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Hoist Fitness CL-2601 Owner'S Manual Download Page 22

A S S E M B LY

I N S T R U C T I O N S

F R A M E   A S S E M B L Y

Step 2h

FITNESS SYSTEMS

R

R

O

H

IST

5 - Seat frame
8 - Arm Support

Part Descriptions

P - 5/16”- 18 x 1 ¼” Button Head
AM - 5/16” Flat Washer
AP - 5/16” Lock Washer
DK - Upholstery Backrest
DL - Upholstery Backrest Backing
DM - Upholstery Arm Pad
DN - Upholstery Arm Pad Backing

Hardware Descriptions

2601 Assembly

Page  21

Secure (DK) and (DL) to (5), and two (DM)’s and two (DN)’s to (8).  

Wrench tighten bolts including all previously hand tightened bolts.

Summary of Contents for CL-2601

Page 1: ... Serial Number and Model Number are Required when Ordering Parts June 2000 OWNERS MANUAL RECORD SERIAL NUMBER HERE Customer Service Fax 800 548 5438 619 578 7676 619 578 9558 CL 2601 FITNESS SYSTEMS R R S HOI T ...

Page 2: ...01 Assembly Page 1 INSTRUCTIONS Step 1 FRAME ASSEMBLY Step 2 PARTS LISTING HARDWARE LISTING BOLT SIZING CHART WASHER SIZING CHART WEIGHT RATIOS WEIGHT TRAINING TIPS WEIGHT TRAINING EXERCISE LOG DECAL REFERENCE GENERAL MAINTENANCE LIMITED WARRANTY 2 4 27 28 29 30 32 33 35 37 39 42 ...

Page 3: ... when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to c...

Page 4: ...FITNESS SYSTEMS R R O H IST 2601 Assembly Page 3 A S S E M B LY I N S T R U C T I O N S ...

Page 5: ... N S F R A M E A S S E M B L Y Page 4 2601 Assembly Step 2 FITNESS SYSTEMS R R H T OIS FACTORY INSTALLATION INSTRUCTION ONLY 1 ALL THREADED HOLES SHOULD BE TAPPED EXCEPT INSERTS 2 ALL CALLED INSERTS MUST BE INSTALLED BEFORE ANY ASSEMBLY ...

Page 6: ...ubber Foot Pad Part Descriptions A 1 2 13 x 1 1 2 Button Head Screw White Zinc AA 1 2 Lock Washer White Zinc AB 1 2 Flat Washer White Zinc CA Insert 1 2 CB Insert 3 8 Hardware Descriptions 2601 Assembly Page 5 Factory Installation Insert CA and CB into 1 Attach 1 to 2 Then 3 to 1 Hand tighten bolts only they will be tightened later Lift machine to position 4 ...

Page 7: ...A AA AA AA AA A A AB AB 4 4 1 1 3 3 AB AB A A AA AA AA AA A A AB AB 4 4 Factory install 2 threaded inserts CA to weight cage Factory install 2 threaded inserts CA to weight cage CB CB CA CA CA CA Factory install 4 threaded inserts CB to weight cage Factory install 4 threaded inserts CB to weight cage ...

Page 8: ...EMS R R O H IST 9 Range of Motion 10 Cam Assembly Large Part Descriptions S 1 2 13 x 3 4 Flat Head Screw T 1 2 13 x 1 Flat Head Screw DW Dia 1 1 4 x 1 1 2 Delrin DX Dia 1 1 4 x 1 Delrin Hardware Descriptions 2601 Assembly Page 7 Attach one DW to 10 and two DX s to 9 Wrench tighten bolts ...

Page 9: ...A S S E M B LY I N S T R U C T I O N S Page 8 2601 Assembly FITNESS SYSTEMS R R H T OIS S S T T DW DW 10 10 9 9 DX DX ...

