Honda 2006 CB600F Owner'S Manual Download Page 239 | Manualshive

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31MBZ610

2006 CB600F Service Manual

Common Service Manual

2006 CB600F Owner’s Manual

Publication Item No.

Description

Price Each

Pr ices ar e subject to change without notice and without incur r ing obligation.

230

Authorized Manuals

Consumer Information

The Service Manual used by your authorized Honda dealer is available from Helm, Inc.
(USA only, Canada: See your Honda dealer to order authorized manuals.)

Also available but not necessary to service your model is the Honda Common Service
Manual which explains theory of operation and basic service information for various systems
common to all Honda motorcycles, motor scooters and ATVs.

These Honda manuals are written for the professional technician, but most mechanically-
capable owners should find them easy to use if they have the proper tools and observe proper
safety standards. Special Honda tools are necessary for some procedures.

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Summary of Contents for 2006 CB600F

Page 1: ...lable before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation This manual should be considered a permanent part of the mot...

Page 2: ...2006 Honda CB600F 599 OWNER S MANUAL 05 06 09 15 46 17 31MBZ610_002...

Page 3: ...ut it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read this owner s manual before you r...

Page 4: ...nows your motorcycle best and is dedicated to your complete satisfaction Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important pr...

Page 5: ...nd other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards...

Page 6: ...t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions such as Important Safety Reminders or Important Safety Precautions such as Motorcycle Safety...

Page 7: ...make sure you and your motorcycle are ready to ride and important information about loading Important safety information you should know plus a look at the safety related labels on your motorcycle The...

Page 8: ...nance schedule and instructions for specific maintenance and adjustment items How to store and transport your motorcycle and how to be an environmentally responsible rider What to do if you have a fla...

Page 9: ...05 06 09 15 46 58 31MBZ610_009...

Page 10: ...recommendations to help you ride your motorcycle safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your motorcycle Imp...

Page 11: ...o to protect yourself when you ride You ll find many helpful recommendations throughout this manual The following are a few that we consider most important It s a proven fact helmets significantly red...

Page 12: ...accidents involve inexperienced or untrained riders we urge all riders to take a certified course approved by the Motorcycle Safety Foundation MSF See page The most frequent motorcycle collision happe...

Page 13: ...form all recommended maintenance Never exceed load limits page and do not modify your motorcycle page or install accessories that would make your motorcycle unsafe page Some drivers do not see motorcy...

Page 14: ...he following information We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your motorcycle Because Honda cannot test all other acces...

Page 15: ...l any fairing or windshield unless it was designed and tested by Honda for your motorcycle Some fairings or windshields even smaller ones can cause unstable handling of your motorcycle This is especia...

Page 16: ...arn you of potential hazards that could cause serious injury or they provide important safety information Read these labels carefully and don t remove them If a label comes off or becomes hard to read...

Page 17: ...For USA For Canada 8 Safety Labels Motorcycle Safety 05 06 09 15 47 47 31MBZ610_017...

Page 18: ...most useful Operation Component Locations 11 Gauges Indicators Displays 14 Multi function Display 22 Malfunction Indicator Lamp MIL 23 Low Oil Pressure Indicator and Malfunction Indicator Lamp MIL 24...

Page 19: ...ts Controls Controls Features 41 Choke Lever 41 Ignition Switch 42 Start Button 43 Engine Stop Switch 43 Headlight Dimmer Switch 44 Turn Signal Switch 44 Horn Button 45 Select Switch 45 Reset Switch 4...

Page 20: ...tch lever start button ignition switch horn button front brake lever throttle grip choke lever engine stop switch headlight dimmer switch 11 Operation Component Locations Instruments Controls 05 06 09...

Page 21: ...rear brake pedal storage compartment for U shaped lock 12 Instruments Controls Operation Component Locations 05 06 09 15 48 03 31MBZ610_021...

Page 22: ...helmet holder seat lock shift lever 13 Instruments Controls Operation Component Locations 05 06 09 15 48 09 31MBZ610_022...

Page 23: ...more enjoyable Refer to the gauges indicators and displays frequently Their functions are described on the following pages 1 left turn signal indicator 2 malfunction indicator lamp MIL 3 neutral indi...

Page 24: ...e tachometer needle does not swing to the end of the red zone when it should have your Honda dealer check for problems The malfunction indicator lamp MIL comes on when you turn the ignition switch ON...

Page 25: ...50 mph to 0 mph from 230 km h to 0 km h in km h so that you can make sure the liquid crystal display is functioning properly The low oil pressure indicator and fuel gauge flash when you turn the ignit...

Page 26: ...n coolant is over the specified temperature and or engine oil pressure is below normal operating range If the indicator lights pull safely to the side of the road pages See pages for instructions and...

Page 27: ...right turn signal operates Shows engine speed in revolutions per minute rpm Shows excessive engine rpm range indicated from the beginning of the tachometer red zone in which operation may damage the e...

Page 28: ...ter odometer tripmeter A B Shows riding speed in miles or kilometers per hour page Shows the total miles or kilometers ridden page Shows the number of miles or kilometers ridden since you last reset t...

Page 29: ...switch between the digital clock and stopwatch display page To reset the tripmeter page and stopwatch page To change the speed and mileage units for the speedometer odometer tripmeter mileage countdow...

