Air Lift 88365 Installation Manual Download

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For maximum effectiveness and
safety, please read these instructions
completely before proceeding with
installation.

Failure to read these instructions can result in an

incorrect installation.

MN-944 • (011411) • ERN 8033

INSTALLATION GUIDE

A D J U S TA B L E A I R H E L P E R S P R I N G S

TOW AND HAUL WITH SAFETY AND COMFORT

Kit Number

88365

Summary of Contents for 88365

Page 1: ...ructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 944 011411 ERN 8033 INSTALLATION GUIDE ADJUSTABLE AIR HELPER SPRIN...

Page 2: ......

Page 3: ...ing for Leaks 17 Fixing Leaks 17 Photos of Finished Assemblies 18 Before Operating 19 Installation Checklist 19 Post Installation Checklist 19 Product Use Maintenance and Servicing 20 Minimum and Maxi...

Page 4: ...act Air Lift Company at 800 248 0892 or visit our website at www airliftcompany com IMPORTANT SAFETY NOTICE The installation of this kit does not alter the Gross Vehicle Weight Rating GVWR or payload...

Page 5: ...fter 5000 Ultimate Installation Diagram Left hand side shown driver side Right hand side shown passenger side NOTE PROFESSIONAL MECHANICAL SKILLS ARE NECESSARY IN ORDER TO COMPLETE THE INSTALLATION OF...

Page 6: ...ource 1 Spray bottle with dish soap water solution 1 Black paint or undercoating 1 Item Part Description Qty A 07061 Frame bracket 2 B 07150 Air spring bracket 2 C1 03017 L H lower bracket 1 C2 03112...

Page 7: ...removed fig 3 3 Remove both lower shock bolts and slowly lower the axle until the springs can be removed Lower the axle carefully and avoid putting stress on the flexible brake lines 4 Remove both jou...

Page 8: ...coating to cover the bare surface from grinding the welds flush previously fig 7 Repeat for both sides 8 Install the socket head M8 bolt M into the frame bracket A slot closest to the flange on the br...

Page 9: ...e existing hole in the frame that was under the stock jounce bumper fig 10 11 The bracket should sit flush to the bottom of the frame If there is any leftover weld holding the bracket off the frame re...

Page 10: ...threads needed to set the screw fig 13 Remove the screw once threads are formed Repeat for both sides 14 Set the bracket back in place on the frame and bolt into position using the self tapping screw...

Page 11: ...cs 20 Install the lower shock bolts back onto the axle and torque to 135Nm 100 ft lbs ASSEMBLING THE AIR SPRINGS 1 Set a roll plate E onto the air spring D The radius rounded edge of the roll plate E...

Page 12: ...hat are on the top of the air springs should be facing the outside tire side of the vehicle once into position 7 Set the left hand lower bracket C1 onto the left side assembly your left hand facing bo...

Page 13: ...olt still in the slot previously installed Set into place on the axle making sure the back of the bracket is hooked below the jounce bumper strike plate Push the assembly forward while lining up the c...

Page 14: ...a socket with an extension to reach the inside threads on the carriage bolt previously set into position fig 25 It may be helpful to pull the carriage bolt out slightly so that it can be angled enough...

Page 15: ...dware evenly to 31 ft lbs making sure the tabs are still indexed under the jounce bumper strike plate Figures 26 and 27 show the assemblies bolted into position Fittings should be on the outside tire...

Page 16: ...se plate recess in bumper c Under the gas cap access door d Through license plate itself What ever the chosen location is make sure there is enough clearance around the inflation valves for an air chu...

Page 17: ...AT LEAST 6 of clearance between the air line and heat sources such as the exhaust pipes muffler or catalytic converter Avoid sharp bends and edges Use the plastic tie straps BB to secure the air line...

Page 18: ...on the heat shield to provide a 1 2 dead air space between exhaust pipe and heat shield fig 35 2 Attach the heat shield to the exhaust pipe using the clamps fig 36 Bend the heat shield for maximum cle...

Page 19: ...the collar against the fitting and pulling firmly on the air line Trim 1 off the end of the air line Be sure the cut is clean and square see fig 31 Reinsert the air line into the push to connect fitti...

Page 20: ...18 MN 944 LoadLifter 5000 Ultimate PHOTOS OF FINISHED ASSEMBLIES 1 Back view of left side driver assembly fig 37 2 Back view of right side passenger assembly fig 38 fig 37 fig 38...

Page 21: ...to check the tire brake drum frame shock absorbers and brake cables Leak test before road test Inflate the air springs to 60 PSI check all connections for leaks with a soapy water solution See the Ch...

Page 22: ...the air pressure to maintain the normal ride height Increase or decrease pressure from the system as necessary to attain normal ride height for optimal ride and handling Remember that loads carried b...

Page 23: ...No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil changes However if the vehicle will be on the hoist for a prolonged period of time support the axle wi...

Page 24: ...ed that the air bags have bottomed out increase the pressure fig 2 4 5 Adjust the pressure up and down to find the best ride 6 If the vehicle rocks and rolls adjust the air pressure to reduce movement...

Page 25: ...ressor will work well for most customers who use their system on an intermittent basis Heavy duty For daily use consider the heavy duty compressor it inflates faster and more quietly than the standard...

Page 26: ...Company for verification Air Lift will repair or replace at its option defective products or components A minimum 10 00 shipping and handling charge will apply to all warranty claims Before returning...

Page 27: ...tailer where the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price...

Page 28: ...irliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday thr...

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