Honda 2005 FSC600A SILVER WING Owner'S Manual Download Page 119 | Manualshive

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110

Servicing Your Honda

Engine Oil, Filter & Strainer Screen

Other viscosities shown in the following
chart may be used when the average
temperature in your riding area is within
the indicated range.

Do not use non-detergent, vegetable, or
castor based racing oils.

Do not use API SH or higher oils
displaying a circular API ‘‘energy
conserving’’ service label on the
container. They may affect lubrication
and clutch performance.

Your scooter does not need oil additives.
Use the recommended oil.

04/09/27 21:44:48 31MCT630_119

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Summary of Contents for 2005 FSC600A SILVER WING

Page 1: ...e without notice and without incurring any obligation This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold This Owner s Manual covers t...

Page 2: ...2005 Honda FSC600D A SILVER WING OWNER S MANUAL 04 09 27 21 30 43 31MCT630_002...

Page 3: ...tents and an index at the back of the book As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your Honda other prop...

Page 4: ...knows your scooter best and is dedicated to your complete satisfaction You may also want to visit our website at www honda com Happy riding California Proposition 65 Warning This product contains or...

Page 5: ...ed operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to w...

Page 6: ...on t follow instructions A Few Words About Safety Safety Messages Safety Headings Safety Section Instructions This entire manual is filled with important safety information please read it carefully su...

Page 7: ...safety related labels on your scooter The location and function of indicators and controls on your scooter and operating instructions for various controls and features The importance of wearing a helm...

Page 8: ...technical facts Information on warranties emission controls how to get Honda service manuals and Sequential listing of topics in this owner s manual Handy facts about fuel engine oil tire sizes and a...

Page 9: ...04 09 27 21 31 30 31MCT630_009...

Page 10: ...recommendations to help you ride your scooter safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your scooter Important...

Page 11: ...ven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet and make sure your passenger does the same We also recommend that you wear e...

Page 12: ...me with your new scooter USA only Some drivers do not see scooters because they are not looking for them To make yourself more visible wear bright reflective clothing position yourself so other driver...

Page 13: ...jor cause of scooter accidents Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to...

Page 14: ...ith operating any controls cont d Modifying your scooter or using non Honda accessories can make your scooter unsafe Before you consider making any modifications or adding an accessory be sure to read...

Page 15: ...ned for these attachments and their use can seriously impair your scooter s handling We strongly advise you not to remove any original equipment or modify your scooter in any way that would change its...

Page 16: ...ead contact your Honda dealer for a replacement Safety labels on your scooter either warn you of potential hazards that could cause serious injury or they provide important safety information Read the...

Page 17: ...For USA For Canada 8 Safety Labels Scooter Safety 04 09 27 21 32 31 31MCT630_017...

Page 18: ...cators and controls you would normally use before or while riding your scooter Component Locations 10 Gauges Indicators Displays 13 Multi function Display 20 Coolant Temperature Meter 21 Fuel Gauge 23...

Page 19: ...h rearview mirror headlight dimmer switch front brake lever ignition switch rear brake lever rear brake fluid reservoir tachometer multi function display right fairing compartment left fairing compart...

Page 20: ...el fill cap center compartment rear spring pre load adjuster right fairing compartment air cleaner parking brake lever coolant reserve tank tool kit storage compartment 11 Component Locations Instrume...

Page 21: ...ger footpeg side stand center stand main fuse battery left fairing compartment rear spring pre load adjuster helmet holder fuse box 12 Component Locations Instruments Controls 04 09 27 21 32 50 31MCT6...

Page 22: ...llowing pages 1 tachometer 2 tachometer red zone 3 left turn signal indicator 4 speedometer 5 right turn signal indicator 6 low oil pressure indicator 7 coolant temperature indicator 8 multi function...

Page 23: ...e coolant temperature indicator PGM FI malfunction indicator lamp MIL and V matic indicator light for a few seconds and then go off when you turn the ignition switch ON If one of these indicators does...

Page 24: ...lay from the bottom up in sequence Thereafter it will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly The displays are ident...

Page 25: ...ed zone left turn signal indicator amber Flashes when the left turn signal operates speedometer Shows riding speed in miles USA or kilometers Canada per hour Lights when engine oil pressure is low eno...

Page 26: ...or instructions and cautions The display includes the following functions Shows coolant temperature page Shows approximate fuel supply available page odometer 7 8 Shows the total miles USA or kilomete...

Page 27: ...button MODE button Selects tripmeter A tripmeter B or odometer page Also used to set the digital clock page high beam indicator blue Lights when the headlight is on high beam V matic indicator amber L...

Page 28: ...on as possible Lights as a reminder that you have not released the parking brake lever 13 14 15 PGM FI malfunction indicator lamp MIL red parking brake indicator red anti lock brake system ABS indicat...

Page 29: ...n 7 MODE button 20 Multi function Display Gauges Indicators Displays Instruments Controls The multi function display includes the following functions Both the digital clock and tripmeter will reset if...

Page 30: ...coolant temperature meter 21 Coolant Temperature Meter Gauges Indicators Displays Instruments Controls The coolant temperature meter shows the coolant temperature digitally 1 04 09 27 21 34 03 31MCT63...

Page 31: ...us engine damage Overheating Message When the coolant temperature rises above a certain level segment H goes on At the same time the coolant temperature indicator lights If this occurs stop the engine...

Page 32: ...ls When segment E flashes you should refill the tank as soon as possible The amount of fuel remaining when the flashing starts is approximately The fuel gauge liquid crystal display shows the approxim...