Page 30: ...dometer two tripmeter A B and mileage countdown display page To change the speed and mileage units for the speedometer odometer tripmeter mileage countdown page To set the mileage countdown page and d...

Page 31: ...display 7 fuel gauge 22 Multi function Display Gauges Indicators Displays Instruments Controls The multi function display includes the following functions high coolant temperature indicator low oil pr...

Page 32: ...use serious engine damage The high coolant temperature indicator flashes and the malfunction indicator lamp MIL lights when the coolant temperature reaches 251 F 122 C At the same time the numbers in...

Page 33: ...ough to cause engine damage The low oil pressure indicator should also flash and the malfunction indicator lamp MIL should also go on when the ignition switch is turned ON The malfunction indicator la...

Page 34: ...hows riding speed in miles or kilometers per hour The speedometer displays both mph and km h The odometer tripmeter mileage countdown displays both mile and km To select mph mile and km h km press and...

Page 35: ...B Mileage Countdown Display Gauges Indicators Displays Instruments Controls The display has three functions odometer tripmeter and mileage countdown Press the select switch to select TOTAL odometer T...

Page 36: ...odometer shows the total miles or kilometers ridden The tripmeter shows number of miles or kilometers ridden since you last reset the meter The tripmeter has two sub modes A and B To reset the tripme...

Page 37: ...he preset figure When the mileage exceeds the preset figure the numeric will flash How to Set Distance Turn the ignition switch ON Press and hold the reset switch for more than 2 seconds Display will...

Page 38: ...lays Instruments Controls Example If you set the trip mileage then reset before completing the set distance the subtraction trip mode will reset to the initial setting If you set the subtraction trip...

Page 39: ...ars Quick setting press and hold the reset switch until the desired third digit appears Press the select switch when the display reaches the desired figure The second digit will be flashing If the ign...

Page 40: ...3 31 Digital Clock Stopwatch Display Gauges Indicators Displays Instruments Controls The display has two functions digital clock and stopwatch Press the reset switch to select digital clock and stopw...

Page 41: ...lock will show hours and minutes up to 12 59 with AM and PM To adjust the time proceed as follows Turn the ignition switch ON Press and hold the select switch for more than 2 seconds in the digital cl...

Page 42: ...appears 3 3 reset switch 33 Gauges Indicators Displays Instruments Controls To set the hour press the reset switch until the desired hour and AM PM are displayed Press the select switch The minute di...

Page 43: ...the hour display To end the adjustment press the select switch or turn the ignition switch OFF The display will stop flashing automatically and the adjustment will be cancelled if the switch is not p...

Page 44: ...s and minutes Stopwatch Measurement Range After measuring 12 hours 59 minutes it returns to 0 hours 0 minutes and will continue counting How to Measure Time Select the stopwatch mode page To measure p...

Page 45: ...reset switch 3 RESET 36 Gauges Indicators Displays Instruments Controls Stopwatch Reset Press and hold the reset switch for more than 2 seconds when the stopwatch is paused 3 05 06 09 15 51 01 31MBZ6...

Page 46: ...ate fuel supply available in a graduated display When all segments up to segment F are lit the fuel tank capacity including reserve is When segment E passes fuel gauge will be displayed as shown in th...

Page 47: ...nts Controls Fuel Gauge Failure Indication When the fuel system has an error the fuel gauge indicators will be displayed as shown in the illustration If this occurs see your Honda dealer as soon as po...

Page 48: ...s Controls The coolant temperature meter shows the coolant temperature digitally USA Fahrenheit F Canada Centigrade C Temperature Meter 1 Below 94 F 34 C Between 95 F 270 F 35 C 132 C Above 270 F 132...

Page 49: ...erheating Message When the coolant temperature reaches 251 F 122 C the numbers in the temperature meter start flashing At the same time the high coolant temperature indicator flashes and the malfuncti...

Page 50: ...FRONT 1 choke lever A fully on B fully off 1 B B A A 41 Choke Lever Controls Features Instruments Controls The choke lever may be used when starting the engine See page 62 05 06 09 15 51 32 31MBZ610_...

Page 51: ...ures Instruments Controls The ignition switch is used for starting and stopping the engine page and to lock the steering for theft prevention page Insert the key and turn it to the right for the ON po...

Page 52: ...The starter motor will not operate if the engine stop switch is in the OFF position when the start button is pushed The start button is used for starting the engine Pushing the button in starts the en...

Page 53: ...will remain on resulting in battery discharge The turn signal switch is used to signal a turn or a lane change To operate move the switch all the way in the proper direction and release it The approp...

Page 54: ...s To operate press the switch page The select switch is also used to change the speed and mileage units for the speedometer odometer tripmeter mileage countdown To change the unit press and hold the s...

Page 55: ...ween the digital clock and stopwatch displays To operate press the switch page The reset switch is also used to reset the tripmeter page and stopwatch page The reset switch is also used to change the...

Page 56: ...adjustments to make for your comfort convenience or safety This section also includes important information about loading For information about adjusting the suspension on your Honda see page Are You...

Page 57: ...For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket whenever you ride Although complete...

Page 58: ...ead comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardl...

Page 59: ...works and handles Practice riding the motorcycle in a safe area to build your skills Do not ride in traffic until you get accustomed to the motorcycle s controls and feel comfortable with its size and...

Page 60: ...o inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconven...

