Honda 2002 Civic Hatchback Service Manual Download

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Summary of Contents for 2002 Civic Hatchback

Page 1: ...rd Instrument Panel Removal lnstallation Driver s Dashboard LowerCover Removat Installation Driver s Dashboard UnderCover Remova t Insta llation Oriver s Pocket Removal lnstallation ShiftLever TrimRem...

Page 2: ...nt Fuel FillDoorOpener Cable Replacement HoodLatch Rep1acement Fuel FillDoorOpener Replacement Hatch Handle Replacement Hatch Latch Replacement Hatch Lock Cylinder Replacement Frame Subf rameReplaceme...

Page 3: ...a DOORSASHTRIM Replacement page20 10 DOOR GLASS OUTER WEATHERSTRIP Replacement page20 10 DOOR Position Adiustment page 20 12 t POWER DOOR LOCKSWITCH Driver s DOOR OUTER TRIM K p IJ A A dq W2 Ya J ait...

Page 4: ...ge 20 9 CYLINDER ROO PROTECTOR GLASS Replacement page20 9 Adjustment page20 11 6X W STRIKER Adjustment page20 13 LATCH Replacement page20 7 RETAINER CLIP POWERDOOR LOCKACTUATOR OUTER HANDLE PROTECTOR...

Page 5: ...e B Pushthe door grip cover C out to release the hook D andtab E andpulloutthe coverto releasethe tabs F and hook G by hand then removethe cover 20 4 3 Removethe armrestcover A Takecarenotto scratchth...

Page 6: ...r breakingit FastenerLocations 95mm 3 74 in l 12mm r q i 0 17in l r _ r Clip 9 ffi EtA l m m 0 04 in l 45mm 1 77 in l 7 Disconnect the innerhandlecable A from the innerhandle B anddisconnectthe powerd...

Page 7: ...ctor B 3 Pullthe protectordown to release the hook C from the door Fastener Location Screw 1 2 5 20 6 4 Disconnect the cylinderrod A and release the retainerclip B then removethe lockcylinder C Discon...

Page 8: ...nstallthe lockcylinder Besurethe clipisfullyseated inthesloton the lockcylinder Whenreinstalling thedoorpanel makesurethe plasticcoveris installedproperly and is sealed aroundthe coversDerimeter DoorL...

Page 9: ...ghthe holein the door Takecarenotto bend the outerhandlerod B cylinderrod C lockrod D andinnerhandle cable E Fastener Locations 8 Screw U 6 x 1 0 m m 5 N m 0 5kgf m 4 tbf ft 20 8 9 Installthelatchin t...

Page 10: ...0 m m 8 N m 0 8 kgf m 6 rbf ftl Remove thebolts C andloosen thebolts D then remove theregulator E through theholeinthe door Applymultipurpose grease to allthesliding surfaces oftheregulator A wheresho...

Page 11: ...im lnstallthetrim in the reverseorderof removal 3 20 10 DoorGlassOuterWeatherstrip Replacement NOTE Puton glovesto protectyour hands Takecarenotto scratchthe door 1 Remove thepowermirror seepage20 15...

Page 12: ...stallation Checkfor water leaks seestep7 on page20 121 Test drive andcheckfor wind noase 14 r o tL rrt DoorGlassAdjustment NOTE Checkthe weatherstrips and glassrun channelfor damageor deterioration an...

Page 13: ...nel seepage20 4 9 Test drive andcheckfor wind noise 300mm 12in l 20 12 DoorPositionAdiustment NOTE Checkfor equalgapsbetweenthe front rear and bottomdoor edgesandthe body Checkthatthe door and body ed...

Page 14: ...r A The strikernuts arefixed butthestriker canbe adjusted slightly up or down andin or out 1 Loosenthe screws B rhen inserta shoptowel C betweenthe body and striker Lightlytlghtenthe screws Wrapthe st...

Page 15: ...ndex POWER MIRROR Replacement page 20 15 a b r J 4 1 TWEETER TWEETER MIRROR MOUNTCOVER MIRROR HOLDER Replacement page20 15 __ Q MOUNT REARVIEW MIRROR Replacement page 20 16 POWER MIRROR ACTUATOR Repla...

Page 16: ...f removal and notetheseitems Makesurethe connectoris pluggedin properly Attachthe harnessclip Mirror HolderReplacement 1 Carefully pulloutthebottomedgeofthe mirror holder A by hand Takecarenotto scrat...