Page 33: ...tal miles USA or kilometers Canada ridden The tripmeter A and tripmeter B show number of miles USA or kilometers Canada ridden since you last reset the meter To select the odometer tripmeter A or trip...

Page 34: ...rols cont d The digital clock shows the hour and minute To adjust the time proceed as follows Press and hold both the MODE button and RESET button for more than 2 seconds The clock will be set in the...

Page 35: ...tors Displays Instruments Controls To set the hour press the RESET button until the desired hour and AM PM are displayed Press the MODE button The minute display will start flashing 3 4 04 09 27 21 34...

Page 36: ...he minute display will return to 00 when 60 is reached without affecting the hour display To end the adjustment press the MODE button or turn the ignition switch OFF The display will stop flashing aut...

Page 37: ...res Instruments Controls To unlock the steering lock insert and push down on the key and turn it to the right to the OFF position The ignition switch is used for starting and stopping the engine page...

Page 38: ...switch is in the OFF position when the start button is pushed The start button is used for starting the engine Pushing the button in starts the engine See page The engine stop switch is used to stop t...

Page 39: ...er direction and release it The appropriate turn signal lights will start blinking To cancel the light push the switch in If your scooter is stopped with the ignition switch ON and the engine stop swi...

Page 40: ...ro the tripmeter To reset the tripmeter press and hold the button for about 2 3 seconds page The MODE button is used to select odometer tripmeter A or tripmeter B To select from one tripmeter to the o...

Page 41: ...ore riding check that the parking brake indicator is turned OFF and make sure that the rear brake is fully released so there is no drag on the rear wheel Be sure the parking brake is applied while sta...

Page 42: ...1 parking brake lever To release To apply 1 1 33 Controls Features Instruments Controls 04 09 27 21 35 37 31MCT630_042...

Page 43: ...34 Instruments Controls 04 09 27 21 35 39 31MCT630_043...

Page 44: ...ion also includes important information about loading For information about adjusting the suspension on your Honda see page Are You Ready to Ride 36 Protective Apparel 36 Rider Training 38 Is Your Sco...

Page 45: ...protection is not possible wearing proper gear can reduce the chance of injury when you ride Following are suggestions to help you choose the proper gear If you must carry an extra helmet while ridin...

Page 46: ...ead comfortably and securely A bright colored helmet and reflective strips can make you more noticeable in traffic An open face helmet offers some protection but a full face helmet offers more Regardl...

Page 47: ...well as protection Bright colored and reflective clothing can help make you more noticeable in traffic Avoid loose clothes that could get caught on any part of your scooter Developing your riding skil...

Page 48: ...S wear a helmet You should also wear a face shield or goggles Wear bright or reflective clothing Wear gloves Clothes should be close fitting Boots should be close fitting have low heels and offer ankl...

Page 49: ...Wheels Before each ride it s important to inspect your scooter and make sure any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or eve...

Page 50: ...unusual such as a leak or loose cable Make sure the headlight brake light taillight and turn signals are working properly If you are carrying a passenger or cargo also check the following Make sure y...

Page 51: ...e at least once a month no matter how often you ride Remember be sure to take care of any problem you find or have your Honda dealer correct it before you ride Check these items after you get on the s...

Page 52: ...keep your scooter well maintained with good tires and brakes you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can se...

Page 53: ...are the load limits for your scooter includes following maximum compartment weights The left and right fairing compartment are for lightweight items The weight of added accessories will reduce the ma...

Page 54: ...ish to secure a jacket or other small items to the seat when you are not riding with a passenger If you wish to carry more cargo check with your Honda dealer for advice and be sure to read the informa...

Page 55: ...suspension page To prevent loose items from creating a hazard make sure that all cargo is tied down securely before you ride Place cargo weight as low and close to the center of your scooter as possib...

Page 56: ...you do not exceed the maximum load and cargo weight limits The center compartment is designed to carry up to cont d To Open the Center Compartment Insert the ignition key 2 into the seat lock 3 and tu...

Page 57: ...f not closed the center compartment light will remain lit resulting in battery discharge Do not place luggage or clothing near the seat catch It could make the seat difficult to open if it gets caught...

Page 58: ...Cargo in the left fairing compartment should not exceed Be careful not to flood this area when washing your scooter To Open the Left Fairing Compartment Insert the ignition key 2 and turn it clockwis...

Page 59: ...he right fairing compartment should not exceed Be careful not to flood this area when washing your scooter Do not open and close the right fairing compartment while riding the scooter To Open the Righ...

Page 60: ...be adjusted to the rider s preference To Adjust the Backrest Open the seat page remove the bolts on the back and move the backrest back and forth to the rider s preference Install the bolts After cle...

Page 61: ...ght Comfort Convenience Before Riding The trunk light turns ON automatically when the seat is opened It remains ON as long as the seat is opened regardless of the position of the ignition switch 1 04...

Page 62: ...It also provides important information on riding with a passenger or cargo To protect the catalytic converter in your scooter s exhaust system avoid extended idling and the use of leaded gasoline Saf...

Page 63: ...page Even if you have ridden other scooters take time to become familiar with how this scooter works and handles Practice in a safe area until you build your skills and get accustomed to the scooter...

Page 64: ...cannot be started Do not use the electric starter for more than 5 seconds at a time Release the start button for approximately 10 seconds before pressing it again Operate the starter button for slight...

