Hohner ECONOMY 25/40 Operating Instructions Manual Download Page 3

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Hohner Maschinenbau GmbH

ECONOMY 25/40 02/2016

Customer Details

Inventory no.:

...........................

Location

...........................

Manufacturer's Address

Company name:

hohner

Maschinenbau GmbH

Street:

Gänsäcker 19

Town:

D-78532 Tuttlingen

Telephone:

+49 (0) 74 62 / 94 68-0

Fax:

+49 (0) 74 62 / 94 68-20

Email:

[email protected]

Internet home page:

www.hohner-postpress.com

Obtaining Spare Parts / Customer Service

Telephone:

+49 (0) 74 62 / 94 68-0

Fax:

+49 (0) 74 62 / 94 68-20

Operating Manual

Document:

Translation of the german original Operating
Instructions

Document number:

ECONOMY 25/40, Volume 1/2

Version:

02/2016

Spare Parts Lists

Document number:

ECONOMY 25/40, Volume 2/2

Summary of Contents for ECONOMY 25/40

Page 1: ...Maschinenbau GmbH G ns cker 19 D 78532 Tuttlingen Telefon 49 0 74 62 94 68 0 Telefax 49 0 74 62 94 68 20 Operating Instruction Page 1 Spare Parts List E1 ECONOMY 25 40 Pad and Folder Wire Stitching M...

Page 2: ...2 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH...

Page 3: ...74 62 94 68 0 Fax 49 0 74 62 94 68 20 Email info hohner postpress com Internet home page www hohner postpress com Obtaining Spare Parts Customer Service Telephone 49 0 74 62 94 68 0 Fax 49 0 74 62 94...

Page 4: ...4 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH...

Page 5: ...mponents 15 3 2 Mounting of the finger guard 15 3 3 Motor drive 15 3 4 Electrical connection 17 3 5 Motor protective relay 17 3 6 Turning the machine by hand 17 4 Operation 19 4 1 Stitching wire 19 4...

Page 6: ...6 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH 5 Trouble shooting 43 5 1 Causes and elimination of faults 43 6 Flow diagrams 47...

Page 7: ...displays in use This symbol displays immediate danger to the life or health of persons in the immediate vicinity of the machine Non observance of the warnings indicated can have immediate grave con se...

Page 8: ...uired to provide the required personal safety equipment All existing safety systems should be checked regularly 1 7 Safety and protective systems All safety and protective systems must be attached to...

Page 9: ...ticularly important to remove trimmed paper remnants and paper dust regularly as these can result in jamming of the machine and in increased wear of its parts The machine contains bare metal parts The...

Page 10: ...Description of the ECONOMY 25 40 10 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH 2 Description of the ECONOMY 25 40 Fig 2 1 1 mm...

Page 11: ...I 0 70 x 0 35 mm 0 028 x 0 014 in up to 0 96 x 0 78 mm 0 038 x 0 031 in Exchange parts for loop stitching up to 3 mm 0 12 in Stitching per minute 206 stitches Size of stitching table 700 x 240 cm 27 5...

Page 12: ...Description of the ECONOMY 25 40 12 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH...

Page 13: ...consisting of Art no 31 35 547 1 driver Art no 31 35 548 1 bender left Art no 31 35 549 1 bender right for round wire No 24 30 Art no 94 03 650 2 clinchers coarse from round wire No 23 and flat wire...

Page 14: ...Installation and commissioning of the machine 14 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH 3 Installation and commissioning of the machine Fig 3 1 1 3 2...

Page 15: ...h are sticked on the finger guard Fit the finger guard 2 for block and brochure stitching as shown below Block stitching Brochure stitching 3 3 Motor drive Fig 3 1 The machine is switched on by means...

Page 16: ...Installation and commissioning of the machine 16 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 3 2 Fig 3 3 1 2 5 3 6 4...

Page 17: ...display visible relay triggered Should the motor protective relay have triggered the machine must first be switched off with the ON EMERGENCY STOP button Then determine and eliminate the cause Once th...

Page 18: ...Installation and commissioning of the machine 18 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH...