Page 61: ...ars unusual such as a leak or loose cable Make sure the headlight brakelight taillight and turn signals are working properly If you are carrying a passenger or cargo also check the following Make sure...

Page 62: ...e at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after you get on the m...

Page 63: ...ep your motorcycle well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can se...

Page 64: ...cargo check with your Honda dealer for advice and be sure to read the information regarding accessories on page Following are the load limits for your motorcycle includes the weight of the rider passe...

Page 65: ...adjust the rear suspension page To prevent loose items from creating a hazard make sure that all cargo is tied down securely before you ride Place cargo weight as low and close to the center of your m...

Page 66: ...Riding Your motorcycle is equipped with retractable luggage tie down hooks on the underside of the seat To use the hooks remove the seat and pull the hooks outward Install the hooks in the clips and i...

Page 67: ...58 Before Riding 05 06 09 15 53 25 31MBZ610_067...

Page 68: ...our new engine and enjoy optimum performance and service life refer to Break in Guidelines page To protect the catalytic converters in your motorcycle s exhaust system avoid extended idling and the us...

Page 69: ...ge Even if you have ridden other motorcycles take time to become familiar with how this motorcycle works and handles Practice in a safe area until you build your skills and get accustomed to the motor...

Page 70: ...motorcycle is equipped with a side stand ignition cut off system If the side stand is down the engine cannot be started unless the transmission is in neutral If the side stand is up the engine can be...

Page 71: ...ow the procedure for Normal Air Temperature 10 35 C 50 95 F The malfunction indicator lamp MIL and low oil pressure indicator should go off a few seconds after the engine starts If the malfunction ind...

Page 72: ...n hard starting About a half minute after the engine starts push the choke lever forward all the way to fully OFF If idling is unstable open the throttle slightly Low Air Temperature 10 C 50 F or belo...

Page 73: ...close the throttle then open it slightly if idling is unstable If the engine does not start wait 10 seconds then follow the normal starting procedure with the choke OFF If the engine still won t star...

Page 74: ...uld normally remain in the RUN position even when the engine is OFF If your motorcycle is stopped with the engine stop switch OFF and the ignition switch ON the headlight and taillight will remain on...

Page 75: ...e clutch lever It is at this point the transmission of power to the rear wheel resumes Upshift to a higher gear or reduce throttle before engine rpm speed gets too high Learn the relationship between...

Page 76: ...the highest gear that lets the engine run and accelerate smoothly This will give you good fuel economy and effective emissions control When changing gears under normal conditions use these recommende...

Page 77: ...d The increase in engine compression from downshifting will help slow your motorcycle To prevent stalling the engine pull the clutch lever in before coming to a complete stop For support put your left...

Page 78: ...s or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braking or turning may cause loss of control For...

Page 79: ...member that lowering the side stand with the transmission in gear will stop the engine even if the clutch lever is pulled in That is a function of the side stand ignition cut off system Check that the...

Page 80: ...Riding To unlock the steering lock insert and push down on the key and turn it to the right to the OFF position Use the steering lock which locks the handlebar in place Turn the handlebar all the way...

Page 81: ...2 helmet holder wire 3 D ring 4 helmet holder 72 Parking Basic Operation Riding Use the helmet holder wire stored in the tool kit to secure your helmet with your motorcycle Hook the loops of the wire...

Page 82: ...ment due to their size or design Park your motorcycle in a locked garage whenever possible If a garage isn t available park in a concealed area or in a well lit area with enough pedestrian traffic to...

Page 83: ...peration Riding Keep your owner s manual current registration and insurance information with your motorcycle This will make it easier for the authorities to find you if your motorcycle is stolen and r...

Page 84: ...ension page for the extra load Be aware that carrying a passenger or heavy cargo can affect acceleration braking and handling Before riding with a passenger make sure your passenger is wearing the pro...

Page 85: ...76 Basic Operation Riding 05 06 09 15 55 22 31MBZ610_085...

Page 86: ...t once a month and step by step instructions for specific maintenance tasks You ll also find important safety precautions information on fuels and oils and tips for keeping your Honda looking great Fo...

Page 87: ...ilter 103 Coolant 113 Air Cleaner 117 Throttle 119 Clutch System 121 Engine Idle Speed 125 Spark Plugs 127 Suspension 131 Brakes 134 Tires 140 Side Stand 147 Drive Chain 148 Battery 155 Appearance Car...

Page 88: ...ce The periodic checks provide additional confidence in your motorcycle s performance more often if you ride frequently or long distances or anytime you clean your motorcycle unless you have the prope...

Page 89: ...l to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained motorcycle will also help to reduce air pollution Reme...

Page 90: ...ese tasks with the tools provided with your motorcycle Other tasks that are more difficult and require special tools are best performed by professionals Wheel removal should normally be handled only b...

Page 91: ...tial hazards Be sure there is adequate ventilation whenever you operate the engine Let the engine and exhaust system cool before touching Do not run the engine unless instructed to do so To help preve...

Page 92: ...pped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for...

Page 93: ...a month even if you haven t ridden your motorcycle or as often as once a week if you ride frequently or for long distances It s a good idea to perform this maintenance any time you clean your motorcyc...

Page 94: ...of the engine oil page coolant page and brake fluid page Add the correct fluid as necessary and investigate the cause of any low fluid level Tires Wheels Check the air pressure with a gauge and add ai...