Page 65: ...ng Lock the rear wheel by squeezing the rear brake lever and setting the parking brake lever The electric starter will only work when the rear brake lever is pulled in and the side stand is up Any Air...

Page 66: ...asic Operation Riding Make sure the engine stop switch is at RUN Turn the ignition switch ON cont d The low oil pressure indicator should go off a few seconds after the engine starts If the low oil pr...

Page 67: ...use the scooter to move forward suddenly With the throttle closed push the start button Release the start button as soon as the engine starts Be sure to keep the throttle closed and the parking brake...

Page 68: ...the normal starting procedure If the engine starts then open the throttle slightly if idling is unstable If the engine does not start wait 10 seconds then follow steps again If the engine still won t...

Page 69: ...ne is OFF Emergency Engine Stop To stop the engine in an emergency use the engine stop switch To operate press the switch to the OFF position To stop the engine turn the ignition switch OFF If your sc...

Page 70: ...the left side of the scooter and push it forward and off the center stand cont d To prevent unexpected movement make sure the throttle is closed and the parking brake is locked page before moving the...

Page 71: ...62 Riding Basic Operation Riding Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter To unlock the rear wheel release the parking brake lever 3 4 1 04 09...

Page 72: ...and check for safe traffic conditions Grasp the handlebars firmly with both hands To accelerate open the throttle gradually The scooter will move forward To decelerate close the throttle Do not blip...

Page 73: ...peration Riding To slow the scooter reduce the throttle and apply the front and rear brakes together Using only one brake reduces stopping performance Excessive brake application may cause either whee...

Page 74: ...ration Riding When approaching a corner or turn slow the scooter by closing the throttle fully and applying both the front and rear brakes at the same time After completing a turn open the throttle gr...

Page 75: ...g Basic Operation Riding When descending a steep grade close the throttle fully and apply both the front and rear brakes to slow the scooter Avoid continued use of the brakes which may cause the brake...

Page 76: ...For your safety Exercise extreme caution when braking accelerating or turning Ride at slower speeds and allow for extra stopping distance Keep the scooter as upright as possible Use extreme caution wh...

Page 77: ...lete stop put your left foot down first then your right foot down Your scooter is equipped with a Combined Braking System Operating the front brake lever applies the front brake Operating the rear bra...

Page 78: ...cooter When riding in wet or rainy conditions or on loose surfaces the ability to maneuver and stop will be reduced All of your actions should be smooth under these conditions Rapid acceleration braki...

Page 79: ...equivalent scooter without ABS ABS cannot make up for road conditions bad judgment or improper operation of the brakes It is still your responsibility to ride at reasonable speeds for weather road sur...

Page 80: ...the ignition ON again The light should come on and go off after you ride the scooter at speeds above 6 mph 10 km h If it does not go off ABS is not functioning but the brakes still work the Combined...

Page 81: ...e angle If you have to park on a soft surface insert something solid under the stand for support To lower the center stand stand on the left side of the scooter Hold the left handle grip and the left...

Page 82: ...on Riding Use the steering lock which locks the handlebar in place Turn the handlebar all the way to the left or right Push in on the ignition key and turn it to LOCK Remove the key To unlock the stee...

Page 83: ...rking Basic Operation Riding Use the helmet holder to secure your helmet with your scooter Open the seat page Hang your helmet on the holder hook Close the seat Check that it is locked 4 2 47 04 09 27...

Page 84: ...a waiting truck In addition to the steering lock use a good quality anti theft device made specifically to lock a scooter to a secure object Keep your owner s manual current registration and insuranc...

Page 85: ...er or cargo you must be careful not to exceed the total load limits for this vehicle page Make sure your cargo is properly secured page Be aware that carrying a passenger or heavy cargo can affect acc...

Page 86: ...d CARB see page For information about replacing fuses see page cont d To help keep your scooter in good shape this section includes a Maintenance Schedule for required service a list of periodic check...

Page 87: ...e 97 Rear Cover Removal 98 Left Side Cover Removal 99 Right Side Cover Removal 101 Right Fairing Compartment Removal 103 Throttle 125 Engine Idle Speed 127 Spark Plug 129 Suspension 132 Brakes 135 Tir...

Page 88: ...service data and are mechanically qualified The following table summarizes the three types of inspections and servicing recommendations for your scooter Both the pre ride inspection and the scheduled...

Page 89: ...al to your safety It s also a good way to protect your investment get maximum performance avoid breakdowns and have more fun A properly maintained scooter will also help to reduce air pollution Rememb...

Page 90: ...a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn...

Page 91: ...ool before touching Do not run the engine unless instructed to do so To help prevent the scooter from falling over park it on a firm level surface using the side stand or a maintenance stand to provid...

Page 92: ...ped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement If you have the tools and skills required for...

Page 93: ...ions In addition to the regularly scheduled maintenance page and daily pre ride inspection page consider performing the periodic checks on the following page at least once a month even if you haven t...

Page 94: ...brake lever page and throttle grip Check the levels of the engine oil page coolant page and brake fluid page Add the correct fluid as necessary and investigate the cause of any low fluid level Check t...

Page 95: ...his schedule are provided in an official Honda Service Manual available for purchase page The service intervals in this Maintenance Schedule are based on average riding conditions Some items will need...

Page 96: ...aintenance period Each item on the maintenance schedule requires some mechanical knowledge Certain items particularly those marked and may require more technical information and tools Consult your Hon...

Page 97: ...ace Service more frequently if the scooter is ridden in unusually wet or dusty areas Service more frequently if the scooter is ridden often at full throttle or in the rain Replace every 2 years Replac...