Page 17: ...iewmirror A down towardthe bottomof the windshield then detachit from the spring B in the mount C and removethe rearviewmirror Takecarenotto scratchthe mirror Dase 3 lf necessary removethe springfrom...

Page 18: ...STENER 2 Self adhesive type glassside SIDERUBBER DAM WINDSHIELD SIDETRIM m _ lny S RErA NER 6 f N tJ e N8 CLIP 4 Blue CLIP WINDSHIELD Beplacement page20 19 SPOILER FASTENER 2 Selt adhesive type LOWER...

Page 19: ...ont d OUARTER GLASS UPPER CLIP FRONT SEAL tsetladhesive typel n iT J n l l l Pl v I LowERcLrp _ Self adhesive type b I R ARCLIP Self adhesive type OUARTER GLASS Beplacement page 20 29 LEV EMBLEM 03mod...

Page 20: ...s seepage20 95 Removethe molding A from the upperedgeof the windshield B lf necessary cutthe moldingwith a utilityknife lf the old windshieldisto be reinstalled make alignmentmarksacrossthe glassand b...

Page 21: ...ntirewindshieldopening flange Do not scrapedown to the paintedsurfaceofthe body damagedpaintwill interferewith proper bonding Removethe rubberdam andfasteners from the oooy 11 Cleanthe body bondingsur...

Page 22: ...E Becarefulnotto touchthewindshieldwhere adhesive will beaoolied t 3 14 Gluethemolding A withadhesive tape B 3M4212 or equivalent to the upperedgeofthe windshield C Besurethealignment mark D of the mo...

Page 23: ...aroundthe edgeof the windshield A betweenthe dams B andmolding C asshown thenlightly wipe it off with gauzeor cheesecloth Applyglassprimerto the molding Do not apply body primerto the windshield and d...

Page 24: ...the cartridgewithout air pockets to ensurecontinuousdelivery Putthe cartridgein a caulkinggun and run a beadof adhesive A aroundthe edgeof the windshield B betweenthe dams C andmolding D asshown Apply...

Page 25: ...s seepage20 95 NOTE Thecowl coverclipsmay not setproperlyif the windshieldadhesiveistoo wet Installthe clips A B on bothsidetrim C lf the clip D is damaged replacethe sidetrim andclips as an assembly...

Page 26: ...tors A 4 lf the old rearwindow is to be reinstalled make alignmentmarksacrossthe glassand bodywith a grease pencrl Apply protective tapealongthe insideand outside edgesof thehatch Usingan awl makea ho...

Page 27: ...ngsurfaceis kept free of water oil and grease 10 20 26 11 Gluethesideupperfasteners A andsidelower fasteners B with adhesivetape 3M 5312 or equivalent Gluetheupperrubberdams C with adhesive tape NITTO...

Page 28: ...d 14 Remove the rearwindow 15 Witha sponge applya lightcoatof glassprimer alongthe edgeof the rearwindow A upper rubberdams B and lower rubberdam C as shown then lightlywipe it off with gauzeor cheese...

Page 29: ...20mm 10 79 in l 2 m m 0 08in 1 7 Beforefilling a cartridge cuta V in the end ofthe nozzle A asshown 20 28 7 mm 0 27in I 18 Packadhesiveintothe cartridgewithout air pockets to ensurecontinuousdelivery...

Page 30: ...e vehiclestandfor at least4 hoursafterrearwindow installation lf the vehiclehasto be usedwithin the first 4 hours it must be drivenslowly 22 Reinstallall remaining removed parts NOTE Advisethe custome...

Page 31: ...yremovethe quarterglass 20 30 6 With a putty knife scrapethe old adhesivesmooth to a thickness of about2 mm 0 08in on the bondingsurfacearoundthe entirequanerglass opening flange Do not scrapedown to...

Page 32: ...terglass 11 Alignthe upperclip A andlowerclip B withthe edgeof the quarterglass C then anachthem with adhesive tape NITTO571 or equivalent to the insidefaceof the quarterglass andalignthe center of th...

Page 33: ...mm 3 9i1in 45 mm 1 77 in 3 5mm 0 r4in l 30mm 11 18 in l 50mm I 1 97in 1 t 6 mm 0 24in n L v 20 32 13 With a sponge applya lightcoatof glassprimer alongthe edgeof the rubberdam A andfront seal B asshow...

