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15

When your appliance acts out of the ordinary, the 

fi

 rst reaction is to call for help. This guide may save time and money by enabling 

you to solve simple problems yourself. Problems encountered are often the result of only 

fi

 ve factors.  

1. Poor 

fuel; 

2.   Poor operation or maintenance; 
3.   Poor installation; 
4.   Component failure; 
5.   Factory defect. 
You can usually solve those problems related to 1 and 2. Your dealer can solve problems relating to 3, 4 and 5. Refer to the repair 

parts diagrams to help locate indicated parts.

Never try to repair or replace any part of the oven unless instructions for doing so are given in this manual.  All other work should 

be done by a trained technician.

TROUBLE SHOOTING GUIDE

SMOKE SMELL COMING BACK INTO THE HOME

Possible Causes:

Possible Remedies: 

1.  There is a leak in the vent pipe system.

Inspect all vent pipe connections.  Make sure they are sealed 

with RTV silicone that has a temperature rating on 500 degree F 
or higher.  Also, seal joints with UL-181-AP foil tape.  

Because it is a wood-burning device, your oven may emit a faint wood-burning odor. If this increases beyond normal, or if you 

notice an unusual soot build-up on walls or furniture, check your exhaust system carefully for leaks. All joints should be properly 
sealed. Also clean your appliance, following instructions in “MAINTENANCE”. If problem persists, contact your dealer.

•  GLASS “SOOT’S” UP AT A VERY FAST RATE
•  FLAME IS LAZY, DARK, AND HAS BLACK TIPS 

Possible Causes:

Possible Remedies:

1. 

Appliance or vent pipe is dirty, which restricts air

fl

 ow.

Follow all cleaning procedures in the maintenance section of 

the owner’s manual.

2. 

Vent pipe installed improperly.

Check to make sure the vent pipe has been installed according 

to the criteria in the owner’s manual.

3. 

Air damper is set too far closed.

Open the air damper and try to burn the unit again.

5. 

Air damper is broken.

Visually inspect the damper assembly.  Make sure the damper 

plate is attached to the damper rod.  When the damper rod is 
moved, the plate should move with it.

Summary of Contents for PW100A

Page 1: ...STED APPLIANCE FOR OUTDOOR INSTALLATION ONLY For Australian installations see Appendix A SAFETY NOTICE Ifthisheaterisnotproperlyinstalled ahousefiremayresult For your safety follow the installation instructions Never use make shift compromises during the installation of this heater Contactlocalbuildingorfireofficialsaboutpermits restrictions and installation requirements in your area CAUTION Pleas...

Page 2: ... DOOR IS SLIGHTLYOPENED DO NOT BURN GARBAGE FLAMMABLE FLUID SUCH AS GASOLINE NAPHTHA OR MOTOR OIL ALWAYS CLOSE THE DOOR AFTER THE IGNITION THIS MODEL NOT APPROVED FOR MANUFACTURED OR MOBILE HOME INSTALLATION Combustible Wood Colors Metallic Black Flue Pipe Diameter 6 15 3cm Flue Pipe Type Standard Single Wall or Double Wall Black or Blued Steel 2100 F 650 C Minimum Chimney Height 12 3 7m Maximum L...

Page 3: ...ember protection around our oven SAFETY PRECAUTIONS Creosote Formation and need for removal When wood is burned slowly it produces tar and other organic vapors that combine with expelled moisture to form creosote The creosote vapors condense in a relatively cool flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot...

Page 4: ...ation of you new appliance Caution The appliance is very heavy The assistance from a second person is strongly suggested Please use proper lifting technic when positioning the appliance for assembly and installation Before using your new appliance some assembly is required 1 Check the combustion chamber and cooking chamber for proper brick alignment 2 Install the side table optional FIREBRICK INST...

Page 5: ...y block the way in case of fire or fail to respect required clearances IMPROPER INSTALLATION The manufacturer will not be held responsible for damage caused by the malfunction of an appliance due to improper venting or installation Call 800 750 2723 and or consult a professional installer if you have any questions INSTALLATION CLEARANCES The clearances given are minimum dimensions by the NFPA Inst...

Page 6: ...appliance is protected with closely spaced solid masonry units not less than 2 51mm in thickness 2 The top surface of the masonry is covered with sheet metal not less than 24 gauge 0 024 0 61mm 3 The floor protector extends not less than 18 457mm beyond the appliance on all sides Dimension Inch mm J Appliance Width 28 711 K Appliance Depth 22 558 L Front 18 457 M Back 18 457 N Left 18 457 P Right ...

Page 7: ...f the section toward the chimney Any installation with a horizontal run of chimney pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and request the latest edition of the NFPA Standard 211 To insure a good draft the total length of the coupling pipe should never exceed 8 to 10 2 4m to 3 04 m Except for cases of vertical installation cathedral roof style where ...

Page 8: ... appliance s performance is directly dependent on an adequate draft from your chimney The following recommendations may be useful for the installation of your chimney 1 Do not connect this unit to a chimney flue serving another appliance 2 It must rise above the roof at least 3 0 9m from the uppermost point of contact 3 The chimney must exceed any part of the building or other obstruction within a...

Page 9: ...ame manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to the structure as recommended by the manufacturer The chimney must be the required height above the roof or other obstructions for safety and proper draft operation ...

Page 10: ...ny grade when adjacent to public walkways E Minimum 2 foot 0 61m clearance above any grass plants or other combustible materials F Minimum 3 foot 0 91m clearance from an forced air intake of any appliance G Minimum 2 foot 0 61m clearance below eves or overhang H Minimum 1 foot 0 3m clearance horizontally from combustible wall I Must be a minimum of 3 foot 0 91m above the roof and 2 foot 0 61m abov...