Page 98: ...R R I 8 12 8 I I C R R R C I I I I 16 25 6 I I C R I R R C I I I I 24 38 4 I I R C R R R C I R I I I 20 32 0 C I 12 19 2 R C I I 4 6 4 C I Refer to page 122 124 129 108 113 113 127 118 ODOMETER READIN...

Page 99: ...OES WEAR SIDE STAND SUSPENSION NUTS BOLTS FASTENERS WHEELS TIRES STEERING HEAD BEARINGS Refer to page 136 139 135 32 149 ODOMETER READING Note 1 ITEM FREQUENCY NON EMISSION RELATED ITEMS 90 Maintenanc...

Page 100: ...ify the maintenance was performed If the scooter is sold these receipts should be transferred with the scooter to the new owner Make sure whoever performs the maintenance completes this record All sch...

Page 101: ...Miles km Odometer Date Notes Performed By 24 000 38 400 28 000 44 800 32 000 51 200 36 000 57 600 40 000 64 000 44 000 70 400 48 000 76 800 52 000 83 200 56 000 89 600 60 000 96 000 64 000 102 400 68...

Page 102: ...front brake fluid reservoir ignition switch throttle rear brake lever rear brake fluid reservoir front brake lever 93 Component Locations Servicing Your Honda 04 09 27 21 42 47 31MCT630_102...

Page 103: ...nter compartment rear spring pre load adjuster air cleaner parking brake lever coolant reserve tank engine idle speed rear brake caliper tool kit storage compartment 94 Component Locations Servicing Y...

Page 104: ...side stand center stand main fuse battery rear spring pre load adjuster fuse box front brake caliper spark plugs 95 Component Locations Servicing Your Honda 04 09 27 21 42 56 31MCT630_104...

Page 105: ...r handle spark plug wrench tool bag 5 mm hex wrench The tool kit is stored in the storage compartment under the seat page Some roadside repairs minor adjustments and parts replacement can be performed...

Page 106: ...reful not to flood this area when washing your scooter Your scooter provides storage for the owner s manual so you ll have it with you for easy reference Store your owner s manual and other documents...

Page 107: ...l Safety Precautions Refer to on page Removal The rear cover must be removed to remove the left and right side cover Remove the screws 1 Remove the rear cover 2 Installation Installation can be done i...

Page 108: ...icing Your Honda Safety Precautions Refer to on page The left side cover must be removed to service the main fuse Removal cont d Remove the rear cover page 98 Open the seat page 47 Remove the A screws...

Page 109: ...ide Cover Removal Servicing Your Honda Installation Installation can be done in the reverse order of removal Remove the A hook 3 from the side of turn signal light case 4 Remove the B hooks 5 from the...

Page 110: ...ide Cover Removal Safety Precautions Refer to on page The right side cover must be removed to service the air cleaner Removal cont d Remove the rear cover page 98 Open the seat page 47 Remove the A sc...

Page 111: ...ide Cover Removal Servicing Your Honda Remove the A hook 2 from the side of turn signal light case 3 Remove the B hooks 4 from the B slots 5 Remove the prongs 6 from the grommets 7 Remove the C hooks...

Page 112: ...ccess the coolant reserve tank Open the right fairing compartment cover page 50 Remove the screw 1 Pry up on the edge of the right fairing compartment 2 to release the right left and rear hooks 3 as s...

Page 113: ...s fewer engine deposits and extends the life of exhaust system components Your engine is designed to use any gasoline that has a pump octane number of 86 or higher Gasoline pumps at service stations n...

Page 114: ...hile operating under a heavy load such as climbing a hill is no cause for concern If pinging or spark knock occurs at a steady engine speed under normal load change brands of gasoline If pinging or sp...

Page 115: ...dure Fuel Capacity Fuel Servicing Your Honda Safety Precautions Refer to on page Fuel tank capacity Open the fuel tank lid The tank should be refilled as soon as possible when the E segment in the fue...

Page 116: ...ing Your Honda Fuel Insert the ignition key in the fuel fill cap and turn it clockwise Add fuel until the level reaches the bottom of the filler neck Avoid overfilling the tank There should be no fuel...

Page 117: ...hanges should be performed more frequently than specified in the maintenance schedule Using the proper oil page and filter and regularly checking adding and changing oil will help extend your engine s...

Page 118: ...olybdenum additives 4 stroke oil or an equivalent motorcycle oil API classification JASO T 903 standard viscosity weight suggested oil 109 Oil Recommendation Servicing Your Honda Engine Oil Filter Str...

Page 119: ...n your riding area is within the indicated range Do not use non detergent vegetable or castor based racing oils Do not use API SH or higher oils displaying a circular API energy conserving service lab...

Page 120: ...da Engine Oil Filter Strainer Screen JASO T 903 standard The JASO T 903 standard is an index to choose engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the...

Page 121: ...en Safety Precautions Refer to on page Remove the oil filler cap dipstick and wipe it clean Stop the engine and wait 2 3 minutes Start the engine and let it idle for 3 5 minutes Park your scooter on i...

Page 122: ...d the recommended oil until it reaches the upper level mark Do not overfill Reinstall the oil filler cap dipstick Check for oil leaks Refer to on page This procedure requires mechanical skill and prof...

Page 123: ...Engine Oil Park the scooter on its center stand on a firm level surface If the engine is cold start it and let it idle for 3 5 minutes Turn the engine off Wait 2 3 minutes for the oil to settle Place...