Page 95: ...ems involve more extensive procedures and may require special training tools and equipment We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills a...

Page 96: ...form the pre ride inspection page and owner maintenance page at each scheduled maintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly th...

Page 97: ...motorcycle is ridden in unusually wet or dusty areas Maintenance Procedures I inspect and clean adjust lubricate or replace if necessary C clean A adjust L lubricate R replace Replace every 2 years o...

Page 98: ...CLEARANCE ENGINE OIL ENGINE OIL FILTER ENGINE IDLE SPEED RADIATOR COOLANT COOLING SYSTEM SECONDARY AIR SUPPLY SYSTEM EVAPORATIVE EMISSION CONTROL SYSTEM INITIAL 600mi 1 000km or 1month R REGULAR EVER...

Page 99: ...I I 24 38 4 R I I I I I I I I I I NOTE 3 Refer to page 148 135 138 134 121 147 ODOMETER READING Note 1 ITEM FREQUENCY I L EVERY 500 mi 800 km NON EMISSION RELATED ITEMS 90 Maintenance Schedule Servic...

Page 100: ...fy the maintenance was performed If the motorcycle is sold these receipts should be transferred with the motorcycle to the new owner Make sure whoever performs the maintenance completes this record Al...

Page 101: ...Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68...

Page 102: ...fuel fill cap front brake fluid reservoir front brake lever throttle grip choke lever clutch lever 93 Servicing Your Honda Maintenance Component Locations 05 06 09 15 57 17 31MBZ610_102...

Page 103: ...rake caliper front brake caliper coolant reserve tank battery tool kit main fuse engine oil filler cap dipstick rear brake pedal engine oil filter 94 Servicing Your Honda Maintenance Component Locatio...

Page 104: ...fuse box front brake caliper rear spring pre load adjuster spark plugs owner s manual engine idle speed engine oil drain bolt 95 Servicing Your Honda Maintenance Component Locations 05 06 09 15 57 26...

Page 105: ...artment 96 Tool Kit Servicing Your Honda The tool kit is stored in the tool kit compartment under the seat page An optional larger tool kit may be available Check with your Honda dealer s parts depart...

Page 106: ...Your motorcycle provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents in the plastic storage bag in the storage compartmen...

Page 107: ...ion key into the seat lock Turn it clockwise and pull up on the rear of the seat Push forward and then down on the rear of the seat Be sure to securely lock the seat after reinstalling it Insert the f...

Page 108: ...of removal The right side cover must be removed for the battery maintenance The left side cover must be removed for air cleaner suspension adjustment and fuse maintenance The right and left side cover...

Page 109: ...rsists consult your Honda dealer Use of lower octane gasoline can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Light pinging experienced while...

Page 110: ...Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Refer to on page Insert the ignition key in the fuel fill cap and turn it clockwi...

Page 111: ...only outdoors Wipe up spills immediately 102 Fuel Servicing Your Honda Open the cap Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel in...

Page 112: ...ing the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s life Even the best oil wears out Changing oil helps get rid of dirt and deposits in the...

Page 113: ...ls labeled as energy conserving on the circular API service label SAE 10W 40 API classification JASO T 903 standard viscosity weight suggested oil 104 Oil Recommendation Engine Oil Filter Servicing Yo...

Page 114: ...e recommended oil Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range Do not use non detergent vegetable or castor...

Page 115: ...g Your Honda JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is labeled on the oi...

Page 116: ...tion Remove the oil filler cap dipstick and wipe it clean Stop the engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Make sure the low oil pressure indicator goes off If the...

Page 117: ...Use a new genuine Honda oil filter or a filter of equal quality specified for your model If the oil is at or near the upper level mark you do not have to add oil If the oil is below or near the lower...

Page 118: ...e drained fluid page If you do not have the skills or the tools see your Honda dealer Park the motorcycle on its side stand on a firm level surface If the engine is cold start it and let it idle for 3...

Page 119: ...drained fluids is harmful to the environment Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page Pour the drained oil into...

Page 120: ...it by hand Check the condition of the sealing washer on the drain bolt Replace the washer every other time the oil is changed Install the drain bolt and tighten it to the specified torque Fill the cra...

Page 121: ...inutes Hold the motorcycle upright and check that the oil level is at the upper level mark on the oil filler cap dipstick page If a torque wrench is not used for installation see your Honda dealer as...

Page 122: ...specifically recommended for use in aluminum engines Check the antifreeze container label Maintaining the coolant will allow the cooling system to work properly and prevent freezing overheating and co...

Page 123: ...utions Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations of antifreeze up to 60 should only be used to provide additio...

Page 124: ...and see your Honda dealer for repair Coolant should be replaced by your Honda dealer unless you have the proper tools and service data and are mechanically qualified Refer to the official Honda Servic...

Page 125: ...calding you Always let the engine and radiator cool down before removing the radiator cap 116 Coolant Servicing Your Honda You the Environment Improper disposal of drained fluids is harmful to the env...

Page 126: ...ide in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Your motorcycle s air cleaner has very specific performance require...

Page 127: ...Remove the attaching screws 1 and air cleaner housing cover 2 Remove the left side cover page Pull out the air cleaner 3 and clean the air cleaner using compressed air from the outside or replace it i...

