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Hommy HM116T, Manual

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Hommy HM116T Manual Download Page 10

10

Module’s disassembly and installation

The structure diagram and installation of stainless steel stirring shaft

Ref. No.

Description

Quantity

1

Throat block

1

2

Shaft core

1

3

Locating sleeve

1

4

Sheath A for front scrapper

1

5

Stainless steel stirring shaft

1

6

Plastic scrapper

2

7

Sheath B for front scrapper

1

When you install the stirring shaft, two orifices of plastic scrapper should be positioned to the
locks and pressed in. (Note: the sharp side of the plastic scrapper must be outward.)
It can not be installed if sheath A and sheath B can not be exchanged. And the locating
sleeve should be installed into the shaft core.

Installation of throat block

Summary of Contents for HM116T

Page 1: ...1 Model ______________ Date ______________ S N ______________ Please read the manual carefully before operating the machine ...

Page 2: ...e machine this will make the air flow through the condenser adequately If there is lack of space refrigerating capacity will be cut down which may cause the perpetual damage to the compressor Electrical connections To install the ice cream machine in accordance with the electrical specifications of the rated power current and voltage on the nameplate label Caution This machine must be accurately g...

Page 3: ... to follow this instruction will cause damage to the machine or operator Do not operate the ice cream machine that is improperly grounded Do not repair the ice cream machine before disconnect the mains otherwise it will cause an electric shock Please contact with local agent or find a professional repair personnel when necessary Failure to follow these instructions could result in electrical shock...

Page 4: ...ted that ice cream slurry should be kept at 25 4 The machine should be placed in good ventilation and on horizontal plane 5 The rotation direction of the agitating shaft should be in clockwise when you face to the machine 6 The air inlet of the machine left right back board must be maintained proper ventilation 7 It s best to clear the dirt on the condenser once a month 8 Notices for air cooled ma...

Page 5: ...ent the electric current should load the power capacitance Note 1 The current capacity of main power cord becomes low or overload which will drop voltage Then the machine can not be used normally and even becomes damaged 2 If the power cord need to be replaced you have to find the professional maintenance personnel to replace the power cord that meets the criteria Warm tips The machine is designed...

Page 6: ...witch 1 24 Cone holder 1 7 Short push rod 1 25 Lid of material collecting tray 1 8 Advertising screen 1 26 Rubber feet 4 9 Coin accepter 1 27 Solenoid valve 2 10 Power box 1 28 Axial flow fan 1 11 Plate cover the keyboard 1 29 Compressor 1 12 Left side plate 1 30 Capacitance 1 13 Code scanner 1 31 Token box 1 14 Circuit board box 1 32 Right side plate 1 15 Reset switch 1 33 Gear motor 1 16 Throat ...

Page 7: ...del Dimension mm Net weight Kgs HM116 769 403 1080 145 Electrical parameters model voltage Rated current MIN power HM116 Single phase three wine system 220V 50Hz 8A 1500W Brush package attachment Clean the transmission shaft sleeve blanking stopper and blanking outlet ...

Page 8: ...8 Clean the throat block Clean the cylinder Clean the hopper and outlet of throat block Lube Installation sketch of top board Ref No Description Quantity 1 Hopper lid 1 2 Air outlet 1 3 Mixer 1 ...

Page 9: ...e is adjustable as needs φ4 φ6 and φ8 Note 1 At the first production the air intake must be closed as the cylinder is full of ice cream slurry When the production is finished the air intake must be adjusted as you needs The expansion rate is lower in turn as the blanking hole becomes larger The ice cream slurry can not flow into cylinder when it s too thick which make the machine work abnormally R...

Page 10: ...5 Stainless steel stirring shaft 1 6 Plastic scrapper 2 7 Sheath B for front scrapper 1 When you install the stirring shaft two orifices of plastic scrapper should be positioned to the locks and pressed in Note the sharp side of the plastic scrapper must be outward It can not be installed if sheath A and sheath B can not be exchanged And the locating sleeve should be installed into the shaft core ...

Page 11: ...11 Installation and disassembly of stainless steel stirring transmission shaft and sealing gasket Ref No Description Quantity A Throat block 1 B Fixing bolt 4 C Locating sleeve 1 ...

Page 12: ...ps of stirring shaft 1 Stirring shaft installation a transmission shaft b sealing gasket c plastic sleeve 1 1 Before stirring shaft installation the surface of transmission shaft and plastic sleeve must be covered evenly with lube but sealing gasket must be covered on internal surface 1 2 Sealing gasket and plastic sleeve must be installed into transmission shaft in ...

Page 13: ...orrectly inserted into the coupling you will feel the springback 1 4 Push the stirring shaft into the cylinder Rolling the module left and right is to ensure that the stirring shaft is located at the transmission shaft position If the installation is correct the stirring shaft won t be out of the cylinder Usage module cleaning Prepare a few qualified disinfectant use warm water and follow the manu...

Page 14: ...nd to the cylinder 2 Install the throat block Diagonally tightening the four fixing bolts is to fix the throat block in the front of the cylinders see the picture on the right Usage cleaning 1 Pour clean room temperature water into 2 3 hopper press on the cleaning icon or defrost icon see the picture on the right 2 About 3 minutes later it will stop defrosting when the temperature of ice cream slu...

Page 15: ... water Note do not click on refrigeration button when clean the machine Usage Disinfection Step 1 Prepare a few qualified disinfectant use warm water and follow the manufacturer s specifications Step 2 Pour the disinfectant into hopper Note you have disinfected the hopper and parts so you have to clean and disinfect your hands before you continue the following steps ...