Page 10: ...C 3 8 16 x 3 1 2 Button Head Screw White Zinc AA 1 2 Lock Washer White Zinc AB 1 2 Flat Washer White Zinc AE 3 8 Flat Washer AF 3 8 Flat Washer CA Insert 1 2 CD Pillow Block Bearing CE 4 Hole Flange Bearing White Zinc Hardware Descriptions 2601 Assembly Page 9 Factory Installation Insert CE into 1 and CA into 5 Attach 5 to 2 and 3 Next attach 7 to 5 then 6 to 5 and 7 Now attach two CE s to 1 then ...

Page 11: ... B B AL AL AK AK AL AL AK AK A A 4 4 AB AB AA AA AE AE 6 6 AF AF AE AE 2 2 3 3 AB AB Factory install 4 threaded inserts CA to Seat Frame Assembly 5 Factory install 4 threaded inserts CA to Seat Frame Assembly 5 CE CE CA CA CA CA 7 7 Factory install 4 threaded inserts CA to Seat Support Mount 6 Factory install 4 threaded inserts CA to Seat Support Mount 6 INSURE TAPPED HOLES FOR SET SCREWS ARE FACI...

Page 12: ... Adjustment Spring CL 1 4 OD Pivot Shaft CM EZ Glide Sleeve CN 1 2 Short Pull Pin CP Pull Pin to Chain Link Connector CQ 2 x 4 End Cap CR 1 4 C Clip DR R Set Screw CH 1 00 Dia 13 609 Shaft 3 8 Flat Head Cap Red Anodized Hardware Descriptions 2601 Assembly Page 11 P Attach 10 to CH then slide CH through 1 and attach to 9 Next slide one side of 8 onto CH then slide the other side of 8 through 6 Hand...

Page 13: ... I O N S Page 12 2601 Assembly FITNESS SYSTEMS R R H T OIS 6 6 CF CF CH CH CF CF 10 10 CM CM 11 11 12 12 CK CK 5 5 1 1 CN CN D D 8 8 9 9 D D CG CG CL CL DR DR CQ CQ CP CP D D 13 13 CJ CJ CJ CJ CR CR R R DT DT DS DS CM CM CN CN FB FB ...

Page 14: ... Assembly 23 Handle Assembly 24 5 Dia Shaft Part Descriptions CP Pull Pin to Chain Link Connecter CX 1 2 Oilite Bearing CZ 1 2 C Clip DA Master Chain Link Hardware Descriptions 2601 Assembly Page 13 P Attach 23 to 8 then DA to both CP and 23 Hand tighten bolts only they will be tightened later ress two CX s into 23 ...

Page 15: ...A S S E M B LY I N S T R U C T I O N S Page 14 2601 Assembly FITNESS SYSTEMS R R H T OIS DA DA DA DA DA DA CZ CZ CX CX 23 23 CP CP CZ CZ CX CX 23 23 8 8 24 24 ...

Page 16: ...CT Selector Pin Lanyard CV Guide Bearing Tall AE 3 8 Flat Washer AF 3 8 Lock Washer AG 5 16 Flat Washer AH 5 16 Lock Washer AJ 3 8 Lock Washer CW Guide Bearing Short Hardware Descriptions 2601 Assembly Page 15 In this step start by pressing Wrench tighten bolts including all previously hand tightened bolts 17 in 1 then place 18 over 17 and insure holes are lined up Next slide in two 16 s in 1 Slid...

Page 17: ...CT AJ AJ H H AH AH AG AG AE AE AJ AJ AG AG 17 17 AE AE G G 21 21 AL AL E E AH AH AE AE 14 14 18 18 17 17 18 18 16 16 For assembly instructions see detail A For assembly instructions see detail A Detail A Detail A 1 1 22 22 3 1 3 1 3 1 3 1 3 1 3 1 1 3 1 3 For assembly instructions see pages 25 and 26 For assembly instructions see pages 25 and 26 ...

