HONDA marine BF175A Set-Up, Installation, And Pre-Delivery Service Download | Manualshive

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Summary of Contents for BF175A

Page 1: ...BF175A BF200A BF225A BF175A USES BF200A 225A AS BASE MANUAL HONDA OUTBOARD SET UP INSTALLATION AND PRE DELIVERY...

Page 2: ...ANEL TEMPLATE 51 WIRING DIAGRAMS 53 Side Mount Remote Control Top Mount Panel Mount Remote Control This manual covers set up installation and pre delivery service procedures for the Honda BFPOOA and B...

Page 3: ...ue 44 4 5 33 6 x 17 mm 6 x 35 mm special bolt 12 1 2 9 6 x 25 mm hex bolt 10 1 o 7 3 8 24 UNF 22 2 2 16 3 8 24 UNF 18 1 8 13 1 34 1 3 5 I 25 Stern bracket mount bolt Standard hardwear 12 x 119 mm 54 5...

Page 4: ......

Page 5: ...tboard motor Get an assistant to help remove the crate frame Then remove the corrugate card board cover UPPER FRAME CORRUGATED CARDBOARD COVER 3 Lift u p and remove the corrugated cardboard protector...

Page 6: ...rust washer 11 Propeller washer 12 4 0 rnrn split pin 13 Tool kit 14 12x 119 rnrn hex bolt 15 12 rnrn plain washer 16 12 rnrn self locking nut 17 Remote control cable plate 1 1 1 1 1 1 1 1 18 Front se...

Page 7: ...i i i i i i i i i i i I 6...

Page 8: ...damage the silencer case first connect the chains to the two engine hangers of the cylinder head side then connect other chain to the other engine hanger located above the alternator 1 Use a suitable...

Page 9: ...r crate frame set on the floor remove the lower crate frame from the outboard motor by removing the four flange nuts LOWER CRATE FRAME 9 Install the outboard motor on the boat while holding it vertica...

Page 10: ...nformation is not available contact the boat dealer or manufacturer Refer to the following dimensional drawings to be sure there is nothing on the boat that will interfere with outboard motor tiltup a...

Page 11: ...ce measured MARK TAPE Measure the same distance from the opposite chine and make a mark MARK TAPE Measure the distance between the two marks and place a third mark halfway between them The line connec...

Page 12: ...at from smooth cruising 762 mm 30 in 737 762 mm 29 30 in 1 Measure the boat transom height SINGLE OUTBOARD DUAL OUTBOARDS I HEIGHT n OUTBOARD MOTOR CENTERLINE I BOAT HEIGHT TRANSOM l9Ornrn 7 5 in ANTI...

Page 13: ...stment If the installation height is too low or needs to be modified to a accommodate the width of the outboard motor s contact the boat s manufacturer and follow their recommendations for corrective...

Page 14: ...in diameter drill 3 With the outboard motor resting on the boat transom verify the correct motor height The outboard motor can be raised by using a lower set of mounting holes 4 Use vacuum cleaner to...

Page 15: ...een the outer steering cable and steering tilt tube For further information regarding the steering cable refer to boat manufacturer s operation manual 5 Directly after completing the steering link arm...

Page 16: ...ering cable and the steering link arm using the nut and washers 3 Turn the steering wheel to retract the steering cable into the steeringhilt tube Tighten the steering link arm to the steering cable w...

Page 17: ...RICTION ADJUST EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH LANYARD The fast idle lever is only needed for starting carbureted outboard models The BF2OOA and BF225A models us...

Page 18: ...ER TRIM TILT SWITCH LEFT FAST IDLE BUlTON The first idle button is only needed for starting carbureted outboard models The BF200A and BF225A models use programmed fuel injection so this lever will not...

Page 19: ...by mounting the spacer Check the spacer installation and the surrounding area for freedom from interference and restriction For single lever type For dual lever type 0 98 in CONTROL PANEL for PANEL T...

Page 20: ...2 and calculate the required control cable length as follows Side mount control box Panel mount control box Required control cable length L1 L2 12 to 18 300 to 450 mm Top mount control box Measure the...

Page 21: ...emove the housing cover C HOUSING COVER C SCREWS 2 3 Remove the two screws and remove the hold down plate Disconnectthe power trimhilt switch harness connector HOLD DOWN PLATE CONNECTOR 4 Set the cont...

Page 22: ...B Pass the power trim tilt switch harness as shown and connect the connector Install the power tilt cord clamp with the two screws 8 9 POWER TRIM TILT SWITCH WIRE CONTROL LEVER SCREW POWER TILT CORD...

Page 23: ...ighten the lock nut securely Apply marine grease to the joint of the shift pivot NUT 8 mm 0 3 in or more t 4 I SHIFT PIVOT d G Marine grease 3 Aligning the groove in the shift cable with the cable gui...

Page 24: ...ables to the remote control box see page 22 Install the remote control box using the washers nuts and the screws Set the spacer and washers between the remote control box and the mounting surface on t...

Page 25: ...able loop at the motor end should be long enough to provide unrestricted outboard motor movement when it is tilted up down and steered TOP MOUNTTYPE TELEFLEX UNIVERSAL OR MORSE33C CABLE 33C Cable and...

Page 26: ...E ring Insert the cable clamp spacer in the clamp groove SHIFT ARM CONTROL CABLE CLAMP GROOVE Marine grease CABLE CLAMP 10 Apply marine grease to the throttle cable pin where it connects to the thrott...

Page 27: ...he guide plate carefully COVER I I HOUSING LEAD GUIDE PLATE Spacer Installation Optionalequipment Install the spacer if necessary between the control cushion and the mounting surface as shown and secu...

