Honda 2002 CIVIC AIR CONDITIONER Installation Instructions Manual Download Page 3 | Manualshive

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2002 American Honda Motor Co., Inc – All Rights Reserved

3 of 24

AII 24158 (0209)

Group B

80100ĆS5AĆ003

93403Ć06016Ć05

(GrayĆcolored)

80350ĆS5DĆA01

93403Ć06016Ć05

(GrayĆcolored)

80315ĆS5AĆ013

(YellowĆtinted)

95701Ć06025Ć08

93403Ć06016Ć05

(GrayĆcolored)

80108ĆS5AĆ000

80360ĆS5AĆA00

80381ĆS5AĆA01

80387ĆSM4ĆA01

(YellowĆtinted)

93403Ć06012Ć08

80460ĆS5AĆA00

80363ĆS5AĆA01

80331ĆS5DĆA11

80341ĆS5DĆA11

80311ĆS5DĆA12

80320ĆS5DĆA12

80361ĆS5AĆA00

90361ĆSV4Ć003

(YellowĆtinted)

(YellowĆtinted)

95701Ć06025Ć08

80107ĆS5AĆ000

(GrayĆcolored)

93403Ć06016Ć05

38605ĆPMMĆA11

93403Ć06016Ć05

(Gray colored)

(YellowĆtinted)

95701Ć06025Ć08

(BrassĆcolored)

90153ĆSE0Ć003

(YellowĆtinted)

90361ĆSV4Ć003

(YellowĆtinted)

95701Ć06030Ć08

93403Ć06016Ć05

(GrayĆcolored)

08F13-S8410013

38800ĆPLMĆA02

90023ĆP2AĆ000

(Yellow tinted)

95701Ć06012Ć08

38935ĆPLMĆA00

38920ĆPLRĆ004

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Summary of Contents for 2002 CIVIC AIR CONDITIONER

Page 1: ...tomer Information The information in these instructions is intended for use only by skilled technicians who have the proper tools equipment and training to correctly and safely add equipment to your c...

Page 2: ...racket Suction line bracket Receiver line clip A Receiver line clip B A C wire harness Flange bolts 8 x 100 mm Ground bolt 6 x 12 mm brass colored Paint cutting nut 6 mm yellow tinted Washer bolt 6 x...

Page 3: ...tinted 93403 06012 08 80460 S5A A00 80363 S5A A01 80331 S5D A11 80341 S5D A11 80311 S5D A12 80320 S5D A12 80361 S5A A00 90361 SV4 003 Yellow tinted Yellow tinted 95701 06025 08 80107 S5A 000 Gray colo...

Page 4: ...can Honda Motor Co Inc All Rights Reserved 4 of 24 AII 24158 0209 1 Disconnect the battery Remove the negative cable from the battery 2 Remove the driver s dashboard lower cover and the under dash fus...

Page 5: ...4 AII 24158 0209 3 Remove the passenger s dashboard lower cover and the glove box Remove the cover by pulling down on its front edge to release the three clips then pulling it toward you to release th...

Page 6: ...ape duct tape on the passenger s side of the glove box opening Move aside any vehicle harness that may be in the way and use a hacksaw blade to carefully cut through the plastic cross piece in the are...

Page 7: ...nda Motor Co Inc All Rights Reserved 7 of 24 AII 24158 0209 5 Remove the ECM PCM unit and the bracket Remove the main harness connector from its bracket Disconnect these connectors from the ECM PCM Re...

Page 8: ...se washer bolts Remove and save this 6 x 20 mm washer bolt Remove and save this paint cutting 6 mm nut and 6 x 16 mm washer bolt BLOWER VEHICLE HARNESS Disconnect the recirculation control motor 7P co...

Page 9: ...khead by pushing it toward the engine compartment then discard the plug Remove and save the expansion valve cover six self tapping screws Get parts group A 7 Install the evaporator Reinstall the expan...

Page 10: ...Remove the filter cover Reinstall the filter cover 9 Reinstall the blower unit and the ECM PCM Set the blower in place on the lower mounting stud Loosely reinstall the two 6 x 16 mm washer bolts you...

Page 11: ...tor 4P connector Reconnect the blower motor 2P connector Reconnect the recirculation control motor 7P connector Snap this wire harness clip in place BLOWER VEHICLE HARNESS Reattach the main harness co...

Page 12: ...R UNIT LOWER CASE VEHICLE HARNESS Apply protective tape to the heater control panel just below the A C switch hole cover Insert the A C switch button in the A C switch hole then push on the button unt...

Page 13: ...bumper 10 clips two hexhead screws and two self tapping screws and set it aside FRONT Remove and discard the drain nozzle cap from the heater unit Install the drain clip onto the drain hose Install th...

Page 14: ...ve the throttle cables from the actuator Disconnect the cruise control actuator 4P connector 14 Prepare the engine compartment Remove these bolts then remove the resonator Remove these bolts then remo...

Page 15: ...o Inc All Rights Reserved 15 of 24 AII 24158 0209 Push the vehicle harness out of this clamp Release the brake booster hose clamp from the bulkhead Release these two harness clamps from the bulkhead F...

Page 16: ...ket Lift the P S fluid reservoir off its bracket leave its hoses connected and set it aside Remove and save the P S belt 16 Remove the alternator Push the alternator harness out of this clamp Loosen t...

Page 17: ...ge bolts yellow tinted 95701 06012 08 Torque the bolts to 10 N m 7 lb ft Reinstall this 10 x 35 mm mounting bolt in this hole Torque the bolts to 44 N m 33 lb ft 18 Install the condenser and the recei...

Page 18: ...1 06025 08 Torque the bolt to 10 N m 7 lb ft Install receiver line clip B 80387 SM4 A01 into this square hole Install receiver line clip A 80381 S5A A01 into this square hole Secure the condenser line...

Page 19: ...ector to the bracket into the condenser fan shroud With Fog Lights Without Fog Lights FRONT Remove the blue tape from the vehicle harness 4P connector then remove and discard the blank connector FOG L...

Page 20: ...A C kit is installed and the engine has run for 5 or more minutes A C performance test readjust the belt to the Used Belt tension Used Belt Tension 390 to 540 N 40 to 55 kg Torque this bolt to its fi...

Page 21: ...voir back in its mounting bracket 24 Install the A C suction line and receiver line B Slide the A C suction line and receiver line B clamp onto the mounting stud Make sure that the throttle and heater...

Page 22: ...hold the other fitting Install the suction hose clamp onto the suction hose bracket then secure the suction hose in the clamp P S HOSE BRACKET Apply refrigerant oil to its O ring then connect the suc...

Page 23: ...relays and the vehicle harness clip Install the two power relays in the sockets shown UNDER HOOD SRS LABEL USA Others 28 Attach the labels in the locations shown Remove the lid from the under hood fus...

Page 24: ...t open the desiccant in the receiver tank will become saturated with moisture requiring longer evacuation time 32 Charge the system S This system requires only the amount of HFC 134a refrigerant shown...

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