Page 124: ...osal of drained fluids is harmful to the environment Remove the oil filter with a filter wrench and let the remaining oil drain out Discard the oil filter in an approved manner page cont d Pour the dr...

Page 125: ...ately Install the oil filler cap dipstick securely Install the new oil filter and tighten it by hand Using an oil filter wrench attachment and a torque wrench tighten the new oil filter to the specifi...

Page 126: ...t used for installation see your Honda dealer as soon as possible to verify proper assembly Start the engine and let it idle for 3 5 minutes Stop the engine and wait 2 3 minutes With the scooter on it...

Page 127: ...ning corrosion protection inhibitors specifically recommended for use in aluminum engines Check the antifreeze container label Use only distilled water as a part of the coolant solution Water that is...

Page 128: ...reeze to less than 40 will not provide proper corrosion protection Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance Higher concentrations o...

Page 129: ...ng temperature check the coolant level in the reserve tank It should be between the UPPER and LOWER level marks Remove the reserve tank cap Always add coolant to the reserve tank Do not attempt to add...

Page 130: ...t Servicing Your Honda You the Environment Improper disposal of drained fluids is harmful to the environment Safety Precautions To properly dispose of drained coolant refer to page Refer to on page Co...

Page 131: ...ride in unusually wet or dusty areas Your Honda dealer can help you determine the correct service interval for your riding conditions Proper air cleaner maintenance can prevent premature engine wear...

Page 132: ...r Servicing Your Honda Remove the right side cover page 101 Remove the A screws 1 that secure the air cleaner housing cover 2 Remove the B screw 3 that secures the air cleaner 4 Discard the air cleane...

Page 133: ...ankcase breather tube plug Remove the plug to drain the deposits in the tube Reinstall the crankcase breather tube plug Service the crankcase breather more frequently if your scooter is ridden in the...

Page 134: ...y at the throttle grip flange Freeplay If necessary adjust to the specified range Adjustment Turn the adjuster Loosen the lock nut Slide the throttle cable boot After adjustment check for smooth rotat...

Page 135: ...o on page Check that the throttle assembly is positioned properly and the securing bolts are tight Check for smooth rotation of the throttle from fully open to fully closed in all steering positions I...

Page 136: ...other problems in your engine s fuel delivery system Adjusting the idle will not compensate for a fault elsewhere The engine must be at normal operating temperature for accurate idle speed adjustment...

Page 137: ...ng Your Honda Open the seat page Lock the rear wheel by lowering parking brake lever and squeezing the rear brake lever page Start the engine Adjust idle speed with the throttle stop screw Idle speed...

Page 138: ...Servicing Your Honda Safety Precautions Using spark plugs with an improper heat range can cause engine damage Refer to on page Use only the recommended type of spark plugs in the recommended heat ran...

Page 139: ...e the plug maintenance lid Clean any dirt from around the spark plug bases Disconnect the spark plug caps Take care to avoid damaging the spark plug wire when disconnecting the caps Using the spark pl...

Page 140: ...arts in the reverse order of removal First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the plug again 1 8 turn after it seats If installing a n...

Page 141: ...sion pre load whenever you change your normal load by adding or subtracting a passenger cargo or accessories or when the road or riding conditions change The way you ride your scooter and the type of...

Page 142: ...uspension Servicing Your Honda The rear suspension can be adjusted for rider and passenger weight and riding conditions by changing the spring pre load Do not attempt to disassemble service or dispose...

Page 143: ...ed to the same position Position 1 for a light load and smooth road conditions Position 2 standard position Positions 3 to 5 for when the motorcycle is more heavily loaded Also increase spring pre loa...

Page 144: ...he brake lever freeplay does not feel within the normal range while riding check the brake pads for wear page Worn pads should be replaced If the pads are not worn beyond the recommended limit there i...

Page 145: ...the recommended brake fluid Do not add or replace brake fluid except in an emergency If you do add fluid have your Honda dealer check the system as soon as possible The recommended brake fluid is Hond...

Page 146: ...in or eyes In case of contact wash thoroughly and call a doctor immediately if it contacts your eyes Place your scooter in an upright position on a firm level surface Check the fluid level It should b...

Page 147: ...replaced If the pads are not worn beyond the recommended limit have your brake system inspected for leaks Other Inspections Make sure there are no fluid leaks Check for deterioration or cracks in the...

Page 148: ...usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutouts in each pad If eith...

Page 149: ...ts 1 140 Brakes Servicing Your Honda Check the cutouts in each pad If either pad is worn to the cutout replace both pads as a set See your Honda dealer for this service Rear Brake 1 04 09 27 21 48 40...

Page 150: ...ne and put the scooter on its center stand on level ground Count the number of clicks before the brake starts to take hold by slowly pulling the grip down from the fully returned position Parking brak...

Page 151: ...ted for the load you are carrying The following pages give detailed information on how and when to check your air pressure how to inspect your tires for wear and damage and our recommendations for tir...

Page 152: ...condition may lose one to two psi per month if not checked and adjusted regularly Tubeless tires have some degree of self sealing ability if they are punctured However because leakage is often very sl...

Page 153: ...ire or the tread Replace any tire that has a bump or bulge Cuts slits or cracks in the tires Replace the tire if you can see fabric or cord Nails or other foreign objects embedded in the side of the t...

Page 154: ...s repaired either temporarily or permanently will have lower speed and performance limits than a new or undamaged tire If the wear indicators are visible replace the tire immediately as it is no longe...