Page 11: ...ned windows Incomplete log combustion Smaller pieces of wood will dry faster All logs exceeding 6 in diameter should be split The wood should not be stored directly on the ground Air should circulate through the cord A 24 to 48 air space should be left between each row of logs which should be placed in the sunniest location possible The upper layer of wood should be protected from the elements but...

Page 12: ...draft movement is initiated you are ready to ignite the oven by lighting the paper and kindling wood inside the combustion chamber When you have achieved a good bed of hot embers we recommend the following burn procedures COOKING Controlled combustion is the most efficient technique for wood cooking because it enables you to select the type of combustion you want for each given situation The wood ...

Page 13: ... of a chimney fire We strongly recommend that you install a magnetic thermometer on your smoke exhaust pipe approximately 18 above the oven This thermometer will indicate the temperature of your gas exhaust fumes within the smoke exhaust system The ideal temperature for these gases is somewhere between 275 F and 500 F Below these temperatures the build up of creosote is promoted Above 500 degrees ...

Page 14: ...d clean the chimney and connector pipe periodically for creosote buildup or obstructions WARNING NEVER OPERATE THE OVEN WITHOUT A GASKET OR WITH A BROKEN ONE DAMAGE TO THE OVEN OR EVEN HOUSE FIRE MAY RESULT PAINT Only clean your oven with a dry soft cloth that will not harm the paint finish If the paint becomes scratched or damaged it is possible to give your wood oven a brand new look by repainti...

Page 15: ...has a temperature rating on 500 degree F or higher Also seal joints with UL 181 AP foil tape Because it is a wood burning device your oven may emit a faint wood burning odor If this increases beyond normal or if you notice an unusual soot build up on walls or furniture check your exhaust system carefully for leaks All joints should be properly sealed Also clean your appliance following instruction...

Page 16: ...16 REPAIR PARTS DIAGRAM 16 11 10 13 35 3 10 8 14 7 6 15 18 23 2 4 17 8 9 19 1 5 20 21 21 ...

Page 17: ...1 2 1 5 26434 Ash Pan Baffle 1 6 40076 Grate Cast Iron 1 7 24103 Firebrick Half 4 1 2 X 4 1 2 2 8 89066 Firebrick 4 1 2 X 9 18 9 891414 Half Firebrick 1 10 69884 Wrapper Side 2 11 26461 Wrapper Back 1 12 69886 Door Assembly 1 13 69887 Door Assembly 1 14 26457 Rack Pizza Tray 1 15 69885 Baffle Burn Chamber 1 16 69889 Wrapper Top Weldment 1 17 891987 Plastic Knob 2 18 851713 Logo Hom_comfort 1 19 80...

Page 18: ... 47 83921 Handle Rod 1 37 36 46 39 40 41 47 44 45 43 42 Cooking Chamber Door Key Part No Description Qty 49 40585 Large Viewing Glass Door 1 50 83362 10 24 x 1 4 Ms Ph Rd Pln 8 51 26312 Glass Clamp Side 4 52 26311 Glass Clamp Bottom 1 53 26310 Glass Clamp Top 1 54 26314 Gasket Clamp 1 55 88082 3 4 Round Rope Gasket Blk 65 56 88087 Glass Gasket 1 x 1 8 57 57 89284 High Temp Silcone Not Shown 1 58 8...

Page 19: ...RUCTIONS WARNING DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE WARNING DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHEN IT IS OPERATING WARNING DO NOT STORE FUEL WITHIN HEATER INSTALLATION CLEARANCES WARNING OPEN AIR CONTROL AND DAMPER WHEN FITTED BEFORE OPENING FIRING DOOR CAUTION THIS APPLIANCE SHOULD NOT BE OPERATED WITH A CRACKED GLASS CA...

Page 20: ... extend either to a distance of not less than 500 mm beyond any part of the appliance or a lesser distance at which it forms an abutment with a wall or heat shield AS NZS 2918 2001 3 3 3 2 be constructed to a thickness of not less than 75 mm see Clause 3 3 4 of masonry or concrete laid on a supporting sheet of continuous heat resistant material The floor protector shall be separated from the floor...

Page 21: ...DECROMESH WITH SOLID BACK STAINLESS STEEL INNER FLOOR PROTECTOR Your new wood heater installation must conform to Australian Standards AS NZS 2918 2001 and be clear of combustibles as shown below Currently for installation with an Australian Standard Double Cased flue kit with a full length half radius perforated mesh flue shield To Appliance ...

Page 22: ...22 NOTES ...

Page 23: ...the oven When ordering repair parts always give the following information as shown in this list 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 www usstove com HOW TO ORDER REPAIR PARTS 1 The part number ___________________________________________ 2 The part description ___________________________________________ 3 The model number _______________________________________...

Page 24: ...___________________________________________ Date Installed ______________________________________________________________ PLEASE COMPLETE THE SURVEY BELOW How do you currently heat your home Electric Natural Gas Propane Heating Oil Wood Pellet How did you hear about United States Stove Company Internet Local Store Dealer Friends Relatives Trade Show Other __________________________________________...

Page 25: ...______ ______________________ ______________________ United States Stove Company 227 Industrial Park Road South Pittsburg TN 37380 Attn Registration Form PLACE STAMP HERE PLEASE SEAL WITH CLEAR TAPE BEFORE MAILING 851997 ...

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