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MAINTENANCE

Maintenance Schedule

Operation

Interval

Clean drip pan

Daily

Inspect and clean burn pot

Daily

Inspect hopper for 

fi

 nes (sawdust)

Biweekly

Ash removal

Daily

Inspect and clean combustion air blower

Annually

CLEAN DRIP PAN:

Note: Let the unit cool to ambient temperature before inspecting or cleaning your grill.

1.  Remove the main grilling surface. (DO NOT remove the searing station.)
2.  Scrape drippings down grease drain and into grease bucket provided.
3.  Clean drip pan with food safe de-greasing agent. 
4.  Insure all cleaning solvents and chemicals are rinsed thoroughly after cleaning.
5.  Empty grease bucket if necessary.
6.  Reinstall grilling surface.

 Failure to clean and maintain this unit as indicated may result in poor performance and hazardous situations. The maintenance schedule 
must be adjusted based on use to insure proper operation and maximum ef

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 ciency of your pellet grill. When you are performing any 

maintenance on your grill, make sure the unit has been turned off, allowing full shutdown sequence, and then unplugged from the power 

source. 

INSPECT AND CLEAN BURN POT:

Note: Let the unit cool to ambient temperature before inspecting or cleaning your grill.

1.  Remove the main grilling surface, drip pan, and 

fl

 ame plate. (DO NOT remove the searing station.)

2.  Inspect the burn pot to check that the combustion air holes have not become plugged.  If necessary, clean thoroughly. 
3. Replace 

the 

fl

 ame plate, drip pan, and grilling surface.

INSPECT HOPPER FOR FINES:

Note: Let the unit cool to ambient temperature before inspecting or cleaning your grill.
Periodically check the hopper for pellet dust (

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 nes) build up.  The accumulation of 

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 nes can reduce the ef

fi

 ciency of your grill, increase the 

chance of hopper 

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 res, and other unsafe operating conditions. If dust (

fi

 nes) accumulate suf

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 ciently, vacuum out and reload hopper with new pellets.

ASH REMOVAL:

Note: Let the unit cool to ambient temperature before inspecting or cleaning your grill.

1.  Vacuum to remove ashes from burn pot and bottom of grill body.

BE SURE THAT THE ASHES ARE COOL TO THE TOUCH BEFORE VACUUMING. Some 

vacuums may leak ash. Your vacuum should have a special 

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 lter or bag to eliminate leakage.

2.  Dispose of ashes into metal container.

Disposal of Ashes: 

Ashes should be placed in a steel metal container with a tight 

fi

 tting lid. The closed container of ashes should be placed on a non-

combustible 

fl

 oor or on the ground well away from all combustible materials, pending 

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 nal disposal. If the ashes are disposed of by burial 

in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled. Do 
not place other waste in the same container.

INSPECT AND CLEAN COMBUSTION AIR BLOWER:

Note: Let the unit cool to ambient temperature before inspecting or cleaning your grill.

DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT.

Over time ash or dust may accumulate on the blades of the fans.  The fans should be inspected and if any accumulation is present 

vacuumed clean as the ash or dust can impede the fans performance. 
1.  Open the service panel by removing the two screws, then tilting down.
2.  Inspect the fan for dust or ash build up. Clean if necessary.
3.  Close the service panel and reinsert screws.

10 

Summary of Contents for Smartfire PG-30

Page 1: ...pection requirements in your area Save these instructions Manufactured By United States Stove Company 227 Industrial Park Road South Pittsburg TN 37380 Phone 800 750 2723 Part No 852076D Assembly and Operating Instructions Models PG 30 PG 36 C C S S S S U U COMPANY U NITED STATES STOV E A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES AIR SPACE TO COMBUSTIBLE MATERIALS IT IS OF UT...

Page 2: ...our Using cooking pellets will increase flavor and efficiency It is important to note that the ash content of the fuel and frequency of operation will determine the frequency of which you will be required to clean your pellet grill A high ash fuel may result in daily cleaning while a low ash content fuel may result in less frequent cleaning Occasionally impurities in the fuel will cause a hard mas...

Page 3: ...on therefore you should always use some type of hand protection when refueling your grill A power surge protector is required This unit must be plugged into a 110 120V 60 Hz grounded electrical outlet Do not use an adapter plug or sever the grounding plug Do not route the electrical cord underneath in front of or over the grill Do not route the cord in foot traffic areas or pinch the cord under an...

Page 4: ...rovide floor protection adequate to provide ember protection as shown below Your pellet grill must be installed with 24 609mm clearance to combustibles as shown below Warning Do not operate this grill under a ceiling or overhang FLOOR PROTECTOR 48 SIDE WALL REAR WALL 24 FLOOR PROTECTOR 12 12 12 4 ...