Page 155: ...to safely carry as much weight If you choose to have a tire repaired be sure the repair work is performed by a professional and that the wheel is balanced before you ride Refer to on page If you have...

Page 156: ...ously hurt or killed Always use the size and type of tires recommended in this owner s manual type 147 Tires Servicing Your Honda You should replace the tires with tires of the same size load range an...

Page 157: ...ortant Safety Reminders Do not install a tube inside a tubeless tire on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tires on this scooter The rims are designed f...

Page 158: ...he side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease Lower the side stand all the way The engine should stop as you lower the side stand If the engine...

Page 159: ...ater as you would with a conventional type battery Electrical accessories use current from the battery even when the ignition is OFF Limited operation also allows the battery to discharge If you have...

Page 160: ...ou do not remove the battery we recommend disconnecting the battery cables negative cable first You will get the best storage results from removing the battery and slow trickle charging it every 30 da...

Page 161: ...cing Your Honda The battery is located in the battery box below the seat Open the seat page Remove the screw then remove the battery cover Disconnect the negative terminal lead from the battery first...

Page 162: ...from freezing temperatures and direct sunlight Clean the battery box after removing the battery for storage Dry the battery box and if paint is missing re paint the area Slow charge the battery see fo...

Page 163: ...eriods without risking damage to the battery However do not intentionally leave the charger connected longer than the time period recommended in the charger s instructions Avoid using an automotive ty...

Page 164: ...our scooter is still warm from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your scooter in bright sunlight may cause the finish to fade because wa...

Page 165: ...s of your scooter We recommend the use of a garden hose to wash your scooter High pressure washers like those at coin operated car washes can damage certain parts of your scooter After cleaning inspec...

Page 166: ...quid or a product made especially for washing scooters or automobiles Wash your scooter with a sponge or a soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to rem...

Page 167: ...raking performance If the inside of the headlight lens appears clouded immediately after washing it should clear after a few minutes of riding Using plenty of water clean the windshield with a soft cl...

Page 168: ...oducts on the tires or suspension components Suggestions for using spray cleaner s follow Replace the windshield if scratches cannot be removed and they obstruct clear vision Take care to keep battery...

Page 169: ...r polish and wipe with a non abrasive cloth Use a spray cleaner degreaser If necessary rub with a sponge Rinse and dry Apply a spray cleaner polish and wipe with a non abrasive cloth Apply a high qual...

Page 170: ...gh any of these substances Use a wet sponge and mild detergent Avoid stiff brushes steel wool or cleaners containing abrasives or chemical compounds After washing rinse with plenty of water and dry wi...

Page 171: ...scooter consider using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for scooters or automobile...

Page 172: ...ew helpful tips on how to store and transport your Honda and how to be an environmentally responsible scooter owner Storing Your Honda 164 Transporting Your Scooter 167 You the Environment 168 04 09 2...

Page 173: ...storing it That way needed repairs won t be forgotten and it will be easier to get your scooter running again We suggest you perform the following procedures to keep your scooter in top condition The...

Page 174: ...e the tires to their recommended pressures page Reinstall the spark plugs and spark plug caps To prevent rusting in the cylinders perform the following Remove the spark plug caps from the spark plugs...

Page 175: ...breathing coated materials that restrict air flow and allow heat and moisture to accumulate Refer to on page Uncover and clean your scooter If your scooter has been stored for more than two months ask...

Page 176: ...rea For information about 24 hour emergency assistance see page USA only Do not tow your scooter as towing can seriously damage the transmission When contacting a towing or transporting service be sur...

Page 177: ...recycling center Call your local or state office of public works or environmental services to find a recycling center in your area and to get instructions on how to dispose of non recyclable wastes O...

Page 178: ...blem cannot be safely solved this section also gives instructions on the proper way to have your scooter transported For information about transporting your scooter see page General Guidelines 170 If...

Page 179: ...ecific problems follow Keeping your scooter well maintained is the best way to reduce the possibility of having a problem on the road However since problems can arise even with well maintained machine...

Page 180: ...f the problem may be a simple operational oversight If you have a problem starting the engine or experience poor engine performance the following information may help you If you can t correct the prob...

Page 181: ...ghten the battery lead dead battery Charge the battery page If charging doesn t help see your Honda dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See...

Page 182: ...r weak battery loose battery cables Tighten the battery terminal bolts flooded engine See page loose or unconnected spark plug caps Install the spark plug caps securely If the engine still won t start...

Page 183: ...Honda dealer runs erratically misfires See your Honda dealer low oil pressure Check the coolant temperature indicator Refer to page Check the low oil pressure indicator Refer to page 127 180 182 Engin...

Page 184: ...ackfires See your Honda dealer If applicable switch to the recommended octane gasoline page or change your brand of gasoline If the problem persists see your Honda dealer See your Honda dealer See you...

Page 185: ...Transported If a tire has a major puncture or a cut in the tread or sidewall or the bead has come loose from the rim there is probably not much you can do except have your scooter transported to a Ho...

Page 186: ...r you should ride slowly not over 30 mph 50 km h and carefully preferably without a passenger or cargo until the tire is replaced or permanently repaired Stop frequently and check the air pressure If...

Page 187: ...n the tire tread do not remove it at this time The idea here is to do something to temporarily stop the leak If you have a tubeless tire repair kit you can pull out the nail and try inserting an exter...

Page 188: ...Unexpected Safety Precautions Refer to on page We recommend wheel removal be done only by your Honda dealer or another qualified mechanic Do not attempt to remove the wheel on your own Wheel removal...