Page 34: ...cartridge cut a V in the end ofthe nozzle A asshown 10mm 0 39in 20mm 0 79 in t 5 7 mm 10 27 in 20 33 16 Packadhesiveintothe cartridgewithout air pockets to ensurecontinuousdelivery Putthe cartridgein...

Page 35: ...erglass usea softshoptowel dampenedwith alcohol 19 Letthe adhesivedry for at leastt hour thenspray water overthe quarterglassandcheckfor leaks Markthe leakingareas letthe quarterglassdry then sealwith...

Page 36: ...andOoenino Drao Check page20 48 DRAINCHANNEL Replacement page20 39 5 a t c _ a BR CKEI COVER LIMITSWITCH AUTO STOP SWITCH Adjustment page 20 46 E R I CABLE TUBE REAR BRACKET E ESTOP a MOONROOF CONTRO...

Page 37: ...etweendeflectorsealand roof panel 2 Checkfor a insufficient deflectorextension 3 Checkfor a deformeddeflector Motor noise 1 Checkfor a loosemotor 2 Check for a worngearor bearing 3 Checkfor a deformed...

Page 38: ...d A 6 x 1 0 m m I N m 0 9 kgf m 7lbt ft 3 lf necessary repeaton the oppositeside B GlassReplacement L Close theglassfully Slidethesunshade alltheway back Removethe screws A then removeboth bracket cov...

Page 39: ...derof removal and checkthatlhe deflectorarm base B and deflectorlink pivotbase C line up with the samealignment lines D lf necessary adjust them forwardor backwardso the edgeof the deflector seal E to...

Page 40: ...cations Screw 2 Release the drainchannel A from both hooks B of thedrainchannel sliderby pulling thedrain channelforward 4 Remove thedrainchannel A Installthe channel inthe reverse orderof removal and...

Page 41: ...erspacers B Fastener Locations Screw 4 tF 3 Removethe screws then removebothspacers 20 40 4 While liftingthe front portionofthe sunshade A movethe sunshadeforwarduntilyou canseeboth sunshade rearhooks...

Page 42: ...Letthe water run freelyfrom a hosewithout a nozzle Do not usea high pressure spray 1 Motor Replacement Removethe headliner seepage20 54 Puton glovesto protectyour hands Disconnecl the connector A and...

Page 43: ...es Ei and removethe moonroof relays F FastenorLocations Bolt 10 um 6 x 1 0 m m 9 8N m 1 0 kgf m 7 2lbf ft 4 5 2 irl Removethe interiorharness G by detaching the harnessclips H With an assistantholding...

Page 44: ...the reverse order of removal and notetheseitems Before installing theframe clearthedraintubes and drainvalvesusingcompressed air Checkthe frame seal Clean thesurface ofthe frame When installingthe fra...

Page 45: ...bletube sidebracket F andthe cable tube mountingscrews G from bothsidesof the frame H Fastener Locations A rScrew 2 B Screw 2 r Position switch side 6 x 1 0 m m A c g aN m No switch sidel o E Bolt 2 S...

Page 46: ...sshouldbe replaced Apply multipurposegreaseto the glassbracket A andguiderailportionof theframe B indicatedby the arrows Beforereinstalling the motor makesureboth linklifters areparallel andinthefully...

Page 47: ...hown Checkthe glassfit to the roof panelandthe glassheight seepage20 37 5 x 0 8 m m 5 N m 0 5kgf m 4lbf ft 3 Withan open end wrench loosen the limitswitchmountingbolts C 4 Adjustthe limit switch D Mov...

Page 48: ...ereyouhearafaintclickwhenthe switchcam F pushesthe switch auto stop Checkthatthe switchplatecontactsthe switchbracket G Checkthe operationof the glassby operatingthe moonroofswitch Fromthe tilt upposi...

Page 49: ...eepage20 41 then check The gearportionandthe innercablefor breakage and damage lf the gearportionis broken replace themotor lf the innercableis damaged removethe frame seepage20 42 and replace the cab...

Page 50: ...SHELF page20 5l REARSIDETRIM PANEL page20 51 B PILLARUPPEBTRIM page20 50 DOOROPENING TRIM page20 50 A PILLAR TRIM page20 50 Removal lnstallation page2054 KICKPANEL page20 50 DOORSILLTRIM page20 50 Rep...