Page 128: ...fer to on page Inspection Check freeplay at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Loosen the lock nut Turn the adjuster After adjustment check for smo...

Page 129: ...o on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions I...

Page 130: ...cautions Refer to on page Your motorcycle s manually activated wet multiplate clutch is part of the primary drive system Proper freeplay adjustment allows a smooth gradual engagement when shifting gea...

Page 131: ...Your Honda Inspection Check freeplay If necessary adjust to the specified range Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first Loosen the upper lock nut Turn the upper...

Page 132: ...correct freeplay cannot be obtained attempt adjustment with the lower clutch cable adjuster Loosen the upper lock nut and turn the upper clutch cable adjuster all the way in to provide maximum freepla...

Page 133: ...y If you cannot get proper adjustment or the clutch does not work properly the cable or clutch friction discs may be worn See your Honda dealer or refer to the official Honda Service Manual page Lubri...

Page 134: ...djustment is not a cure all for other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for...

Page 135: ...eed Servicing Your Honda Adjust idle speed with the throttle stop screw Idle speed in neutral Shift into neutral Start the engine Place your motorcycle on its side stand on a firm level surface 3 4 1...

Page 136: ...ug Replacement Inspection Spark Plugs Servicing Your Honda Using spark plugs with an improper heat range can cause engine damage Safety Precautions Use only the recommended type of spark plugs in the...

Page 137: ...diator stay 5 3 4 6 7 128 Spark Plugs Servicing Your Honda Remove the radiator mount bolts and collars Move the radiator out of the way and remove the grommet from the radiator stay Pull the radiator...

Page 138: ...an any dirt from around the spark plug base Using the spark plug wrench provided in the tool kit remove the spark plugs Inspect the electrodes and center porcelain for deposits corrosion or carbon fou...

Page 139: ...e gap should be With the plug washers attached thread the spark plugs in by hand to prevent cross threading Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new p...

Page 140: ...er systems hydraulically control the natural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over road surfaces Consider adjusting your...

Page 141: ...ditions by changing the spring pre load The rear shock absorber includes a damper unit that contains high pressure nitrogen gas Do not attempt to disassemble service or dispose of the damper see your...

Page 142: ...position in sequence 1 2 3 4 5 6 7 or 7 6 5 4 3 2 1 Attempting to adjust directly from 1 to 7 or 7 to 1 may damage the shock absorber Positions 3 to 7 for when the motorcycle is more heavily loaded Al...

Page 143: ...l to drop Frequently inspect the system to ensure there are no fluid leaks Periodically inspect the brake fluid level and the brake pads for wear If the brake lever or brake pedal freeplay does not fe...

Page 144: ...id from a sealed container Be sure to read the label before opening the sealed container An opened container may be contaminated or may have absorbed moisture from the air Apply the brake release it t...

Page 145: ...tion indicates a low fluid level have your Honda dealer add the recommended brake fluid Wipe up spills immediately Avoid contact with skin or eyes In case of contact wash thoroughly and call a doctor...

Page 146: ...level marks If the level is at or below the LOWER level mark check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit have your brake syst...

Page 147: ...ing and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Front Brake Always inspect both pads in both the right and...

Page 148: ...cutouts 139 Brakes Servicing Your Honda Rear Brake Check the cutouts in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service 2 05 06 09 16 03...

Page 149: ...evenly adversely affect handling and are more likely to fail from being overheated Overinflated tires make your motorcycle ride harshly are more prone to damage from road hazards and wear unevenly Ref...

Page 150: ...have some degree of self sealing ability if they are punctured However because leakage is often very slow you should look closely for punctures whenever a tire is not fully inflated Always check air...

Page 151: ...ire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the t...

Page 152: ...s repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If the wear indicators are visible replace the tire immediately as it is no longe...

Page 153: ...safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride Refer to on page The tires that...

Page 154: ...be seriously hurt or killed Always use the size and type of tires recommended in this owner s manual front rear type 145 Tires Servicing Your Honda The recommended tires for your motorcycle are You s...

Page 155: ...ess tires and during hard acceleration or braking a tube type tire could slip on the rim and cause the tire to rapidly deflate Do not install a tube inside a tubeless tire on this motorcycle Excessive...

Page 156: ...utral Raise the side stand Start the engine Pull the clutch lever in Shift the transmission into gear Lower the side stand all the way The engine should stop as you lower the side stand If the engine...

Page 157: ...reas more frequent maintenance will be necessary The service life of the chain depends on proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain or sp...

Page 158: ...e following vertical movement by hand Check drive chain slack at several points along the chain The slack should remain constant If it isn t some links may be kinked and binding Lubricating the chain...

Page 159: ...and rear sprocket teeth for excessive wear or damage If necessary have your Honda dealer replace a worn sprocket Replace the drive chain page if it has damaged rollers loose pins or kinks that cannot...

Page 160: ...if necessary every 500 miles 800 km When operated at sustained high speeds or under conditions of frequent rapid acceleration the chain may require more frequent adjustments Refer to on page Check th...

Page 161: ...th sides of the swingarm Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts clockwise to tighten the chain or counterclockwise to...

Page 162: ...espond If the axle is misaligned turn the right or left adjusting nuts until the marks are aligned and recheck chain slack Torque the rear axle nut to If a torque wrench is not used for this installat...

