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XL-FW232-02

TROUBLESHOOTING HINTS

Fifth Wheel is Hard to Hook Up to Trailer:

POSSIBLE CAUSE

REMEDY

The trailer may be too high; the kingpin Lower the trailer landing gear.
is not entering the locks properly.

Locks are closed.

Pull the secondary and primary release handles to the unlocked position and force the 
hinged lock open.

The locks are adjusted too tightly.

Check lock adjustments in accordance with the procedure in this manual.

Accumulated rust or grime

Spray a light lubricant or diesel fuel on all moving parts, including the release 

interfering with the lock operation.

handle, and operate several times.

Bent release handle or kingpin or

Check and repair/replace as required. The kingpin can be inspected in accordance

damaged bolster plate may be 

with SAE J2228.

interfering with lock movement.

The locks may be damaged.

Inspect and replace, if required, following the procedures in this manual.

The fifth wheel may need rebuilding.

Follow the procedures contained in this manual using the appropriate rebuilding kit.

Using lube plate with wrong kingpin

See Holland Service Bulletin XL-SB004.

length.

Fifth Wheel is Hard to Unhook from Trailer:

POSSIBLE CAUSE

REMEDY

The secondary lock is not released.

Pull the secondary lock release handle and lift up to engage the handle lug with the
top plate casting.

The tractor may be putting pressure

Back the tractor into the trailer to relieve the pressure and lock the tractor brakes 

against locks.

before pulling the release handle.

Rust or grime on the locking

Spray a light lubricant or diesel fuel on all moving parts, including the release handle, 

mechanism.

and operate several times.

Bent kingpin or damaged bolster

Check the kingpin with a Holland TF-0110 Kingpin Gage and bolster plate with a 48” 

plate.

straightedge. Repair/replace as required. The kingpin can be inspected in accordance 
with SAE J2228.

Fifth wheel locks may be adjusted

Check the lock adjustment in accordance with procedures in this manual.

too tightly.

The release handle will not stay out.

Pull the release handle out and up, then release.

The release handle will not stay out;

Replace release handle.

pops off lug.

The release handle must be held out.

Build up release handle lug to hold out further or replace XA-1005-FH, XA-1117-H or 
XA-03715 release handles.

Long plunger.

Pull the release handle to the fully extended position and hold it while someone else 
attempts to uncouple. If the locks do not open under this condition, close the swinging lock 
partially and grind 1/16” of the tip of the swinging lock. Round off after grinding.

Using lube plate with wrong 

See Holland Service Bulletin XL-SB004.

kingpin length.

NOTE: 

After the fifth wheel is unlocked and moves freely from the kingpin, it is normal for the release handle to return to the “in” position.

Summary of Contents for Hitch XA-71 Series

Page 1: ...OTING AND REBUILD PROCEDURES XA 71 DA 2 SAE Kingpin Rebuild Kit RK 65014 XA 71 DA 03705 2 SAE Kingpin for FW2570 7103 SERIES or FW2570 7113 SERIES RK 65014 1 XA 71 OA 03713 31 2 SAE Kingpin for FW2570...

Page 2: ...h the top plate casting The tractor may be putting pressure Back the tractor into the trailer to relieve the pressure and lock the tractor brakes against locks before pulling the release handle Rust o...

Page 3: ...3123 1 1 Adjusting wedge 23 XB 403 1 Compression spring 24 XB 02949 1 Nylon bushing 25 XB 0769 2 Lube fitting 90 26 XB H 38 2 Lube fitting 27 XB 1604 9 2 Bushing prior to 5 82 27A XB 0012 1 2 Bushing...

Page 4: ...others NOTE When rebuilding use only Holland rebuilding kits and replace all roll pins cotter pins springs bolts nuts and washers Also check the rebuild kit and verify that all parts are present refe...

Page 5: ...nued 3 Place the secondary lock 10 into its approximate location in the casting see FIGURE 4 4 IMPORTANT Coat the lock pin hole in the swinging lock 6 with Never Seez supplied with kit This is vital D...

Page 6: ...lunger Plunger guide rib FIGURE 9 16 Release handle Guide slot in casting 15 Release lever FRONT Guide rib FIGURE 10 15 13 14 24 12 HOLE B FIGURE 11 4 Install hex lock nut 14 and tighten DO NOT OVERTI...

Page 7: ...tallation turn to page 10 to determine which instruc tions you should follow Secondary Lock Installation 1 Position the secondary lock 10 in the closed position in the casting as shown in FIGURE 16 Co...

Page 8: ...inward When properly locked the locking plunger 17 will be visible as shown in FIGURE 18 Fifth Wheel Uncoupling 1 To uncouple the lock tester pull the secondary lock release handle 9 out raise it up...

Page 9: ...the locks using the lock tester 2 Tighten the Allen head adjustment screw in the throat of the top plate by turning clockwise until tight 3 Loosen the adjustment screw by turning counterclockwise 11...

Page 10: ...llow the instructions below and refer to FIGURE C at right 1 Pre install the secondary lock 10 in the closed position in the casting Complete Steps 1 2 and 3 before installing the spring release handl...

Page 11: ...XL FW232 02 11...

Page 12: ...k SC Muskegon MI Dumas AR Warrenton MO Holland MI Wylie TX Ph 888 396 6501 Fax 800 356 3929 Holland International Inc Holland MI Phone 616 396 6501 Fax 616 396 1511 Holland Equipment Ltd Norwich Ontar...

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