Page 51: ...epage20 51 2 Installthetrim in the reverseorderof removal and notetheseitems Replace anydamaged clips Apply liquidthreadlockto the anchorboltsbeforereinstallatior Beforeinstallingthe anchorbolts makes...

Page 52: ...tconnectoris pluggedin properly lfthethreadsontherearsidetrimpanel mounting self tapping ETscrewsareworn out useanoversized self tappingETscrew P N90137 S1A Eo1 1 madespecifically forthisapplication W...

Page 53: ...renotto bendor scratchthe trim and panels 1 To remove the reartrim panel remove thechildseattetheranchor seepage23 11 2 Removethe trim as shown 3 Installthe trim in the reverse orderof removal andrepl...

Page 54: ...Removethe trim in the sequenceshown Hatchuppertrim panel Lefthatchsidetrim Righthatchsidetrim Hatchlowertrim panel 2 Installthe trim in thereverse orderof removal andreplace anydamaged clips FastenerL...

Page 55: ...2 C pillar trim bothsides seepage20 51 Moonroofswitch seepage22 112 Spotlights seepage22 961 Ceilinglight seepage22 96 Removethe sunvisor A and holder B from both srdes 1 Removethe caps C 2 Removethe...

Page 56: ...ace anyclipsthatremaininthe roofduring removal Reinstallthe clipsbackinthe headliner beforeinstallation F C l i p 2 H C l i p 2 CarpetReplacement SRScomponentsare locatedin this area Reviewthe SRScomp...

Page 57: ...and notetheseitems Takecarenotto damage wrinkle ortwistthe carpeL Makesurethe seatharnesses are routed correctly Slipthecarpetundertherearsidetrim panelon eachsideproperly Replace theclipif it sdamage...

Page 58: ...earconsole up then removeit Fastener Locations B Screw 2 C Clip 2 2 Removethe front console A 1 Pulloutthedashboard centerlowercover B to detachthe clips C 2 Dlsconnect the accessory power socket conn...

Page 59: ...Consoles FrontConsoleDisassembly Reassembly NOTE Takecarenotto scratchthe consoleand relatedparts FastenerLocations Screw 8 C FRONTCONSOLE a BEVERAGE HOLDER ASSEMBLY CONSOLE BOX 20 58...

Page 60: ...he clips B andhooks C 2 Gentlypull out the upperportionto release the clips D andhooks E FastenerLocations B clip 2 DD Clip 2 4 Installthepanelin the reverseorderof removal and pushthe clipand hookpor...

Page 61: ...erin the reverseorderof removal and pushthe clip portioninto placesecurely 20 60 Driver sPocketRemoval lnstallation NOTE Puton glovesto protectyour hands Takecarenotto scratchthe dashboardand related...

Page 62: ...ift levertrim C from underthe trim to releasethe clips D and hooks E of the leftside Fastener D clip i F V Locations 2 E Hook 2 a7 r t1 u 4 Pulloutthe shift levertrim A by handto release the remaining...

Page 63: ...ver sdashboardIower coveropenings loosenthe bolts A securingthe centerpanel B 2 FastenerLocations A Bolt 2 x 0 8mm 5 N m 20 62 4 Pullout the centerpanel A to release the clips B and hooks C and remove...

Page 64: ...onionsinto place securety GloveBoxRemoval lnstallation SRScomponentsare locatedin this area Reviewthe SRScomponent locations seepage23 13 andthe precautions andprocedures seepage23 14 intheSRS section...

Page 65: ...fromthedashboard B Fastener Locations Screw 7 6hD t 4 Remove the screws lhen remove the slde vent A FastenerLocations Screw 4 5 lnstallthe sideventin thereverse orderof removal 20 64 Beverage HolderR...

Page 66: ...ons Screw 3 4 lnstallthe tray in the reverseorderof removal Passenger s TrayRemoval Installation NOTE Take carenotto scratch thedashboard Putongloves to protect yourhands 1 2 3 4 Removethe dashboard s...

Page 67: ...requencies for the preset buttons Disconnect the negativecablefrom the battery and wait at leastthreeminutesbeforebeginningwork Removetheseitems Driver sdashboardlowercover seepage20 59 Driver sdashbo...