Page 163: ...by your Honda dealer The O rings can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Use a high flashpoint solvent such a...

Page 164: ...ou remove the battery or at least disconnect the battery cables negative cable first Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the...

Page 165: ...to on page If you plan to store your motorcycle we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life If you do not remove the b...

Page 166: ...side cover Removal Make sure the ignition switch is OFF Remove the seat page Remove the right side cover page Unhook the strap and remove the positive cable from the hook securing it Pull the battery...

Page 167: ...d direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see following section once every 30...

Page 168: ...intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive type battery charger An automotive charger can overheat a mot...

Page 169: ...a mild spray and rinse cleaner degreaser and water Avoid products that contain harsh detergents or chemical solvents that could damage the metal paint and plastic on your motorcycle If your motorcycl...

Page 170: ...your motorcycle We recommend the use of a garden hose to wash your motorcycle High pressure washers like those at coin operated car washes can damage certain parts of your motorcycle After cleaning in...

Page 171: ...a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime Clean the headlight and other plastic parts using a cloth or sponge dampened wi...

Page 172: ...r on the surface to air dry can cause dulling and water spots As you dry inspect for chips and scratches As a precaution ride your motorcycle at a slow speed and apply the brakes several times This wi...

Page 173: ...ner products on the tires or suspension components Refer to on page Refer to on page Use a soft cloth or sponge plenty of water and a mild detergent to clean the matte paint Dry with a soft clean clot...

Page 174: ...polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Apply a high quali...

Page 175: ...irt mud or road salt Clean the wheels after riding through any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compo...

Page 176: ...tomobiles Apply the polish or wax according to the instructions on the container If a surface on your motorcycle is chipped or scratched your Honda dealer has touch up paint to match your motorcycle s...

Page 177: ...168 Servicing Your Honda 05 06 09 16 06 41 31MBZ610_177...

Page 178: ...helpful tips on how to store and transport your Honda and how to be an environmentally responsible motorcycle owner Storing Your Honda 170 Transporting Your Motorcycle 174 You the Environment 175 05 0...

Page 179: ...his procedure requires a means for draining and disposing of drained fuel page Change the engine oil and filter page Make sure the cooling system is filled with a 50 50 antifreeze solution page Fill t...

Page 180: ...ny convenient plastic body part so that they are positioned away from the spark plugs Remove the spark plugs from the engine and store them in a safe place Do not connect the spark plugs to the spark...

Page 181: ...cycle Wax all painted surfaces Apply rust inhibiting oil to the chrome pieces Lubricate the drive chain page Inflate the tires to their recommended pressures page Store your motorcycle in an unheated...

Page 182: ...months change the engine oil page If your motorcycle has been stored for more than two months ask your Honda dealer to drain and replace the fuel Charge the battery page as required Install the batter...

Page 183: ...rea For information about 24 hour emergency assistance see page USA only Do not tow your motorcycle as towing can seriously damage the transmission When contacting a towing or transporting service be...

Page 184: ...he following guidelines for proper disposal It s illegal and thoughtless to put used engine oil in the trash down a drain or on the ground Used oil gasoline coolant and cleaning solvents contain poiso...

Page 185: ...176 Tips 05 06 09 16 07 27 31MBZ610_185...

Page 186: ...lem cannot be safely solved this section also gives instructions on the proper way to have your motorcycle transported For information about transporting your motorcycle see page General Guidelines 17...

Page 187: ...do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made as soon as possible Do not continue riding if you are...

Page 188: ...the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the probl...

Page 189: ...N Shift into neutral Put the transmission in neutral or raise the side stand and pull the clutch lever in Replace with a new fuse of the same rating page Tighten the battery lead Charge the battery pa...

Page 190: ...If the engine still won t start see your Honda dealer Tighten the battery terminal bolts loose battery cables weak battery Charge the battery page If charging doesn t help see your Honda dealer 64 159...

Page 191: ...See your Honda dealer blubbers rich fuel mixture runs erratically misfires See your Honda dealer Check the low oil pressure indicator Refer to page Check the coolant temperature meter Refer to page 1...

Page 192: ...ackfires See your Honda dealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer See you...

Page 193: ...Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much you can do except have your motorcycle transported to a...

Page 194: ...r you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check the air pressure If...

Page 195: ...n the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try inserting an exter...

Page 196: ...nly by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal requires mechanical skill and professional tools Removal Park your motorcycle on a f...

Page 197: ...n the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly Avoid depressing the brake lever when the caliper is off the motorcycle This will force...

Page 198: ...LEFT FRONT 5 3 5 front axle shaft 189 If You Have a Flat Tire Taking Care of the Unexpected Remove the front axle and the wheel 5 5 05 06 09 16 09 05 31MBZ610_198...

Page 199: ...e index line of the front axle shaft with the recessed surface of the fork leg Installation Tighten the front axle bolt to the specified torque Install the brake caliper assemblies onto the fork legs...

Page 200: ...ad to loss of braking capability Tighten the front axle pinch bolt on the right fork leg to the specified torque Operate the front brake and pump the fork several times Check for free wheel rotation a...

Page 201: ...l surface Raise the rear wheel off the ground by placing a support block under the engine Remove the rear axle nut Removal We recommend wheel removal be done only by your Honda dealer or another quali...