Page 28: ...ER Top Mount Control Box Adjust the friction by turning the control lever friction adjuster 1 Removethe two screws cover and the housing lead SCREWS 2 HOUSING LEAD friction CONTROLLEVER FRICTIONADJUST...

Page 29: ...LE Shift control Throttle control REMOTE CONTROL CABLE GROMMET INDICATORPANEL WIRE HARNESS FUELTUBE SWITCH PANEL WIRE HARNESS STARTER CABLES View from outside Install the grommet by aligning it with t...

Page 30: ...TCH PANEL WIRE HARNESS Shift Cable Connection 1 Install the shift pivot to the remote control cable 2 Move the control lever to the full forward F position 3 Then slowly return the control lever to th...

Page 31: ...f necessary loosen the lock nut and turn the shift pivot for adjusting After adjusting tighten the lock nut securely SHIFT PIVOT 12 Make sure that outboard motor in the neutral position shift arm tip...

Page 32: ...tion is not in neutral position when the shift lever moves from reverse position to neutral position loosen the lock nut of the shift pivot and turn the shift pivot close to mark B After adjusting tig...

Page 33: ...AP GROMMETS ENGINE COVER MOUNTING BOSSES checkfor proper alignment with electricalparts cover 2 Install the electrical parts cover and secure with the rubber strap Make sure the electrical parts cover...

Page 34: ...ening the four 5 x 40 mm screws four 5 mm washers four 5 mm spring washers and the four 5 mm flange nuts 5 mm SPRING WASHERS 4 5 mm FLANGE NUTS 4 SWITCH PANEL Indicator Panel Installation 1 Determine...

Page 35: ...iring diagram Use switch panel wire harness and indicator panel wire harness Connect the connectors securely If a terminal is oxidized or corroded remove the oxidation or corrosion with a nonconductiv...

Page 36: ...RE HARNESS REMOTE I i Lg W I Gr SWITCH PANEL I I 1 BIN 1 CONTROLBOX i Protectthe connector with a corrugatedtube kit To meter EXTENSION HARNESS harness I Optionalequipment SWITCH PANELWIRE Optionalequ...

Page 37: ...GENCY SWITCH PANEL I INDICATOR PANEL REMOTE CONTROL BOX INDICATOR PANEL 1 WIRE HARNESS Optionalequipment a SWITCH PANEL Optionalequipment POWER TILT TRIM SUB HARNESS Includedin the remote control box...

Page 38: ...mm 3 2 in 052 5 mrn 2 1 in 086 5 mm 3 4 in 054 0 mm 2 1 in 0 54 0 mm 2 1 in MOUNTING NUT 2 1 B RECOMMENDED C O N ANGLE 45 75 Speedometer Tube Installation Cut off about 3 mm 1 8 in of the nipple end...

Page 39: ...ire properly as shown in the wiring diagram After each wire and harness is connected check for proper connections by referring to the wiring diagram Connect the battery and turn the main power on to c...

Page 40: ...lgae froth and dirt These will cause a significant drop in top speed When doing propeller checks select a calm day with little waves action Avoid strong winds Wind speed should be less than 15 km h 10...

Page 41: ...X 15 38 14 1 4 17 46 AL _ _ _ 14x 19 14x21 1 14 1 2x23 I 71 BF225A Speed within recommended engine speed km h I 30 40 50 60 70 80 90 100 110 120 I I I I 1 I I I I I I I I I Propeller Propeller Size Sp...

Page 42: ...CR sus STD only 14 1 2 x 21 14 114x23 AL STD AL STD 545 1 202 4 765 10 5051 Fishing boat off shore 17 35 365 955 1805 2 1051 Bass boat 17 21 545 3 720 8 201 1 1 202 enter consok 22 26 2 050 1 680 910...

Page 43: ...peller washer and 18 mm castle nut TORQUE 1 0 Nm 0 1 kgfm 0 7lbf ft SPLIT PIN PROPELLER 18 mm WASHER CASTLE NUT Tighten the 18 mm castle nut and secure with the split pin If the split pin does not ali...

Page 44: ...bolt and move the trim tab trailing edge to the left Pullingto the right If the boat pullsto the right Loosenthe trim tab lock bolt and move the trim tab trailing edge to the right Dual Motors 1 Remov...

Page 45: ...up to a maximum of 2 000 to 3 000 rpm or 10 to 30 throttle opening Next 60 minutes Run the outboard motor up to a maximum of 4 000 to 5 000 rpm or 50 to 80 throttle opening Short bursts of full thrott...

Page 46: ...he ECM switch panel wire harness indicator wire harness switch panel or remote control box and the indicator panel Avoid routing the antenna wire lead too long compared to the remote control wire lead...

Page 47: ...tral OCheck for full throttle capability UCheck to be sure the throttle operates smoothly with the remotecontrol lever at full throttle position On side surface mount controls the choke fast idle leve...

Page 48: ...ttle opening necessary to operate the boat at a safe trolling speed for 15 minutes ODual Motors Adjust the tie bar length so that the motors toe out Toe out is when the motors forward measurement is w...

Page 49: ...SWITCHPANELTEMPLATE 85 to 6 mm 0 22to 0 24 in 8 places Drill and cut out as indicated Outline of switch panel...

Page 50: ...INDICATOR PANELTEMPLATE 63 mm 2 48 in1 Outline of indicator panel 50 mm 1 97 in 4 L 05 50 mm 0 22 in1 4 Cut out shaded areas as indicated...

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Page 52: ...EMPERATURE IAT SENSOR OVERHEAT SENSOR 1 OVERHEAT SENSOR 2 PA SENSOR ECT SENSOR ENGINE OIL PRESSURE SWITCH HIGH ENGINE OIL PRESSURE SWITCH LOW KNOCK SENSOR WATER LEVEL SWITCH HEATED OXYGEN SENSOR H02S...

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