Page 68: ...nginecompartmentwire harnessconnectors l from the under dash fuse relavbox J Middleportion 8 Disconnect the floor wire harnessconnectors A andcombination subharness connector B Passenger s side 9 From...

Page 69: ...rd mountingboltsof the middleportionbefore reinstallation Beforetighteningthe bolts makesureeachwire harnessandcontrolcablesare not pinched Makesurethe connectorsarepluggedin properly andthe antennale...

Page 70: ...E andcruisecontrolmain switchconnector F Separate thedashboard andsteering hangerbeam Faslener Locations A r B o l t 4 B S c r e w 9 5 N m 0 5kgf m 4lbf ftl 5 Installthe beamin thereverse orderof rem...

Page 71: ...ent page20 81 Seat back StrikerReplacement page20 81 Seat back CoverReplacement page 20 82 SeatCushionCoverReplacement page20 84 FRONTSEAT Removal lnstallation page20 i1 Disassembly Reassembly Driver...

Page 72: ...protective tapeto preventdamage Takecarenotto scratchthe body or tearthe seat covers Puton glovesto protectyour hands 1 Makesureyou havethe anti theft codefor the radio thenwrite down the frequencies...

Page 73: ...shown thedriver s seatis similarexceptit hasno OPDSunitconnector With the helpof an assistant carefullyremovethe front seatthroughthe front door opening Installthe seatinthe reverse orderof removal a...

Page 74: ...renotto tearthe seamsor damagethe seatcovers Puton glovesto protectyour hands Whenpryingwith a flat tipscrewdriver wrap it with protective tapeto preventdamage Apply multipurposegreasetothe moving por...

Page 75: ...ntdamage Apply multipurposegreaseto the moving portionof the seattrack To Drevent wrinklesin the seatcushioncover stretchthe materialevenlyoverthe pad lvlake surethe rearseataccess cableis connectedpr...

Page 76: ...yfrom oil Oil cancorrodethe sensorcausingit to fail Puton glovesto protectyour hands Seat back Cover Removethe front seatiseepage20 71 Withsideairbag Fromundertheseatcushion detachthe sideairbagconnec...

Page 77: ......

Page 78: ...iB andremovethe cover A installthecoverin the reverseorderof removal and notetheseitems Fitall the hooksof the headrest front trim intothe holesin theheadrest reartrim thenpushon the headrest trim un...

Page 79: ...ltbuckle seestep4 on page23 6 3 From undertheseatcushion detachthe side airbagconnectorclip and on the passenger s seat detachthe OPDSunitconnectorclip Release the hookspringsfrom the seatcushionframe...

Page 80: ...r r 8 Installthecover in the reverseorderof removal and notetheseitems To preventwrinkleswhen installlnga seat cushioncover makesurethe materialis stretchedevenlyoverthe pad beforesecuring theclipsan...

Page 81: ...i t h t h e c e n t e r s h o u l d e r b e l t m a k e s u r e t h e r e a r e n o twistsor kinksin the belt Makesurethe seat backs locksecurelv FastenerLocations A Bolt 2 B rBolt 1 C Bott 1 D Clip...

Page 82: ...pivot pin C of the latchlever D from the seat backf rame Fastener Locations lnstallthelatchin the reverseorderof removal and makesurethe seat back locksand unlocksproperly RearSeat back StrikerReplac...

Page 83: ...eedgeof the latchlevercover A to releasethe clips and release the coverfrom the pivotpins B ofthe latchlever C whilepulljng the latch lever FastenerLocations D Clip 2 i r rJ 20 82 5 On rightseat backi...

Page 84: ...ith centershoulder belt passthe centerbelt C throughthe holein the seat bacl cover lnstallthecoverin the reverseorderof removal and notetheseitems To preventwrinkleswhen installinga seat back cover ma...

Page 85: ...tcushioncoverall the way around and release the clips A then remove the seatcushioncover i w F 1 1 L t s i l 1 r l J l l 20 84 4 Installthecoverin the reverseorderof removal and notetheseitems To prev...

Page 86: ...Makesurebothfront sidemarkerlightconnectors are pluggedin properly Makesurethe front bumperengagesthe hooksof the sidespacersand upperbeamson bothsidessecurely Replace anydamaged clips Fastener Locat...