Page 202: ...wingarm To avoid damage to the brake hose during removal support the caliper assembly so that it doesn t hang from the hose Do not twist the brake hose Avoid depressing the brake pedal when the wheel...

Page 203: ...nd install the side collars into the rear wheel Avoid getting grease oil or dirt on the disc or pad surfaces Any contamination can cause poor brake performance or rapid pad wear after reassembly Reins...

Page 204: ...proper assembly Improper assembly may lead to loss of braking capability Place the rear wheel into the swingarm and install the drive chain over the rear sprocket While installing the wheel carefully...

Page 205: ...r than normal So will temporary stress such as climbing a hill If you re stuck in stop and go traffic the needle may climb some but the radiator fan is designed to prevent overheating Be aware of thes...

Page 206: ...essary to touch the radiator system If there s a mild leak you can ride for awhile carefully watching the gauge Be prepared to stop and add more coolant or water If the leak is bad transport your moto...

Page 207: ...ON Occasionally it may flicker at or near idling speed Low oil pressure may be caused by an oil leak a low oil level or some problem in the engine s lubrication system If the malfunction indicator lam...

Page 208: ...t fuse box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses a...

Page 209: ...Reconnect the wire connector The spare main fuse is located near the starter magnetic switch Disconnect the wire connector of the starter magnetic switch To access the main fuse remove the right side...

Page 210: ...ted Circuit Fuse Access To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire inside the fuse If the fuse is blown replace it with a spare fuse of the...

Page 211: ...wn fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed If the replacement fuse of th...

Page 212: ...ing safely carefully inspect your motorcycle for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes an...

Page 213: ...otorcycle to them or the nearest Honda dealer The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you Be sure to record your key numb...

Page 214: ...use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your motorcycle s electrical system Bump starting is also not recommended If you can...

Page 215: ...206 Taking Care of the Unexpected 05 06 09 16 11 05 31MBZ610_215...

Page 216: ...nical data plus information on government requirements and how to break in your motorcycle Vehicle Identification 208 Specifications 211 Break in Guidelines 218 High Altitude Carburetor Adjustment 219...

Page 217: ...red when you register your motorcycle They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manual The VIN vehicle i...

Page 218: ...ne number 2 3 RIGHT SIDE 209 Vehicle Identification Technical Information The frame number is stamped on the right side of the steering head The engine number is stamped on the top of the crankcase 2...

Page 219: ...mation The color code is helpful when ordering replacement parts You may record the color and code in the Quick Reference section at the rear of this manual The color label is attached to the frame un...

Page 220: ...29 1 in 740 mm 42 1 in 1 070 mm 55 9 in 1 420 mm 5 5 in 140 mm overall length overall width overall height wheelbase ground clearance Dimensions 211 Specifications Technical Information 05 06 09 16 11...

Page 221: ...or Honda 4 stroke oil Canada only or an equivalent motorcycle oil after disassembly after draining including reserve after draining oil filter change fuel recommendation fuel tank capacity engine oil...

Page 222: ...U27FER9 DENSO 0 031 0 035 in 0 80 0 90 mm 1 400 100 rpm USA Canada or operator and one passenger passenger capacity maximum weight capacity spark plug standard compression ratio bore stroke displacem...

Page 223: ...hain 42 teeth 15 teeth drive engine sprocket driven rear wheel sprocket or primary reduction gear ratio 1st 2nd 3rd 4th 5th 6th final reduction standard sprocket sizes final drive Power Transmission 2...

Page 224: ...MICHELIN Pilot ROAD S BRIDGESTONE BT 56F RADIAL N MICHELIN Pilot ROAD S BRIDGESTONE BT 56R RADIAL G radial tubeless caster trail tire size front tire size rear generator battery tire pressure rear co...

Page 225: ...23 8W 12V 23W 12V 5W 30A 10A 20A 2 bulbs front rear 2 bulbs headlight turn signal lights brake tail light license light main other fuses Lights Fuses 216 Specifications Technical Information 05 06 09...

Page 226: ...N m 3 1 kgf m 16 lbf ft 22 N m 2 2 kgf m 65 lbf ft 88 N m 9 0 kgf m oil drain bolt oil filter front wheel axle bolt front wheel caliper fixing bolts front wheel axle pinch bolts rear wheel axle nut T...

Page 227: ...on Help assure your motorcycle s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid...

Page 228: ...ease fuel consumption To compensate you can have the carburetors adjusted for high altitude riding See your Honda dealer However the carburetors must be returned to standard factory specifications bef...

Page 229: ...U S Environmental Protection Agency EPA the California Air Resources Board CARB and Environment Canada require that your motorcycle comply with applicable exhaust emissions standards during its usefu...

Page 230: ...e terms of the Distributor s Warranties for Honda Motorcycle Emission Control Systems is necessary in order to keep the emissions system warranty in effect USA only The combustion process produces car...

Page 231: ...ntroduces filtered air into the exhaust gases in the exhaust port The secondary air injection system helps improve emission performance This motorcycle complies with the requirements of the California...

Page 232: ...ough idle Misfiring or backfiring during acceleration After burning backfiring Poor performance driveability and poor fuel economy The oxidation catalytic converter is in the exhaust system Through ch...

Page 233: ...TE TAMPERING ARE THE FOLLOWING ACTS TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED U S federal law prohibits or Canadian provincial laws may prohibit the following acts or the causing thereof T...