Page 18: ...ed Hex Nut BB 1 4 Locknut WZ DB 3 1 4 Pulley DC Cam Belt 85 x 15 16 x 1 8 Hardware Descriptions 2601 Assembly Page 17 Start by sliding DC through the Roller Bracket on the top of 1 Secure two DB s to 1 under DC Slide one end of DC into the top of 25 detail B fig 1 loop the end of DC and feed it back up through the slot keeping the loop open fig 2 Next slide 26 into 25 and through the loop in DC an...

Page 19: ...IGURE 2 FIGURE 2 DETAIL B DETAIL B FOR ASSEMBLY SEE DETAIL B FOR ASSEMBLY SEE DETAIL B FOR ASSEMBLY SEE DETAIL C FOR ASSEMBLY SEE DETAIL C DB DB C Note 1 Insure Delrin Stop is secured in hole closest to Belt Clamp 2 When tightening the clamps 16 to the belt do not exceed 60 in lbs C Note 1 Insure Delrin Stop is secured in hole closest to Belt Clamp 2 When tightening the clamps 16 to the belt do no...

Page 20: ...d Q 10 32 x 1 8 Set Screw AE 3 8 Flat Washer AF 3 8 Lock Washer AM 5 16 Flat Washer AP 5 16 Lock Washer DD 5 Dia x 17 25 LG Roller DF 1 175 OD x 9375 ID x 11 56 Grip DG 1 1 4 Dia x 3 4 Aluminum Cap DH Hardware Descriptions 2601 Assembly Page 19 In this step start by sliding 28 into DD and securing it to 8 Next slide DH DF and DG to 23 and secure DG to the end of 8 then slide DF up to DG and DH up ...

Page 21: ...M B LY I N S T R U C T I O N S Page 20 2601 Assembly FITNESS SYSTEMS R R H T OIS AF AF DH DH AE AE M M M M DV DV AF AF AP AP AM AM AP AP DJ DJ AE AE 28 28 DD DD P P AM AM 23 23 8 8 5 5 DF DF Q Q Q Q DZ DZ DZ DZ ...

Page 22: ...tions P 5 16 18 x 1 Button Head AM 5 16 Flat Washer AP 5 16 Lock Washer DK Upholstery Backrest DL Upholstery Backrest Backing DM Upholstery Arm Pad DN Upholstery Arm Pad Backing Hardware Descriptions 2601 Assembly Page 21 Secure DK and DL to 5 and two DM s and two DN s to 8 Wrench tighten bolts including all previously hand tightened bolts ...

Page 23: ... E M B LY I N S T R U C T I O N S Page 22 2601 Assembly FITNESS SYSTEMS R R H T OIS AM AM DK DK DL DL AM AM AP AP AM AM P P AP AP 5 5 DM DM P P AP AP DM DM 8 8 AM AM DN DN P P P P P P AM AM AP AP AP AP DN DN ...

Page 24: ...rew DG 1 Dia x 3 4 Aluminum Cap DH 1 Dia x 3 8 Aluminum Ring DP 2 x 3 End Cap Vertical H DQ 17 75 LG Grip FA Rubber Foot Pad Hardware Descriptions 2601 Assembly Page 23 Slide DH and DQ on 8 and attach DG to the top of 8 Slide DQ up and mate to DG then slide DH up and mate to DQ and secure Attach DP to 5 and 6 and FA to 5 Wrench tighten bolts including all previously hand tightened bolts ...

Page 25: ...A S S E M B LY I N S T R U C T I O N S Page 24 2601 Assembly FITNESS SYSTEMS R R H T OIS Q Q Q Q 5 5 DP DP DP DP DP DP 8 8 DQ DQ DG DG DH DH DH DH 6 6 DQ DQ Q Q Q Q FA FA ...

Page 26: ...O H IST 1 Weight Cage 29 Standard Sheild Part Descriptions A 1 2 13 x 1 1 2 Button Head AA 1 2 Lock Washer AB 1 2 Flat Washer CA Insert Hardware Descriptions 2601 Assembly Page 25 Factory install insert CA into 1 Attach 29 to 1 Wrench tighten bolts including all previously hand tightened bolts ...

