Holzstar HBS 400 Operating Instructions Manual Download Page 4

Special Safety Rules For Bandsaws

Always stop the bandsaw before removing scrap pieces from the table.

Always keep hands and fingers away from the blade.

Never attempt to saw stock that does not have a flat surface, unless a suitable support is

used.

Always hold material firmly and feed it into the blade at a moderate speed.

Always turn off the machine if the material is to be backed out of an uncompleted cut.

Adjust the upper guide about 1/8" above the material being cut.

Check for proper blade size and type for the thickness and type of material being cut.

Make sure that the blade tension and blade tracking are properly adjusted.

Make “relief” cuts before cutting long curves.

Release blade tension when the saw will not be used for a long period of time.

User Responsibility / Warranty

This machine will perform in conformity with the description contained in the instructions

provided. This machine must be checked periodically. Defective equipment (including

power cable) should not be used. Parts that are broken, missing, obviously worn, distorted

or contaminated, should be replaced immediately. Should such repair or replacement

become necessary, it is recommended that only genuine replacement parts are used and

that such repairs are carried out by qualified persons. This machine or any of its parts

should not be altered or changed from standard specifications. The user of this machine

shall have the sole responsibility for any malfunction that results from improper use or

unauthorized modification from standard specifications, faulty maintenance, damage or

improper repair by anyone other than a qualified person.

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1.0 Specification

Throat width:

Sawblade length:

Sawblade width:

Sawblade tilt:

Max. cutting depth:

Sawtable size:

Sawblade speed:

Motor power:

3

Specification

Getting to know your bandsaw

Assembly

Adjustment

Operation

Maintenance

Wiring diagram

Troubleshooting

Parts diagram

Parts list

Page 3

Page 4

Page 5

Page 6,7,8

Page 9

Page 9

Page 9

Page 10

Page 11,12,13

Page 14,15

Contents

18-3/8" (465mm)

136" (3454mm)

1/4"~1-1/2" (6~38mm)

-10

o

~45

o

11-1/4" (285mm)

21"x19" (535mmx485mm)

50Hz--380m/min or 820m/min; 60Hz--460m/min or 980m/min

1 phase--2.1Kw S6 40%; 3 phases--2.5%Kw S6 40%

Summary of Contents for HBS 400

Page 1: ...HBS 400 Operating Instructions HBS S ERIES Band Saw HBS 400 HBS 471 HBS 473 ...

Page 2: ...GROUND ALL TOOLS If your tool is equipped with a three pronged plug you must plug it into a three hole electric receptacle If you use an adapter to accommodate a two pronged receptacle you must attach the adapter plug to a known ground Never remove the third prong of the plug ALWAYS AVOID DANGEROUS ENVIRONMENTS Never use power tools in damp or wet locations Keep your work area well lighted and cle...

Page 3: ...es bits and cutters ALWAYS AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in cord NEVER LEAVE TOOLS RUNNING UNATTENDED DANGER NEVER STAND ON TOOLS Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted DANGER ALWAYS CHECK FOR DAMAGED PARTS Before initial or continual use of the tool a guard or other part that is damaged shou...

Page 4: ...e broken missing obviously worn distorted or contaminated should be replaced immediately Should such repair or replacement become necessary it is recommended that only genuine replacement parts are used and that such repairs are carried out by qualified persons This machine or any of its parts should not be altered or changed from standard specifications The user of this machine shall have the sol...

Page 5: ...Ring B Tension Indicator Window C Blade Tension Handwheel D Main Switch E Rip Fence F Speed Handwheel G Blade Guide H Guide Post Handwheel I Blade Tracking Window J Quick Release Lever K Guide Post Lock Knob L 4 Dust Ports M Motor N Table Tilting Knob O Blade Tracking Knob 4 ...

Page 6: ...he supplied 4 hex bolts and 4 washers A Fig 2 Using Hex socket screw bushing washer and wingnut B Fig 2 for the working table flatness Fitting Rip Fence Install the rear fence rail to the table with 2 M6 1 0 x 20 hex bolt and 2 flat washer M6 Fig 3 Install the front fence rail to the table with 4 thumb screw and 4 flat washer M8 Fig 3 Make sure the end cap is locked into the rear fence rail Then s...