Page 87: ...reboth rearsidemarkerlightconnectorsare pluggedin properly M a k e s u r e t h e r e a r b u m p e r e n g a g e s t h e h o o k s o f t h e s i d e s p a c e r s s i d e b r a c k e t s a n d u p p e...

Page 88: ...he hoodhinge B Turnthe hoodedgecushions C as necessary to makethe hoodiit flushwith the body at the front and side edges 6 x 1 0 m m 9 8N m 1 0kgf m 7 2lbf ft Adjustthe hoodlatch D to obtainthe proper...

Page 89: ...ltipurposegreaseto eachlocationof the hoodlatchand hood hingeas indicatedby the arrows I 20 88 HoodSealReplacement 1 Usinga clip remover detachthe clips then remove the hoodseal A Takecarenotto scratc...

Page 90: ...Locations Clip 10 t 2V H Usinga clip remover detachthe clips Release the hooks B thenremove the hoodinsulator C Take carenot to scratchthe hood Installthe insulator inthe reverse orderof removal and n...

Page 91: ...l seepage20 52 4 Slightlylooseneachboltand nut 5 Adjustthehatch A alignment inthefollowing sequence Adjustthe hatchhinges B rightand left aswell asforwardand rearward usingthe elongatedholes T u r n t...

Page 92: ...9 1 0 HatchSupportStrut Replacement 1 With the helpof an assistant usea flat tip screwdriver A to pry the supportstrutclips B from eachend of the supportstrut C at the hatch and body then release the...

Page 93: ...Locate the painted alignment mark B onthehatch weatherstrip Allgn the paintedmarkwith the alignmenttab in the the centerof the hatchopening andinstall thehatchweatherstrip alltheway aroundin the dire...

Page 94: ...s necessary to a r r l i 7 a t h a n n c Tighten the hingemountingbolts Reinstallthe fuelfilldoorspring Checkthatthefuel fill door opensproperlyand lockssecurely and checkthatthe rearof the door is fl...

Page 95: ...ws C 2 Removethe clips D 3 Release the bottom hooks E ofthe grille 4 Pullout the boftomof the grilleto release the upperhooks F 5 Pulloutthegrilleto release the slits G from the ribs H then removethe...

Page 96: ...clips C by carefullypullingthe passenger s cowl cover D upward to release the hooks E and pull outthe coverforwardto release the hooks F then removethe cover Takecarenotto scratchthe body Detachthe c...

Page 97: ...he upperclip and detachthe clipby pryingon theA pillar cornertrim A Take carenot to scratchthe body and relatedparts Fastener Location Closethe door half way Pullthe A pillercornertrim A out to detach...

Page 98: ...bodv Pullup andslidethe roof moldingto release the front bracket D from the pin E Pullup the front portionof roof molding 4 Pullup and release the rearbracket A from the pin B then removethe roof mold...

Page 99: ...chlockcylinder B Fastener Locations Bolt 2 6 x 1 0 m m 9 8N m 1 0kgf m 7 2lbf ftl 20 98 3 Frominside thehatch release theclips A B while holding therearlicense trim C thenremove lhe trim Takecarenotto...

Page 100: ...ase theclips while pulling the hatchspoiler A away andrelease the fasteners B then removethe spoiler Takecare notto scratchthe body Fastener Locations Clip 2 t Installthe spoilerinthe reverse orderof...

Page 101: ...hereshown Wheninstalling thesidei VTEC emblemon the body alignthe application tapewiththeedgeof thewheelarch then pressthe emblem into place and removethe application tape 03model Wheninstalling the L...

Page 102: ...EM LEVEMBLEM Ontoinside face of the guarterglass REARSiREMBLEM ilg 1 93 t 50 CIVICEMBLEM Edgeofthe hatch SIDEi VTECEMBLEM 9 SIDE i WEC EMBLEM ADHESIVE TAPE Edge of the hatch RightSide 63 2 5 F l 6 l r...

Page 103: ...nd removethe clip E securingthe front air spoiler front bumper andfront innerfender 3 Fromthewheelarch remove theclips F G securing thefrontinnerfender andsplash shield onthebody 4 Release the hook H...

Page 104: ...heelarch removethe clip A and releasethe clip B then removethe front fender fairing C Fastener Locations A C l i p 1 B C l i p 1 J Installthe fenderfairing in the reverseorderof removal and notethesei...

