Holzstar DB 1202 Vario Instruction Manual Download Page 13

Operation

DB 1202 | Version 3.05

13

 

Fig. 12: Faceplate assembly

8.8.2Replacing the tool tappet

Step 1: Insert the 

tool tappet

 into the main spindle by 

hand

Step 2: Hold it tight to prevent it from falling and being 
damaged.

Only use the 

tool tappet

 for work between tips!

Fig. 13: Assembly

Step 3: To release the front driver, insert the rod on the 
back of the main spindle and gently tap out the front 
driver. 

Fig. 14: Dismantling

8.8.3 Replacing the moving tailstock tip

Step 1: Loosen the clamping lever. Turn the spindle on 
the handwheel completely to the rear. The cone dissol-
ves. to remove the tailstock tip. 

Fig. 15: Tailstock tip

8.9 Material selection

The wood must be of good quality and without defects 
such as Cross cracks or branches. Faulty wood tends to 
splinter and we risk user and machine. Workpieces 
made of glued woods should only be worked by an expe-
rienced craftsman. The turning of these woods requires 
a careful gluing without weak spots, because the work-
piece can explode due to the resulting centrifugal force.

8.10 Material preparation

For the turning of long wood, the material must first be 
cut to a square shape. For turning wood, the material 
must also be cut to size. For example, you can saw out 
the cross-section of the cross-piece with a band saw. 
Suitable is an octagonal shape, thereby vibration can be 
avoided. 

DANGER!

Make sure that after installing the faceplate before tur-
ning the lathe, the auxiliary tool (rod and threaded 
bolt) are removed.

DANGER!

Only mount the faceplate when the lathe is dis-
connected from the electrical supply.

Lever

Grub screw

Threaded
bolts

Tool tappet

    Tool tappet

Handwheel

Clamping lever

Tailstock tip

Summary of Contents for DB 1202 Vario

Page 1: ...DB 1202 Vario Instruction Manual Wood Lathe DB 1202 Vario...

Page 2: ...on the device 5 2 6 Safety equipment 5 3 Intended Use 6 4 Technical Data 6 4 1 Type plate 6 5 Transport packaging storage 7 5 1 Delivery 7 5 2 Packaging 7 5 3 Storage 7 6 Description of the Device 8...

Page 3: ...d from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All data in these operating instructions has been compi led on...

Page 4: ...ntervals and inform them about the dangers The operator must provide the personnel with the necessary protective equipment and bind the wea ring of the necessary protective equipment in a bin ding man...

Page 5: ...ions when carrying out the different tasks on the machine The personal protective equipment is described in the following section 2 5 Safety labels on the device The following safety signs are applied...

Page 6: ...tton is used to quickly put the machine into a safe state in case of danger or to avert a danger NOTE The cover circuit breaker is located under the front cover If the cover is not mounted or not clos...

Page 7: ...ing aids are suitable for recycling and must always be dis posed of using material based recycling systems Packaging materials made of cardboard must be shred ded and disposed of as part of waste pape...

Page 8: ...ation of the rotary spindle in the preselected operating mode The upper pushbutton OFF switches off the rotation of the rotary spindle 3 Switch direction of rotation The direction of rotation of the l...

Page 9: ...he following steps will make the machine operational Step 1 After unpacking the wooden box lift the machine and place it in the desired location Step 2 Place the machine frame on a flat work surface S...

Page 10: ...o malfunctions In addition guides sleeves and bearings must be lubricated or lubricated with commercially available lubricating grease DANGER Danger of electrocution There is danger to life when in co...

Page 11: ...connected from the electrical supply Close and screw in the protective cover after every change of position of the V belt DANGER Pay attention to the correct tension of the V belts Too much or too lit...

Page 12: ...to sup port the hand Step 1 Adjust the tool rest approx 3mm above the rota tion axis Step 2 After aligning the tool rest clamp the 2 clamping levers for the tool holder By loosening the clamping lever...

Page 13: ...branches Faulty wood tends to splinter and we risk user and machine Workpieces made of glued woods should only be worked by an expe rienced craftsman The turning of these woods requires a careful glui...

Page 14: ...repair 9 1 Care after work Step 1 Disconnect the power plug from the power outlet Step 2 Clean the machine from chips and dust with compressed air Attention wear safety glasses and dust mask And or wi...

Page 15: ...all environmentally hazardous fluids from the old machine Step 2 If necessary dismantle the machine into mana geable and usable assemblies and compo nents Step 3 Guide the machine components and opera...

Page 16: ...ting or handle loose 5 Turning lathe stands on uneven surface 1 Prepare workpiece by planing sa wing for turning 2 Replace spindle bearing 3 Replace belt 4 Tighten screws and handle 5 Place lathe on l...

Page 17: ...ched to the ma chine Example The drive belt for the Wood Lathe DB 1202 Vario must be ordered The drive belt has the number 43 in the spare parts drawing 1 By ordering spare parts send a copy of the sp...

Page 18: ...1202 Vario The following drawings should help in case of service to identify necessary spare parts To order send a copy of the parts drawing with the parts marked to your authorized dealer Spare parts...

Page 19: ...Spare parts DB 1202 Version 3 05 19 Spare parts drawing 2 Fig 19 Spare parts drawing 2 Wood Lathe DB 1202 Vario...

Page 20: ...20 DB 1202 Version 3 05 Electrical wiring diagram 13 Electrical wiring diagram Fig 20 Electrical wiring diagram DB 1202 Vario...

Page 21: ...lations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU directives 2014...

Page 22: ...www holzstar de...

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