Page 234: ...ckfiring stalling or otherwise not running properly This motorcycle is equipped with an oxidation catalytic converter The catalytic converter contains precious metals that serve as catalysts promoting...

Page 235: ...ded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The follo...

Page 236: ...pill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl...

Page 237: ...228 Technical Information 05 06 09 16 13 36 31MBZ610_237...

Page 238: ...on your warranty and how to get an official Honda service manual Authorized Manuals 230 Warranty Coverage 233 Warranty Service 234 Contacting Honda 235 Your Honda Dealer 236 The Honda Rider s Club US...

Page 239: ...nly Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic serv...

Page 240: ...Add 6 Calif Add 8 25 231 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By compl...

Page 241: ...ney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving advance authoriza...

Page 242: ...mportant to realize that your warranty applies to defects in material or workmanship of your Honda Your warranty coverage does not apply to normal wear or deterioration associated with using the motor...

Page 243: ...results of the inspection If the problem is covered under warranty your dealer will perform the warranty repairs for you If you have questions about warranty coverage or the nature of the repair it i...

Page 244: ...ied with your vehicle Please include the following information in your letter name address and telephone number product model year and frame VIN serial number date of purchase dealer name and address...

Page 245: ...only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department...

Page 246: ...nsport vehicle as long as your Honda is aboard or in tow Vehicle transport to the nearest Honda dealer or service center if necessary An exclusive HRCA website complete with access to the official Hon...

Page 247: ...fety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor ve...

Page 248: ...239 Consumer Information 05 06 09 16 14 48 31MBZ610_248...

Page 249: ...Indicator and Malfunction Indicator Lamp MIL 24 Speedometer 25 Changing the Speed and Mileage Unit 25 Odometer Tripmeter A B Mileage Countdown Display 26 Odometer 27 Tripmeter A B 27 Mileage Countdow...

Page 250: ...delines 55 Luggage Tie Down Hooks 57 Safe Riding Precautions 60 Starting Stopping the Engine 61 Preparation 61 Starting Procedure 62 Flooded Engine 64 How to Stop the Engine 65 Shifting Gears 66 Braki...

Page 251: ...Fuel 100 Engine Oil Filter 103 Coolant 113 Air Cleaner 117 Throttle 119 Clutch System 121 Engine Idle Speed 125 Spark Plugs 127 Suspension 131 Brakes 134 Tires 140 Side Stand 147 Drive Chain 148 Batte...

Page 252: ...Indicator Lights 198 If a Fuse Blows 199 If You Crash 203 If You Lose Your Key 204 If Your Battery Is Low or Dead 205 Vehicle Identification 208 Specifications 211 Break in Guidelines 218 High Altitu...

Page 253: ...stment 134 pad wear 138 braking 68 break in guidelines 218 capacity fuel 101 care appearance 160 chain drive 148 cleaner air 117 cleaning appearance care 160 cleaning matte color painted surface 164 c...

Page 254: ...s 220 engine flooded 64 idle speed 125 low oil pressure 198 number 208 oil 103 overheats 196 pinging 100 starting 61 stop switch 43 stopping 65 won t start 179 environment 175 flat tire 184 flooded en...

Page 255: ...altitude carburetor adjustment 219 high beam indicator 17 Honda contacting 235 Rider s Club 237 dealer 236 Honda service manual 230 horn button 45 identification vehicle 208 idle speed engine 125 ign...

Page 256: ...steering 71 maintenance component location 93 importance 80 periodic 84 record 91 safety 81 schedule 86 malfunction indicator lamp MIL 14 17 manual service 230 matte color painted surface clean 164 m...

Page 257: ...eporting safety defects 238 reset switch 46 rider training 2 50 Rider s Club Honda 237 riding basic operation 59 clothing 48 precautions 60 safety 2 safety precautions 60 with passenger or cargo 75 od...

Page 258: ...numbers 208 service customer 235 manuals 230 warranty 234 shifting gears 66 side stand 147 side stand ignition cutoff system 61 spark knock 100 spark plugs 127 specifications 211 speedometer 25 stand...

Page 259: ...mer 44 ignition 42 reset 46 select 45 turn signal 44 tachometer 14 18 temperature meter coolant 39 theft prevention tips 73 throttle 119 tires air pressure 140 flat 184 replacing 144 tool kit 96 train...

Page 260: ...Index W V vehicle identification no VIN 208 warranty coverage 233 extended 233 service 234 washing your motorcycle 160 weight limit 55 wheels front removal 187 rear removal 192 05 06 09 16 15 49 31MB...

Page 261: ...252 Memo 05 06 09 16 15 51 31MBZ610_261...

Page 262: ...engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of cos...

Page 263: ...Reference Quick Reference VIN Frame No Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 05 06 09 16 16 01 31MBZ61...

Page 264: ...heels fluids lights freeplay drive chain fuses nuts bolts unleaded gasoline pump octane number 86 or higher Engine Oil API Service Classification SG or higher except oils labeled as energy conserving...

Page 265: ...6R RADIAL G MICHELIN Pilot ROAD S 10A 20A 30A CR9EH 9 NGK U27FER9 DENSO 42 psi 290 kPa 2 90 kgf cm 36 psi 250 kPa 2 50 kgf cm or or or radial tubeless Quick Reference Quick Reference Tires Fuses Spark...

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