Page 16: ... to make the disinfectant circulated which must be 5 minutes at least Step 5 Put a bucket under the outlet of throat block and pull down the handle to drain away water Step 6 After disinfection pour the warm water into hopper and repeat the steps from step 3 to step 5 Usage production ...

Page 17: ... ice cream When the production finishes you should adjust the hole of gravity pipe and the size of holes you want depends on your actual selling situation Usage Pasteurization Shutdown every day Once a day necessary pasteurization is that the slurry in cylinder and hopper must be heated to kill bacteria when the temperature reached a specific range and then the temperature must drops to certain de...

Page 18: ...n each part should be cleaned for 60 seconds at least in disinfectant with brush Step 3 clean the throat block area nearby the bottom of throat block front board and the place soiled by the food or steam Step 4 when the above steps are finished you click on stop icon Please check whether there is any error message on screen or not If some error messages are on screen it is necessary to troubleshoo...

Page 19: ...t be rinsed thoroughly with brushes Bearing housing cylinder and throat block unit must be rinsed thoroughly Prepare the cleaning fluid and disinfection properly and read the instruction of the label carefully High concentrations of cleaning fluid may corrode the parts and it is difficult to rinse thoroughly with the low concentrations of cleaning fluid General maintenance 1 Replace the broken or ...

Page 20: ...ice cream Cylinder mixing Pre cooling Stop Heat treatment Pasteurization Defrost Lift up the left plunger tappet Drop down the left plunger tappet Lift up the cone tray tappet Drop down the cone tray tappet Stop tappet running Test icon for producing ice cream ...

Page 21: ...Figure 1 Figure 2 2 Press 3 times the key Figure 1 and enter into the interface Figure 2 The initial password admin and user Note Password admin have permission to enter the menu of machine work mode sell record sell set machine set and user can only enter the menu of machine work mode and sell record ...

Page 22: ...vity pipe and adjust the hole into off state Secondly you click on the icon to lift up the plug and slurry flow into a measuring glass about 250mL Finally you click on the icon After production you can adjust the hole of gravity pipe you want And in Figure 3 you can see these ice cream well done 2 When you use the gravity slurry can t be too thick Or slurry can not flow into cylinder which makes t...

Page 23: ...ill stop Click on the icon it will thaw the ice cream and stop automatically When it is working you can click on this icon it will stop Click on the icon the pre cooling system will work and the slurry will get cooling Click on the icon ticking the blank means entering into pasteurization mode Without ticking the blank it will enter into freshness mode Pasteurization mode when the slurry in the cy...

Page 24: ... you can set the sales mode the weight of ice cream and topping and the quantity of coins the customers should pay for Figure 5 4 clicking on machine setting you can set the hardness of ice cream and the temperature of pre cooling mode Click on the icon is to turn on wifi click on the icon is to search wifi Figure 6 ...

Page 25: ... gasket and clean it thoroughly with towel 2 The parts soak in chlorine containing disinfectant for long time some parts are corroded and damaged Use the specified lube 3 do not use the specified lube the parts can not be removed as the lube gets hardened use the specified lube 4 do not coat the lube on the transmission shaft it causes abnormal noise and leaking slurry use the specified lube 5 do ...

Page 26: ...ws out from the gravity pipe you should pour 1 2L slurry and then install the gravity pipe with closed hole After refrigeration you can open the small middle or large hole which depends on the selling speed 13 do not disinfect the plugs throat block nuts and so on When it is in pasteurization program the temperature of these parts can not be warming which accelerates bacterial reproduction Use the...

Page 27: ... power supply replace the compressor replace the over current relay check the wires and plugs or replace the main circuit board 4 the mixer does not run the motor of mixer is broken main circuit board is broken the mixer cover is broken Replace the parts 5 stirring motor works continuously the main circuit is broken Replace the parts 6 ice cream is too soft and the machine keep working on refriger...

Page 28: ... a c Contactor of stirring motor is broken the stirring motor is broken main circuit board is broken remove the gravity pipe the slurry in the hopper feed into the cylinder open the slurry intake or remove the gravity pipe enter into thaw program first and then refrigeration program correct the installation position replace the parts 3 ice in the ice cream makes it look rough do not clear the resi...

Page 29: ... the bearing is worn out the bearing sleeve is worn out sealing gasket is worn out fixing nuts of bearing are loose main shaft and connecting shaft does not work on the same level replace the parts tighten the nuts Remove the gear reducer main shaft and connecting shaft and install them again ...

Page 30: ...ng shaft and bearing sleeve 4 abnormal sound lack of slurry in the cylinder the machine enter into refrigeration program when the water is full of water the bearing sleeve is worn out the plastic scrappers are worn out the stirring shaft is broken the pipes and plates resonate some slurry flow into stirring motor read the manual replace the parts correct the parts clear the slurry in the motor or ...

Page 31: ...31 Circuit Diagram ...

Page 32: ...heath A for front scrapper for stirring shaft Sheath B for front scrapper for stirring shaft Plastic scrapper for stirring shaft Locating sleeve for stirring shaft Plastic axis sleeve Sealing gasket 13 style for transmission shaft Sealing ring for inner pipe for expansion tube Sealing ring for outer pipe for expansion tube Sealing gasket for hopper lid Brushes As needs At least The company reserve...

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