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ASSEMBLY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. 

Tools and Materials Needed For Installation:

You will need a #2 phillips screw driver for assembly. Using a drill with a phillips bit will speed the assembly process. Two (2) 7/16” 

socket/wrench to install wheels.  A 5mm hex drive to install the handles. Use proper assembly technique, when installing bolts start all 
bolts 

fi

 rst and then tighten appropriately. The assistance of a second person is strongly recommended. You will have to remove the grill 

contents for assembly. 

Do NOT remove the Searing Station.

STEP 1: BASE AND PEDESTAL ASSEMBLY

1.  Attach wheels to base using 1/4-20 bolts, axel, washers and acorn nuts provided. Washers should go between wheels and nuts 
2.  Assemble the pedestal using the provided bolts and rivet nuts 
3.  Attach the pedestal to the base using 6 bolts and rivet nuts along the bottom.
4.  Attach main grill body to assembled pedestal with 6 bolts and rivet nuts along bottom of grill body.

Rivet Nut Assembly

Pedestal and Base Assembly

Wheel Installation

Smoke Stack Installation

Parts List

Description

Qty

Pedestal, Right  Side

1

Pedestal, Left Side

1

Pedestal, Center

1

Base (PG36)

1

Base (PG30)

1

Caster Wheel

2

Fixed Wheel

2

1/4-20 Bolt x 0.75

32

1/4-20 Nut

18

Split Lock Washer

2

1/4-20 Bolt x 1.25

6

Smoke Stack

2

Side Handle

1

Smoke Stack Flap

2

STEP 2: SMOKE STACK ASSEMBLY

1.  Install smoke stacks and baf

fl

 e in grill lid as shown. (Stack goes up through lid)

 

The smoke stack uses the 1st set of nuts below the 

fl

 ange.

 The 

baf

fl

 e uses the 2nd set of nuts above and 3rd set below.

 The 

baf

fl

 e should be spaced approximately 7/8” from the top of the grill.

2.  Attach smoke pipe 

fl

 aps to top of smoke stack.

Side Table and Handle Installation

STEP 3: HANDLES ASSEMBLY

1.  Attach front lid handle to grill lid using supplied bolts.
2.  Attach side handle to main grill body using supplied bolts.

Insure the beauty rings are on the handle.

Bolt

2nd Nut

1st Nut

Baf

fl

 e

Smoke Stack

3rd Nut

Flat and Lock Washer

Acorn Nut

Summary of Contents for Smartfire PG-30

Page 1: ...pection requirements in your area Save these instructions Manufactured By United States Stove Company 227 Industrial Park Road South Pittsburg TN 37380 Phone 800 750 2723 Part No 852076D Assembly and Operating Instructions Models PG 30 PG 36 C C S S S S U U COMPANY U NITED STATES STOV E A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES AIR SPACE TO COMBUSTIBLE MATERIALS IT IS OF UT...

Page 2: ...our Using cooking pellets will increase flavor and efficiency It is important to note that the ash content of the fuel and frequency of operation will determine the frequency of which you will be required to clean your pellet grill A high ash fuel may result in daily cleaning while a low ash content fuel may result in less frequent cleaning Occasionally impurities in the fuel will cause a hard mas...

Page 3: ...on therefore you should always use some type of hand protection when refueling your grill A power surge protector is required This unit must be plugged into a 110 120V 60 Hz grounded electrical outlet Do not use an adapter plug or sever the grounding plug Do not route the electrical cord underneath in front of or over the grill Do not route the cord in foot traffic areas or pinch the cord under an...

Page 4: ...rovide floor protection adequate to provide ember protection as shown below Your pellet grill must be installed with 24 609mm clearance to combustibles as shown below Warning Do not operate this grill under a ceiling or overhang FLOOR PROTECTOR 48 SIDE WALL REAR WALL 24 FLOOR PROTECTOR 12 12 12 4 ...

Page 5: ...in grill body to assembled pedestal with 6 bolts and rivet nuts along bottom of grill body Rivet Nut Assembly Pedestal and Base Assembly Wheel Installation Smoke Stack Installation Parts List Description Qty Pedestal Right Side 1 Pedestal Left Side 1 Pedestal Center 1 Base PG36 1 Base PG30 1 Caster Wheel 2 Fixed Wheel 2 1 4 20 Bolt x 0 75 32 1 4 20 Nut 18 Split Lock Washer 2 1 4 20 Bolt x 1 25 6 S...