Page 189: ...ll temporary stress such as climbing a hill If you re stuck in stop and go traffic the temperature may climb some but the radiator fan is designed to prevent overheating Be aware of these variations a...

Page 190: ...It isn t necessary to touch the radiator system If the reserve tank is low or empty don t ride without adding coolant page After adding coolant turn the engine on and check the temperature meter If th...

Page 191: ...in the engine s lubrication system Check for an oil leak If the indicator comes on while you re riding don t ignore it Pull safely to the side of the road Stop the engine as soon as it s safe to do s...

Page 192: ...box cover which fuse or fuses control that component Check those fuses first but check all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and chec...

Page 193: ...king Care of the Unexpected Main Fuse A Access Disconnect the wire connector of the starter magnetic switch Pull the main fuse out If it is blown install the spare main fuse Install the left side cove...

Page 194: ...rcuit Fuse Access To check or replace a circuit fuse pull the old fuse out of its retaining clips Look for a burned wire inside the fuse If the fuse is blown replace it with a spare fuse of the same r...

Page 195: ...o not have a spare fuse and you cannot ride the scooter without fixing the problem take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily I...

Page 196: ...riding safely carefully inspect your scooter for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes an...

Page 197: ...eventative action Store one duplicate key in a safe place at home and carry a second duplicate in your wallet If you lose your key and aren t carrying a duplicate either get your spare or have one mad...

Page 198: ...t charge the battery or it appears unable to hold a charge contact your Honda dealer Jump starting is not recommended especially if you use an automobile battery The greater amperage of an automobile...

Page 199: ...190 Taking Care of the Unexpected 04 09 27 21 54 52 31MCT630_199...

Page 200: ...acities and other technical data plus information on government requirements and how to break in your scooter Vehicle Identification 192 Specifications 195 Break in Guidelines 201 Emission Control Sys...

Page 201: ...rial numbers are required when you register your scooter They may also be required when ordering replacement parts You may record these numbers in the Quick Reference section at the rear of this manua...

Page 202: ...mber 4 4 engine number 193 Vehicle Identification Technical Information The frame number is stamped on the right side of the frame body The engine number is stamped on the left side of the crankcase 3...

Page 203: ...Identification Technical Information The color label is located in the center compartment The color code is helpful when ordering replacement parts You may record the color and code in the Quick Refe...

Page 204: ...62 8 in 1 595 mm 5 5 in 140 mm 485 lbs 220 kg 503 lbs 228 kg FSC600D FSC600A overall length overall width overall height wheelbase ground clearance dry weight Dimensions Weight 195 Specifications Tech...

Page 205: ...s 4 stroke oil or an equivalent motorcycle oil 3 2 US qt 3 0 including reserve after disassembly after draining after draining oil filter change fuel recommendation fuel tank capacity engine oil capac...

Page 206: ...cargo and accessories intake exhaust or 0 031 0 035 in 0 80 0 90 mm 366 lbs 166 kg 375 lbs 170 kg Canada USA passenger capacity maximum weight capacity idle speed valve clearance cold spark plug gap...

Page 207: ...cm less than 200 lbs 90 kg of added weight more than 200 lbs 90 kg of added weight bias ply tubeless tire size rear tire size front trail caster primary reduction final reduction generator battery ti...

Page 208: ...12V 21 5W 2 12V 21W 2 12V 21W 2 12V 5W 12V 3 4W front rear headlight turn signal lights brake tail light license light trunk light Lights 199 Specifications Technical Information 04 09 27 21 56 12 31...

Page 209: ...7 kgf m 11 lbf ft 15 N m 1 5 kgf m 10A 15A 30A 10A 15A 30A FSC600D FSC600A oil filter oil plug other fuses main A main B Fuses Torque Specifications 200 Specifications Technical Information 04 09 27...

Page 210: ...ion Help assure your scooter s future reliability and performance by paying extra attention to how you ride during the first 300 miles 500 km During this period avoid full throttle starts and rapid ac...

Page 211: ...exhaust emissions standards during its useful life when operated and maintained according to the instructions provided The EPA also requires that scooters built after January 1 1983 comply with applic...

Page 212: ...onoxide CO oxides of nitrogen NOx and hydrocarbons HC Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subje...

Page 213: ...various sensors to determine how much air is going into the engine It then controls how much fuel to inject under all operating conditions The system constantly adjusts the ignition timing reducing t...

Page 214: ...rough chemical reactions they convert HC and CO in the engine s exhaust to carbon dioxide CO and water vapor This scooter complies with the requirements of the California Air Resources Board CARB evap...

Page 215: ...ring Poor performance driveability and poor fuel economy If you are aware of any of the following symptoms have the vehicle inspected and repaired by your authorized Honda scooter dealer Symptoms The...

Page 216: ...rol prior to its sale or delivery to the ultimate purchaser or while it is in use or the use of the vehicle after such device or element of design has been removed or rendered inoperative by any perso...

Page 217: ...cal reactions to take place It can set fire to any combustible materials that come near it Park your scooter away from high grasses dry leaves or other flammables A defective catalytic converter contr...

Page 218: ...ded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The follo...

Page 219: ...pill fuel when filling the fuel tank Wipe up any spills immediately If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline METHANOL methyl...

Page 220: ...on your warranty and how to get an official Honda service manual Authorized Manuals 212 Warranty Coverage 215 Warranty Service 216 Contacting Honda 217 Your Honda Dealer 218 The Honda Rider s Club US...