Page 19: ...thin folders of just a few sheets are usually stitched with round wire no 30 or 28 The selection of round or flat wire is dictated by experience and economy round wire is cheaper Blocks of 18 mm thic...

Page 20: ...Operation 20 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 1 9 16 10 45 11 12 13 11 14 15 8 On Off...

Page 21: ...machine Place paper beneath stitching head to catch wire pieces and staples Connect current feed to machine switch on main switch and operate the foot switch several times in succession The wire feed...

Page 22: ...Operation 22 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 2 9 16 45 15 17 33 32 18 20 21 X 17...

Page 23: ...s need to be made to these two parts The settings must be changed if loops form between the transport wheels 15 and the lower curved wire tube 16 so that the wire impacts and does not pass through cle...

Page 24: ...Operation 24 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 3 18 18 18 18...

Page 25: ...bent If the wire does not emerge exactly horizontally it can be corrected at the wire straightening eccentric 17 If the wire emerges bent at the front or the back this can be corrected at the wire str...

Page 26: ...Operation 26 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 4 38 18 37 39 42 41 8 36 35...

Page 27: ...kness Read off the set range e g 10 on the stitching thickness scale 39 After switching off the wire feed with the triangular handle 8 transfer the set value on the stitching thickness scale 39 roughl...

Page 28: ...Operation 28 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 5 20 26 29 28 14 21 31 30...

Page 29: ...ver 26 remove knife holder with pressure slide 14 and unscrew fastening screws 28 on upper knife 29 and fastening screws 30 on lower knife 31 Fitting the new knife is executed in the reverse order ens...

Page 30: ...Operation 30 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 6 19 22 21 20 23 24 25 67b 67a 59 67b 67a 59...

Page 31: ...6 Pivot the leaf spring 19 remove finger guard 20 and former 21 Turn down the main slide bar 22 until the above slotted cheese head screw 23 of the right bender is visible Loosen the slotted counters...

Page 32: ...Operation 32 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 7 21 46 50 49 45 47 48...

Page 33: ...ation to the grooves of the benders Any correction required can be carried out by adjusting the adjusting screw 49 It is important to tighten lock nut 50 securely after adjustment Before switching on...

Page 34: ...Operation 34 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 8 Fig 4 9 43 43...

Page 35: ...ng thick material and or a heavy sort of paper turn the red star handle 43 located on the front of the machine stand in the direction of the arrow 4 9 Pad stitching 25 40 mm Fig 4 9 The machine stitch...

Page 36: ...Operation 36 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 10 Fig 4 11 20 20 63 61 60 62 63 64 62 20 60 65 62...

Page 37: ...r stitching the stitching table 60 must be set oblique saddle like Unscrew the guiding ruler 61 and both limit stops 62 on the right and left otherwise the plexi glass finger guard 20 will break Hold...

Page 38: ...Operation 38 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 12 KIT for loop stitching Art no 01 00 100 19 20 54 51 57 56 55 22 58 52 57 53...

Page 39: ...for loop stitching Remove coarse benders right and left and replace them with fine benders left 55 and right 56 Loosen the hexagon socket set screw 57 in front of the main slide bar using the round s...

Page 40: ...Operation 40 ECONOMY 25 40 02 2016 Hohner Maschinenbau GmbH Fig 4 13...

Page 41: ...and limit stops Fig 4 13 The procedure is explained by means of an example A folder has to be stitched with two loops distance 80 mm measured from middle to the middle of the loops The length of the...

Page 42: ...ly not a viscous mineral oil or a light oil Factory recommendation Slideway oil with viscosity class 65 70 ISO viscosity class to DIN 51519 Oiling frequency After every 24th working hour Lubrication p...

Page 43: ...ked see below or the stitching thickness is incorrectly set Reset the motor protection relay by pressing the reset button see 3 5 The machine suddenly locks during stitching or wire straightening Chec...

Page 44: ...ching unit to stitch thickness Stitching not pressed sufficiently set stitching unit to stitch thickness Clincher is not coming up far enough adjust clincher lift pressure on stitching unit Time from...