Page 5: ...in grill body to assembled pedestal with 6 bolts and rivet nuts along bottom of grill body Rivet Nut Assembly Pedestal and Base Assembly Wheel Installation Smoke Stack Installation Parts List Description Qty Pedestal Right Side 1 Pedestal Left Side 1 Pedestal Center 1 Base PG36 1 Base PG30 1 Caster Wheel 2 Fixed Wheel 2 1 4 20 Bolt x 0 75 32 1 4 20 Nut 18 Split Lock Washer 2 1 4 20 Bolt x 1 25 6 S...

Page 6: ...nt Insure flame plate is level WARNING If flame plate is installed incorrectly the pellets may burn back into the hopper and or the grill may smoke excessively during cook mode and may not maintain set cooking temperature properly Place right drip pan onto grease drain support with flange toward the side of the grill Place left drip pan onto drip pan mounts left drip pan rests on top of right drip...

Page 7: ... Place your fingers over the burnpot and feel the air movement from the combustion blower Ignitor will glow within 1 minute 7 Press the Power Button to turn the unit off 8 Before replacing the removed components Clean all items with soap and water then rinse and allow to dry Re install components DO NOT TOUCH THE IGNITOR ORTHEAUGER PREPARING TO USE YOUR GRILL Important You must season the grill be...

Page 8: ... You can easily check the actual temperature compared to the set point temperature by using the Display button on the control board This allows you to determine when the grill has preheated to your desired cooking temperature NOTE During the startup the grill temperature can exceed the set point temperature So it is recommended that you leave the display in Actual to monitor the temperature readin...

Page 9: ...rill Cook settings If you are in Cook mode and change to Smoke mode the temperature will automatically go to 295 If you are in Smoke mode and change to Cook mode the temperature will automatically go to 300 Temperature control doesn t begin to read and control feed rate for 15 minutes due to the 15 minute start up sequence Make sure to unplug your grill only after it has gone through the shutdown ...

Page 10: ...specting or cleaning your grill Periodically check the hopper for pellet dust fines build up The accumulation of fines can reduce the efficiency of your grill increase the chance of hopper fires and other unsafe operating conditions If dust fines accumulate sufficiently vacuum out and reload hopper with new pellets ASH REMOVAL Note Let the unit cool to ambient temperature before inspecting or clea...

Page 11: ...xtended periods of time If operating the grill on the highest heat setting the room temperature could increase enough and lead to potential overheating situations If this happens try operating at a lower heat setting 3 Fuel other than wood pellets is being burned in the stove This pellet grill is designed and tested to use cooking wood pellets Check for signs of fuel other than wood pellets No oth...

Page 12: ... for about 30 45 minutes Check the thermocouple to see if it s bad Check resistance with volt meter 2 Bad Auger Motor Remove the two retaining screws in the service panel and swing out of the way Remove the auger motor from the auger shaft and try to run the unit If the motor will turn the shaft is jammed on something If the motor will not turn the motor is bad 3 Auger Jam Start by emptying the ho...

Page 13: ...584 Pedestal Left Side 1 19 26585 Pedestal Center 1 20 80634 Rtd Temperature Probe Grill 1 21 26153 PG36 Drip Pan Right 1 26157 PG30 1 ITEM P N DESCRIPTION QTY 22 892219 PG36 Grate Grilling 1 892218 PG30 1 23 26154 PG36 Drip Pan Left 1 26146 PG30 1 24 892220 Handle Lid 1 25 26158 Backing Plate Homcomfort 1 26 26578 PG36 Exhaust Baffel 1 26630 PG30 27 69927 PG36 Weldment Base 1 69936 PG30 1 28 6983...

Page 14: ...PARTS DIAGRAM 14 ...

Page 15: ...AUGER PARTS DIAGRAM 35 38 36 37 39 34 15 ...

Page 16: ...WIRING DIAGRAM WITH SEARING STATION 16 ...

Page 17: ...WIRING DIAGRAM WITHOUT SEARING STATION 17 ...

Page 18: ...ll model number which is on the nameplate attached to the grill When ordering repair parts always give the following information as shown in this list 1 The part number 2 The part description 3 The model number PG 30 PG 36 4 The serial number ____________________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 WWW USSTOVE COM HOW TO ORDER REPA...

Page 19: ...19 ...

Page 20: ..._______________ ______________________ ______________________ Homcomfort 227 Industrial Park Road South Pittsburg TN 37380 Attn Registration Form PLACE STAMP HERE PLEASE SEAL WITH CLEAR TAPE BEFORE MAILING 20 ...

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