HOLOPHANE Predator Medium Floodlight Marine Installation And Maintenance Manual Download Page 3

3.1.9 

 Wipe the gasket and seal area clean with a clean, dry rag

and ensure that no dirt or debris will prevent an adequate seal
during closing.

3.1.10

  Close the door.  Tighten captive door screws to 55 in. lbs.

torque.  This is required for watertight door seal.

3.2

  

Door Replacement/Repair.

3.2.1

  De-energize the floodlight.

3.2.2 

 Wipe off the exterior of floodlight to remove dirt or debris

that could enter when the door is opened.

3.2.3 

 Loosen the captive door screws attaching the door to the

housing.  Open the door.

3.2.4 

 Detach the power disconnect.

3.2.5

  Remove the cotter pin from the hinge pin.

3.2.6

  Slide the door hinge pins from the housing.

3.3  Electrical Component Replacement. 

 Electrical

components mounted on the door can be replaced as follows:

3.3.1

  Tag electrical leads for use when installing the new

components.

3.3.2

  Break electrical connections.

3.3.3  

Remove the attaching hardware and retain for reuse.

3.3.4

  Remove the electrical component.

3.3.5 

 If needed during installation, remove any electrical or heat

insulating components from the removed electrical component.
Install them onto the new component.

3.3.6

  Place the new component into position.

3.3.7

  Install the attaching hardware.  Tighten securely.

3.3.8  

Make electrical connections in accordance with wire tags

and approved wiring practices.

3.4

 

Door Installation.

3.4.1  

Slide the door hinge pins into the housing.

3.4.2

  Insert the cotter pin through the hinge pin.

3.4.3 

 Insert the door disconnect plug into the disconnect recep-

tacle in the housing.

3.4.4

  Check the condition of the door gasket and seal area on the

housing.  Ensure that no damage exists that could affect seal
integrity.

3.4.5  

Check the interior of the housing and door for evidence of

damage or potentially hazardous conditions.

WARNING

FOR REPLACEMENT OF  ANY DAMAGED
COMPONENTS, ESPECIALLY THOSE THAT MAY
PREVENT THE PROPER SEALING OF THE FIXTURE
(CONTACT HOLOPHANE FIELD SERVICE
DEPARTMENT).  FAILURE TO DO SO MAY RESULT
IN SIGNIFICANT PROPERTY DAMAGE.

3.4.6

  Wipe the gasket and seal area clean with a clean, dry rag

and ensure that no dirt or debris will prevent an adequate seal
during closing.

3.4.7

  Close the door.  Tighten captive door screws

to 55 in. lbs. torque.  This is required for watertight door seal.

3.4.8

  Energize the floodlight.  Check its operation and for proper

area illumination.

2.3.5

  Use UL approved watertight fittings (not provided) on all

installations.  If installed in a Marine location, use rigid metal conduit
or AVC Marine cable (not provided) and watertight cable grip fittings
(not provided) for power supply conductors to thru-way box
mount.

2.3.6

  Remove clear protective cover and install watertight fitting.

Tighten securely.

2.3.7 

 Mount unit to cast thru-way box with the four 5/16 hex bolts

with lockwashers supplied.  The steel reinforcing plate must be
installed inside the housing as shown in Figure 2.   Be sure to install
gasket between box and unit supplied.  Tighten bolts securely
(approximately 15 ft. lb.)

2.3.8

  Make all wiring connections in accordance with approved

wiring methods.  Ensure that all supply wires and supply wire
connections are retained between the folds of the fiber heat shield
in the housing.

2.3.9

  If the door was removed as in 2.3.4, reinstall the door by

sliding the door hinge pins into the housing.  Insert the cotter pin
through the hinge pin.

2.3.10

  Insert the door disconnect plug into the disconnect

receptacle in the housing.

2.3.11

  Securely install the proper lamp type.

2.3.12 

 Close the door.  Thread the captive door screws  into the

housing.  Tighten captive door screws to 55 in. lbs. torque.  This is
required for watertight door seal.

2.3.13

  Refer to the identification label on the unit for mounting

restrictions.

2.3.14 

 Energize the floodlight.  Check its operation and for proper

area illumination.

3.  MAINTENANCE

3.1 

 

Relamping and cleaning.

3.1.1  

Deenergize the floodlight.

3.1.2 

 Wipe off the exterior of floodlight to remove dirt or debris

that could enter when the door is opened.

3.1.3

  Loosen the captive door screws attaching the door to the

housing.  Open the door.

3.1.4 

 Remove the lamp type.

3.1.5

  Securely install a proper new lamp type.

3.1.6

  Wash both sides of the lens.

CAUTION

KEEP ELECTRICAL COMPNENTS DRY.  DO NOT USE ABRASIVE
CLEANERS ON THE GLASS OR REFLECTOR LOSS OF OPTICAL
PERFORMANCE AND SUBSEQUENT GLASS BREAKAGE COULD
RESULT.

3.1.7 

 Check the condition of the door gasket and seal area on the

housing.  Ensure that no damage exists that could affect seal
integrity.

3.1.8

  Check the interior of the housing and door for evidence of

damage or potentially hazardous conditions.

WARNING

FOR REPLACEMENT OF  ANY DAMAGED
COMPONENTS, ESPECIALLY THOSE THAT MAY
PREVENT THE PROPER SEALING OF THE FIXTURE
(CONTACT HOLOPHANE FIELD SERVICE
DEPARTMENT).  FAILURE TO DO SO MAY RESULT
IN SIGNIFICANT PROPERTY DAMAGE.

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