Page 221: ...Helm Inc USA only Canada See your Honda dealer to order authorized manuals Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation...

Page 222: ...d Total Sub Total Qty 213 Order On Line www helminc com Order Toll Free 1 888 CYCLE93 OR Consumer Information NOTE For Credit Card Orders Only 1 888 292 5393 Monday Friday 8 00 AM 6 00 PM EST By compl...

Page 223: ...ney order enclosed payable to Helm Inc U S funds only Do not send cash MasterCard VISA Discover Account Number Date These Publications cannot be returned for credit without receiving advance authoriza...

Page 224: ...enance However you should have the proper tools and service information and be mechanically qualified Failures that occur due directly to improper maintenance are not covered Almost all of your warran...

Page 225: ...andling of the situation we suggest you discuss your problem with the appropriate member of the dealership s management team If the problem has already been reviewed with the Service Manager Parts Man...

Page 226: ...ied with your vehicle Please include the following information in your letter name address and telephone number product model year and frame VIN serial number date of purchase dealer name and address...

Page 227: ...only The same quality that went into your Honda can be found in Genuine Honda replacement parts You ll also find comparable quality in the accessories and products available from the parts department...

Page 228: ...s insider information and more Vehicle transport to the nearest Honda dealer or service center if necessary 24 hour toll free roadside assistance for your new Honda includes roadside assistance for yo...

Page 229: ...fety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor ve...

Page 230: ...221 Consumer Information 04 09 27 21 58 32 31MCT630_230...

Page 231: ...ns 5 Safety Labels 7 Component Locations 10 Gauges Indicators Displays 13 Multi function Display 20 Coolant Temperature Meter 21 Fuel Gauge 23 Odometer Tripmeter A B 24 Digital Clock 25 Controls Featu...

Page 232: ...ading Guidelines 45 Cargo Compartments 47 Center Compartment 47 Left Fairing Compartment 49 Right Fairing Compartment 50 Comfort Convenience 51 Adjustable Backrest 51 Trunk Light 52 Safe Riding Precau...

Page 233: ...tenance 84 Maintenance Schedule 86 Maintenance Record 91 Component Locations 93 Tool Kit 96 Owner s Manual Storage 97 Rear Cover Removal 98 Left Side Cover Removal 99 Right Side Cover Removal 101 Righ...

Page 234: ...e Quits or Won t Start 171 If You Have a Flat Tire 176 If Your Engine Overheats 180 If the Low Oil Pressure Indicator Lights 182 If a Fuse Blows 183 If You Crash 187 If You Lose Your Key 188 If Your B...

Page 235: ...dentification 192 Specifications 195 Break in Guidelines 201 Emission Control Systems 202 Catalytic Converter 208 Oxygenated Fuels 209 Authorized Manuals 212 Warranty Coverage 215 Warranty Service 216...

Page 236: ...227 Table of Contents 04 09 27 21 59 03 31MCT630_236...

Page 237: ...ner 122 air pressure tires 142 American Honda contacting 217 apparel protective 36 appearance care 155 authorized manuals 212 capacity fuel 106 care appearance 155 catalytic converter 208 cleaning app...

Page 238: ...al clock 25 display check 15 multi function 20 emission control systems 202 engine flooded 59 idle speed 127 low oil pressure 182 number 193 oil 108 overheats 180 pinging 105 starting 55 stop switch 2...

Page 239: ...ight dimmer switch 30 high beam indicator 13 holder hook 74 Honda contacting 217 Rider s Club 219 dealer 218 Honda service manual 212 horn button 31 identification vehicle 192 idle speed engine 127 ig...

Page 240: ...44 loading guidelines 45 location components gauges indicators controls 10 maintenance 93 lock steering 73 maintenance importance 80 periodic 84 record 91 safety 81 schedule 86 manual service 212 maxi...

Page 241: ...ear brake lock 32 rear cover removal 98 removal left side cover 99 rear cover 98 right fairing compartment 103 right side cover 101 reporting safety defects 220 RESET button 31 rider training 3 38 Rid...

Page 242: ...e cover removal left 99 right 101 side stand 149 side stand ignition cutoff system 55 spark knock 105 spark plug 129 specifications 195 speedometer 13 stand side 149 start button 29 starting engine 55...

Page 243: ...replacing 146 tool kit 96 training rider 3 38 transporting your scooter 167 tripmeter 24 trouble unexpected 169 troubleshooting starting 171 turn signal indicator 13 vehicle identification no VIN 192...

Page 244: ...235 Memo 04 09 27 21 59 45 31MCT630_244...

Page 245: ...236 Memo 04 09 27 21 59 47 31MCT630_245...

Page 246: ...engine of your Honda can be the most expensive component to repair Proper maintenance especially the use of the recommended fluids and filters prevents premature wear and damage Frequent causes of cos...

Page 247: ...Reference Quick Reference VIN Frame No Engine No Frame No Ignition Key No Color Label Owner s Name Address City State Phone Dealer s Name Address City State Phone Service Mgr 04 09 27 21 59 57 31MCT63...

Page 248: ...ride page tires leaks loose parts brakes indicators lights Engine Oil Check the following items monthly page tires fluids lights freeplay fuses nuts bolts Maximum Weight Capacity API Service Classific...

Page 249: ...30A 10A 15A 30A FSC600D FSC600A Type Quick Reference Quick Reference Tires Fuses ethylene glycol antifreeze silicate free for aluminum engines in 50 50 solution with Pro Honda HP Coolant or an equiva...

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