Page 27: ...A S S E M B LY I N S T R U C T I O N S Page 26 2601 Assembly FITNESS SYSTEMS R R H T OIS AB AB A A AA AA AB AB A A AA AA CA CA 29 29 CA CA 1 1 ...

Page 28: ...S SYSTEMS R R H T OIS F R A M E A S S E M B L Y Step 2k A S S E M B LY I N S T R U C T I O N S 20 20lbs Steel Top Plate 30 Stem Part Descriptions CS Top Weight Roll Pin Hardware Descriptions Slide 30 up into 20 and secure with CS ...

Page 29: ...30 30 CS CS 20 20 FITNESS SYSTEMS R R H T OIS 2601 Assembly Page 28 A S S E M B LY I N S T R U C T I O N S ...

Page 30: ... Assembly 13 1 26 STD SM399 1 95 Dia x 1 40 Aluminum Cap Red Anodized 14 2 26 STD SM295 Add on Rods 15 1 26 STD SM134 Weight Selector Pin 16 2 26 STD SG136 Guide Rod 17 2 26 STD PLAS134 Guide Rod Bushings 18 2 26 STD PLAS201 Weight Bumpers 19 15 26 STD SW104 20LB Intermediate Weight Plate 20 1 26 STD SWTOP11 15 LB Aluminum Top Plate 21 1 26 STD SX157 Center LH BRK Add on 22 3 26 STD SWADD7 5LB Add...

Page 31: ...d Screw M 2 11 BTN 38112WZ 3 8 16 x 1 1 2 Button Head Screw P 8 11 BTN 516114WZ 5 16 18 x 1 1 4 Button Head Screw Q 12 11 SET10 32 18 10 32 x 1 8 Set Screw R 1 11 SET 3834SQFD 3 8 x 3 4 Full Dog SG Head Set Screw S 2 11 FLA 1234WZ 1 2 13 x 3 4 Flat Head Screw T 1 11 FLA 121WZ 1 2 13 x 1 Flat Head Screw AA 18 13 LOK 121INT 1 2 Lock Washer AB 18 13 FLT 12SAEWZ 1 2 Flat Washer AC 2 13 FLT 14SAEWZ 1 4...

Page 32: ...1 4 Pulley DC 1 15 BLT 1516 Cam Belt 85 x 15 16 x 1 8 DD 1 022 01PDR001 5 Dia x 17 25 LG Roller DF 1 26 STD PLAS206 4 1 175 OD x 9375 ID x 11 56 LG Grip DG 2 26 STD SM323 1 1 4 Dia x 3 4 Aluminum Cap DH 3 26 STD SM324 1 1 4 Dia x 3 8 Aluminum Ring DJ 1 022 01PD0003 Upholstery Seat DK 1 022 01PD0001 Upholstery Backrest DL 1 022 01PD0001 3 Upholstery Backrest Backing DM 2 022 01PD0002 Upholstery Arm...

Page 33: ...FITNESS SYSTEMS R R O H IST A S S E M B LY I N S T R U C T I O N S FITNESS SYSTEMS R R O H IST Page 32 2601 Assembly ...

Page 34: ...OW N E R S M A N U A L 2601 Assembly Page 33 FITNESS SYSTEMS R R H T OIS B O L T S I Z I N G C H A R T ...

Page 35: ...FITNESS SYSTEMS R R H T OIS 2601 Assembly Page 34 WA S H E R S I Z I N G C H A R T SMALL SAE 26mm LARGE USS 34mm LARGE USS 25mm OW N E R S M A N U A L ...

Page 36: ...OW N E R S M A N U A L Page 35 2601 Assembly FITNESS SYSTEMS R R H T OIS ...