Page 45: ...bender and driver Adjust former to bender groove Weak or soft wire Driver damaged Circular or flat knife worn Wire not aligned Circular or flat knife worn Wire not aligned Align clincher box Weak or...

Page 46: ...together Adjust with adjusting screw 44 Turning to the right produces more pressure turning to the left produces less pressure Knives are blunt the wire is only slightly cut and tears off during bendi...

Page 47: ...240V 1 Phase AC 50 60Hz 24V DC ECONOMY 25 40 Nr 43 35 015 P 1 2 400 440V 3 Phase AC Y 50 60Hz 24V DC ECONOMY 25 40 Nr 43 35 016 P 1 2 200 240V 3 Phase AC 50 60Hz 24V DC ECONOMY 25 40 Nr 43 35 020 P 1...

Page 48: ...schine Machine Machine Zeichnungs Nr Drawing Nr Dessin No Index 1 2 3 4 5 6 7 8 9 L1 Q1 L1 T1 L2 T2 L3 T3 N N M1 PE PE C1 M1 U1 1 V1 M1 U2 2 K1 53 3 K1 54 4 5 6 S1 23 24 S2 21 22 A1 X1 PE PE PE PE 16...

Page 49: ...mse M1 Klemmleiste Klemmleiste Trafo Klemmleiste Y printed circuit board safety fuse T10A main current safety fuse T10A main current safety fuse T10A main current safety fuse T10A main current safety...

Page 50: ...Maschine Machine Machine Zeichnungs Nr Drawing Nr Dessin No Index 1 2 3 4 5 6 7 8 9 L1 Q1 L1 T1 L2 T2 L3 T3 N N M1 PE PE C1 M1 U1 1 V1 M1 U2 2 K1 53 3 K1 54 4 5 6 S1 23 24 S2 21 22 A1 X1 PE PE PE PE 1...

Page 51: ...mse M1 Klemmleiste Klemmleiste Trafo Klemmleiste Y printed circuit board safety fuse T10A main current safety fuse T10A main current safety fuse T10A main current safety fuse T10A main current safety...

Page 52: ...Maschine Machine Machine Zeichnungs Nr Drawing Nr Dessin No Index 1 2 3 4 5 6 7 8 9 L1 Q1 L1 T1 L2 T2 L3 T3 L2 L3 N N PE PE M1 M1 U1 1 V1 M1 U2 2 K1 53 3 K1 54 4 5 6 S1 23 24 S2 21 22 A1 X1 PE PE PE P...

Page 53: ...remse M1 Klemmleiste Klemmleiste Trafo Klemmleiste Y printed circuit board safety fuse T6 3A main current safety fuse T6 3A main current safety fuse T6 3A main current safety fuse T6 3A main current s...

Page 54: ...aschine Machine Machine Zeichnungs Nr Drawing Nr Dessin No Index 1 2 3 4 5 6 7 8 9 L1 Q1 L1 T1 L2 T2 L3 T3 L2 L3 N N PE PE M1 M1 U1 1 V1 M1 U2 2 K1 53 3 K1 54 4 5 6 S1 23 24 S2 21 22 A1 X1 PE PE PE PE...

Page 55: ...remse M1 Klemmleiste Klemmleiste Trafo Klemmleiste Y printed circuit board safety fuse T6 3A main current safety fuse T6 3A main current safety fuse T6 3A main current safety fuse T6 3A main current s...

Page 56: ...5 40 15 05 08 VEK Maschine Machine Machine Zeichnungs Nr Drawing Nr Dessin No Index 1 2 3 4 5 6 7 8 9 L1 Q1 L1 T1 L2 T2 L3 T3 L2 L3 N N PE PE M1 K2 A1 A2 18 15 M1 U1 1 V1 M1 U2 2 K1 53 3 S1 23 24 K1 5...

Page 57: ...engleichrichter Bremse M1 Klemmleiste Klemmleiste Trafo Klemmleiste Y printed circuit board safety fuse T6 3A main current safety fuse T6 3A main current safety fuse T6 3A main current safety fuse T6...

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