Page 105: ...FastenerLocations Clip 4 4 Installthe protector inthe reverse orderof removal and notetheseitems Replace anydamaged clips Pushtheclipsintoplacesecurelv 20 104 RearAir OutletReplacement 1 Remove the re...

Page 106: ...l 1 HATCH HANDLE Replacement page 20 110 FUELFILLDOOROPENER Replacement page20 109 HATCHLATCH Replacement page20 110 FUELFILLDOOR LATCH page 20 107 FUELFILLDOOROPENEB CABLE Replacement page20 107 I O...

Page 107: ...hoodopenercable A from the hood latch B see removethe hood releasehandle D from the body Fastener Locations C B o l t 2 E C l i p 3 page20 108 and removethe bolts C then 6 x 1 0 m m 9 8N m 11 0 kgl m...

Page 108: ...necessary seepage20 55 Disconnect the fuelfill door openercable A from the opener B seestep3 on page20 109 Fastener Locations C Cushiontape 1 D Clip 1 E Clip 2 4 KCmodel Removethe leftmiddlefloorcros...

Page 109: ...latch Takecarenotto bendthe cable 6 x 1 0 m m 9 8N m 1 0kgf m 7 2lbf ft 20 108 Installthehood latchin the reverseorderof removal and notetheseitems Apply multipurposegreaseto eachlocationof the hoodla...

Page 110: ...filldooropener 6 x 1 0 m m 9 8N m 11 0 kgf m 7 2 lbf ft Removethe leftdoor silltrim seepage20 50i Remove theopener Alfromthe bolt B 2 3 4 Disconnect the fuelfill door openercable A then removethe open...

Page 111: ...properly 1 0kg m 7 2 tbt t a t 20 110 HatchLatchReplacement NOTE Puton glovesto protectyour hands 1 Removethe hatchlowertrim panel seepage20 53 2 Disconnect the hatchopenercable A cylinderrod B hatch...

Page 112: ...A Fromoutsidethe hatch removethe boltsecuring the lockcylinder A Frominsidethe hatch pull the lockcylinder out by releasing the hook B FastenerLocation Bolt 1 rS l u ar 6 x 1 0 m m 9 8 N m 1 0kgfm 7...

Page 113: ...em with new ones Reference holesalignment SUBFRAME REFERENCE HOLE Body Side INSTALLATION REFERENCE HOLE Subframe side INSTALLATION REFERENCE HOLE FRONTSUSPENSION SCREWDRIVER or TAPERED PUNCH INSTALLAT...

Page 114: ...the followingsequence to avoiddamageto the quarterpanel MIDDLE FLOOR CROSS MEMgER BRACE GUSSET SIDEFRAME STIFFENER 8 x 1 25 mm 29 N m 3 0kgf m 22 lbf ft U S model 10x 1 25 mm 38 N m 3 9kgf m 28lbf ftl...

Page 115: ...to13 0 51 Forengine mountrl3 0 51 Formanual transmission mouoto13 0 5 Formanual transmission mounto1310 5 Formanual t ansmission mo nt d13 0 51 o I g h Fordampermounts11 5 0 45 Fordampercentero78 3 07...

Page 116: ...981 Locatingholes20 0 79 Trailingarm center Reardampercenter Forupperarmo13 0 51 Fortrailingarmd13 0 511 Forupperarm bracketcenterrl5 0 59 Locating holes13 0 51 Foruppe armo13 0 511 Forrearlower arm...

Page 117: ...engine mount113 0 511 Formanual transmission mount013 0 51 Formanual trensmission mount613 0 51 Formanual trrnsmission mounro13 0 51 Fordampermounto11 5 0 45 Fordampercenterr78 3 07 Fordampermounto11...

Page 118: ...engine mount113 0 511 Formanual transmission mount013 0 51 Formanual trensmission mount613 0 51 Formanual trrnsmission mounro13 0 51 Fordampermounto11 5 0 45 Fordampercenterr78 3 07 Fordampermounto11...

Page 119: ...Locatingholer20 0 79 Trailingarm center Reardampercentel Forupperarmo13 0 51 11 t2 Fortrailingarms13 0 51 Forupperarm bracketcentero15 0 591 Locating holeo13 0 51 Forupperarmd13 0 51 Forrearlower arm...

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Honda 2002 Civic Hatchback, Service Manual

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Summary of Contents for 2002 Civic Hatchback

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