10 34 02 31HN2690 0286 ...

Page 287: ...ousing drain tube 176 air pressure gauge 148 tire 202 altitude high 261 American Honda contacting 275 apparel protective 84 appearance care 225 authorized manuals 270 battery 210 brakelight switch adjustment 199 brakes cables 198 draining water from 200 fluid 190 front brake lever 44 pad wear 193 parking 45 09 05 18 10 34 07 31HN2690 0287 ...

Page 288: ...clock hourmeter select 14 15 20 25 28 30 hour select 14 19 29 minus 15 20 30 minute select 14 19 29 odometer tripmeter select 14 15 18 24 25 26 27 plus 15 20 30 GPS 15 20 GPS WP 15 20 RESET 14 18 24 26 WP 15 20 capacity fuel 152 carburetor altitude adjustment 261 care appearance 215 cargo loading and operational guidelines 94 weight limit 93 choke cable 179 knob 34 105 179 09 05 18 10 34 13 31HN26...

Page 289: ... information 269 controls features 33 crash if you 249 crossing or turning on hills or slopes 129 customer service 275 differential oil 165 digital clock 29 digital clock hourmeter select button 15 20 25 28 30 dimmer switch headlight 40 dipstick 157 display check 17 display multi function 21 drivetrain boots 209 drive mode indicator 22 drive mode select switch 37 09 05 18 10 34 19 31HN2690 0289 ...

Page 290: ...number 254 oil 154 pinging 151 starting 104 stop switch 39 stopping 108 won t start 234 environment 230 exhaust system cleaning 98 purging 185 final gear case oil 163 flag pole bracket 46 flat tire 238 flooded engine 107 front boot guards 208 front driveshaft guards 208 09 05 18 10 34 24 31HN2690 0290 ...

Page 291: ...2 valve 33 fuses 244 headlight dimmer switch 40 headlight switch 40 high altitude carburetor adjustment 261 high oil coolant temperature indicator 14 15 18 242 gap spark plug 182 257 gasohol 266 gasoline 151 gear case oil 163 gear shifting 110 gearshift switch 43 114 GPS button 15 20 GPS mode 64 GPS mode display 66 GPS WP button 15 20 guards 208 09 05 18 10 34 31 31HN2690 0291 ...

Page 292: ... Honda service manual 270 identification vehicle 254 idle speed engine 180 ignition switch 35 indicators drive mode indicator 22 gear position indicator 23 high oil coolant temperature indicator 14 15 18 242 neutral indicator 14 15 18 oil change indicator 24 25 PS Electric Power Steering indicator 15 20 reverse indicator 14 15 18 4WD indicator 14 15 18 38 inspection pre ride 89 09 05 18 10 34 36 3...

Page 293: ...eck 16 latitude 54 limit weight 93 load limits 93 loading guidelines 94 longitude 55 lubrication differential oil 165 engine oil 155 gear case oil 163 maintenance component locations 145 importance 137 precautions 139 record 144 safety 138 schedule 140 09 05 18 10 34 42 31HN2690 0293 ...

Page 294: ...noise emission control system 265 numbers serial 254 obstacles riding over 131 odometer tripmeter 26 odometer tripmeter select button 14 15 18 24 25 26 27 oil differential 165 engine 154 gear case 163 high oil coolant temperature indicator 14 15 18 242 operation component locations 11 owner s manual storage 149 oxygenated fuels 266 09 05 18 10 34 47 31HN2690 0294 ...

Page 295: ...r 14 15 18 riding in 117 rider training 86 Rider s Club Honda 277 parking 133 passenger no carrying 87 pavement no riding on 99 pinging engine 151 plug spark 181 position fix 59 pre ride inspection 89 problems unexpected 231 propeller shaft boots yoke joint boot 209 protective apparel 84 PS Electric Power Steering 52 09 05 18 10 34 53 31HN2690 0295 ...

Page 296: ...s 99 preparing for 222 safety 2 safety precautions 99 through water 132 safety important precautions 139 labels 5 riding precautions 99 satellite status 62 schedule maintenance 140 seat removal 150 serial numbers 254 service customer 275 manuals 270 warranty 274 09 05 18 10 34 58 31HN2690 0296 ...

Page 297: ...peedometer 19 21 stalled engine 107 stalling on a hill 126 start button 39 starting engine 104 troubleshooting 234 stop switch engine 39 stopping engine 108 storage ATV 226 compartment 51 owner s manual 149 switch downshift 43 114 drive mode select 37 headlight 40 headlight dimmer 40 ignition 35 upshift 43 114 2WD 4WD select 38 09 05 18 10 35 03 31HN2690 0297 ...

Page 298: ...ing 206 replacing 207 thread conditions 204 205 tool kit 148 trailer hitch 47 trailer towing operational guidelines 94 weight limits 93 training rider 94 transporting your ATV 224 trouble unexpected 231 troubleshooting starting 234 turning on hills or slopes 129 on level ground 121 09 05 18 10 35 08 31HN2690 0298 ...

Page 299: ... 184 vehicle identification no VIN 254 warning labels 5 warranty coverage 273 extended 274 service 274 washing your ATV 216 water draining from brakes 200 riding through 132 waypoint 67 weight limit 93 wheel removal 240 09 05 18 10 35 13 31HN2690 0299 ...

Page 300: ...291 Memo 09 05 18 10 35 16 31HN2690 0300 ...

Page 301: ...engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of costly repairs are Engine oil insufficient quantity improper oil Air cleaner dirty leaking because of improper installation poor seal Record important information on the following page 09 05 18 10 35 23 ...

Page 302: ...Quick Reference Quick Reference Engine No VIN Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 09 05 18 10 35 28 31HN2690 0302 ...

Page 303: ...uts bolts underbody exhaust system air cleaner housing drain tube leaks loose parts cables lights throttle brakes switches steering unleaded gasoline pump octane number 86 or higher Fuel Capacity Engine Oil API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label SAE 10W 30 JASO T 903 standard MA Pro Honda GN4 4 stroke oil or equivalent Max...

Page 304: ...ont Rear Front Rear or standard cold climate or Front Rear main shift motor other PS Electric Power Steering TRX500FPA only TRX500FPA TRX500FA Quick Reference Quick Reference Tires Tire Pressure cold Fuses Coolant ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Coolant or an equivalent distilled water Spark Plugs 09 05 18 10 35 53 31HN2690 0304 ...

Page 305: ...itch LO headlight dimmer switch HI headlight dimmer switch OFF headlight switch ON headlight switch OFF engine stop switch RUN engine stop switch START button 2WD 4WD select switch 4WD indicator lights when the 4WD mode Low Drive Neutral Reverse shift lever automatic shift mode drive mode select switch manual shift mode drive mode select switch 34 35 35 36 37 37 38 38 39 39 39 40 40 40 40 43 43 45...

Page 306: ...09 05 18 10 36 17 31HN2690 0306 ...

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