Page 6: ...nt Insure flame plate is level WARNING If flame plate is installed incorrectly the pellets may burn back into the hopper and or the grill may smoke excessively during cook mode and may not maintain set cooking temperature properly Place right drip pan onto grease drain support with flange toward the side of the grill Place left drip pan onto drip pan mounts left drip pan rests on top of right drip...

Page 7: ... Place your fingers over the burnpot and feel the air movement from the combustion blower Ignitor will glow within 1 minute 7 Press the Power Button to turn the unit off 8 Before replacing the removed components Clean all items with soap and water then rinse and allow to dry Re install components DO NOT TOUCH THE IGNITOR ORTHEAUGER PREPARING TO USE YOUR GRILL Important You must season the grill be...

Page 8: ... You can easily check the actual temperature compared to the set point temperature by using the Display button on the control board This allows you to determine when the grill has preheated to your desired cooking temperature NOTE During the startup the grill temperature can exceed the set point temperature So it is recommended that you leave the display in Actual to monitor the temperature readin...

Page 9: ...rill Cook settings If you are in Cook mode and change to Smoke mode the temperature will automatically go to 295 If you are in Smoke mode and change to Cook mode the temperature will automatically go to 300 Temperature control doesn t begin to read and control feed rate for 15 minutes due to the 15 minute start up sequence Make sure to unplug your grill only after it has gone through the shutdown ...

Page 10: ...specting or cleaning your grill Periodically check the hopper for pellet dust fines build up The accumulation of fines can reduce the efficiency of your grill increase the chance of hopper fires and other unsafe operating conditions If dust fines accumulate sufficiently vacuum out and reload hopper with new pellets ASH REMOVAL Note Let the unit cool to ambient temperature before inspecting or clea...

Page 11: ...xtended periods of time If operating the grill on the highest heat setting the room temperature could increase enough and lead to potential overheating situations If this happens try operating at a lower heat setting 3 Fuel other than wood pellets is being burned in the stove This pellet grill is designed and tested to use cooking wood pellets Check for signs of fuel other than wood pellets No oth...

Page 12: ... for about 30 45 minutes Check the thermocouple to see if it s bad Check resistance with volt meter 2 Bad Auger Motor Remove the two retaining screws in the service panel and swing out of the way Remove the auger motor from the auger shaft and try to run the unit If the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad 3 Auger Jam Start by emptying the ho...

Page 13: ...584 Pedestal Left Side 1 19 26585 Pedestal Center 1 20 80634 Rtd Temperature Probe Grill 1 21 26153 PG36 Drip Pan Right 1 26157 PG30 1 ITEM P N DESCRIPTION QTY 22 892219 PG36 Grate Grilling 1 892218 PG30 1 23 26154 PG36 Drip Pan Left 1 26146 PG30 1 24 892220 Handle Lid 1 25 26158 Backing Plate Homcomfort 1 26 26578 PG36 Exhaust Baffel 1 26630 PG30 27 69927 PG36 Weldment Base 1 69936 PG30 1 28 6983...

Page 14: ...PARTS DIAGRAM 14 ...

Page 15: ...AUGER PARTS DIAGRAM 35 38 36 37 39 34 15 ...

Page 16: ...WIRING DIAGRAM WITH SEARING STATION 16 ...

Page 17: ...WIRING DIAGRAM WITHOUT SEARING STATION 17 ...

Page 18: ...ll model number which is on the nameplate attached to the grill When ordering repair parts always give the following information as shown in this list 1 The part number 2 The part description 3 The model number PG 30 PG 36 4 The serial number ____________________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 WWW USSTOVE COM HOW TO ORDER REPA...

Page 19: ...19 ...

Page 20: ..._______________ ______________________ ______________________ Homcomfort 227 Industrial Park Road South Pittsburg TN 37380 Attn Registration Form PLACE STAMP HERE PLEASE SEAL WITH CLEAR TAPE BEFORE MAILING 20 ...

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