Page 37: ...e applied To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the weight plate you have pinned 65 100 65 1 15 9 75 2 35 22 75 3 55 35 75 4 75 48 75 5 95 61 75 6 115 74 75 7 135 87 75 8 155 100 75 9 175 113 75 10 195 126 75 11 215 139 75 12 235 152 75 13 255 165 75 14 275 178 75 15 295 191 75 16 315 204 75 ...

Page 38: ...ercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know your limitations If you are new to weight training or are embarking on an exercise regimen after a long layoff start slowly and build foundational stren...

Page 39: ...OW N E R S M A N U A L 2601 Assembly Page 38 FITNESS SYSTEMS R R H T OIS ...

Page 40: ...U A L 2601 Assembly Page 39 FITNESS SYSTEMS R R H T OIS Weight Training Exercise Log S Sets R Repetition per set W Weight used S S Exercise Totals S S S S S S S S S S R R R R R R R R R R R R W W W W W W W W W W W W Date ...

Page 41: ...FITNESS SYSTEMS R R H T OIS 2601 Assembly Page 40 OW N E R S M A N U A L ...

Page 42: ...to provide information regarding operation safety and maintenance Before use take the time to read these decals 6 6 1 1 7 7 5 5 2 2 4 4 1 021 0004026 2 021 0003011 3 021 0003006 4 021 0012004 5 021 0013081 6 021 0003008 7 021 0004029 8 021 0004034 Decal Descriptions 8 8 3 3 For label placement see detail A For label placement see detail A Detail A Detail A ...

Page 43: ...y Y a l M o n t h s 6 Inspect Links Pull Pins Snap Locks Swivels Weight Stack Pins Clean Upholstery Lubricate Guide Rods with Waylube Oil only Inspect Accessory Bars and Handles Inspect All Decals Inspect All Nuts and Bolts Tighten if Needed Inspect Anti Skid Surfaces Inspect Cables or Belts Tension Lubricate Seat Sleeves Turcite Bushings Linear Bearings Clean and Wax All Glossy Finishes Repack wi...

Page 44: ...601 OI H STFITNESS SYSTEMS R Place feet on footrest area 4 Hold position momentarily before slowly returning to starting position 6 â Read and understand all instructions before using this equipment â Inspect equipment for loose worn or frayed parts If in doubt about a certain part DO NOT use this machine â Keep hands and feet away from moving parts DO NOT attempt to free any jammed part by yourse...

Page 45: ... parts at the first signs of wear If in doubt about a certain part DO NOT use the machine until the part is replaced Failure to replace worn parts may result in injury 3 DO NOT ATTEMPT to free any jammed part by yourself Obtain assistance as the part may 4 BE CERTAIN to keep your head hands and limbs clear of moving parts Be alert to the possibility of injury DO NOT BE CARELESS 5 If you feel faint...

Page 46: ... T OIS OW N E R S M A N U A L R HOIST D E C A L R E F E R E N C E This decal has been attached to this piece of equipment to provide information regarding operation safety and maintenance Before use take the time to read these decals 021 0004026 ...

Page 47: ...FITNESS SYSTEMS R R H T OIS 2601 Assembly Page 46 OW N E R S M A N U A L ...

Page 48: ...ion is required lube with Waylube Oil ONLY or damage to the Top Weight Bearing may occur F DO NOT repeatedly clean the shafting with alcohol or any other stripping cleanser The Top Weight Bearing transfers a gliding material to the guide rods Cleaning other than wiping with a clean dust free rag will remove the previously transferred material and increase the wear to the Bearing Liner Decals F Ins...

Page 49: ...cate seat sleeves and oilites with a Silicon or Teflon based lubricant spray Linear Bearings F Referring to the Assembly Owners manual carefully dis assemble the bearing from its housing and place a finger full of light grease lithium super lube etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks Repeat until the ball bearing tracks are ful...

Page 50: ...FITNESS SYSTEMS R R H T OIS 2601 Assembly Page 49 OW N E R S M A N U A L ...

Page 51: ...nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit loss or special indirect or consequential damages WARRANTY IS NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void th...

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