Page 7: ... B B B Tracking the Saw Blade WARNING Unplug the bandsaw Firstly make sure the upper and lower blade guides are adjusted away from the blade and the tension scale reading corresponds to the width blade you are using Then loosen the lock lever Fig 7 by turning it counterclockwise and turn the blade tracking knob Fig 7 clockwise counterclockwise while turning the upper wheel by hand at least three r...

Page 8: ...thin 1 32 of the blade by releasing the screw B Fig 10 on each side of the blade Finally adjust the thrust bearing to be just clear of the back of the blade by unlocking the hex nut C Fig 10 Fig 9 Fig 10 A B C A B C D Fig 11 Fig 12 Adjusting the Cutting Height Loosen the guide post lock knob Fig 12 and turn the guide post handwheel Fig 12 to raise or lower the guide post upper blade guide assembly...

Page 9: ...k release lever Fig 14 counterclockwise and check the blade tracking The blade should run in the center of the bandwheel Refer to Tracking the Saw Blade on page 6 for more details g Reset the blade guides as described in the section Adjusting the Blade Guides on page 7 h Reset the blade tension as described in the section Adjusting the Blade Tension on page 6 i Replace the rip fence guide and reti...

Page 10: ... it as this may cause the workpiece to get stuck or the blade to bend For straight cuts use the fence provided to feed the workpiece along the blade slowly and in a straight line 6 0 Maintenance CAUTION BEFORE CLEANING OR CARRYING OUT MAINTENANCE WORK DISCONNECT THE MACHINE FROM THE POWER SOURCE WALL SOCKET NEVER USE WATER OR OTHER LIQUIDS TO CLEAN THE MACHINE USE A BRUSH REGULAR MAINTENANCE OF TH...

Page 11: ...able is not at right angles to the blade 2 The blade is dull or too much pressure was put on the workpiece 1 The wheels are not in alignment Defective bearing 2 The blade tracking knob hasn t been properly adjusted 3 Inferior blade REMEDY Check the cable for breakage Contact your local dealer for repair Switch off the motor tighten the quick release lever or blade tension handwheel Open the hinged...

Page 12: ...11 9 0 Parts diagram ...

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Page 15: ...21 Flat Wahser M8 69 Cam 22 Hex Bolt M8 1 25x30 70 Pillow Block 23 Saw Blade 71 Shaft End 24 Board 72 Rod 25 Hex Bolt M6 1 0x30 73 Safety Switch Cord 26 Tire 74 Shaft 27 Lower Wheel 75 Cap Screw M8 1 25x20 28 Idle Pulley 76 Shaft V Belt Pulley 29 Hex Nut M27x2 77 V Belt Pulley 30 Lock Washer 27 78 Circlip Ring 31 Motor Cord 79 Set Screw M8 1 25x20 32 Spring 80 Hex Nut M8 1 25 33 Roll Pin 3x16 81 L...

Page 16: ... Bushing 118 Lock Handle 201 Front Fence Rail 119 Flat Washer M5 202 Adjustable Base 120 Pointer 203 Fixed Shaft 121 Trunnion Plate 204 Shaft 122 Small Crank Handle 205 Spring Piece 123 Hex Bolt M8 1 25x16 206 Bracket 124 Carriage Bolt M8 1 25x80 207 Support Tube 126 Table 208 Internal Sheath 127 Table Insert 209 Handle 128 Hex Socket Screw M6 1 0x50 210 End Cap 129 Hex Bolt M5 0 8x10 211 Convex W...

Page 17: ...ects that the notice of defects was unjustified we are entitled to invoice a customary charge for the examina tion of the product as well as the transportation costs 5 Our warranty does neither cover natural wear and tear improper use and storage faulty installation nor damages which are occurring after the passage of risk due to faulty or negligent usage excessive stress improper operating equip ...

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