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OM-194 034 Page 3

            

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Do not install or place unit on, over, or near

combustible surfaces.

-

Do not install unit near flammables.

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Do not overload building wiring -- be sure power supply system

is properly sized, rated, and protected to handle this unit.

$$  - -3 836!

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Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

-

Use equipmentofadequatecapacitytoliftand

support unit.

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If usinglift forks tomove unit,be sure forksare

longenoughtoextendbeyondoppositesideof

unit.

0 - -3 0' 

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Allow cooling period; follow rated duty cycle.

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Reduce current or reduce duty cycle before

starting to weld again.

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Do not block or filter airflow to unit.

      

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Put on grounded wrist strap BEFORE

handling boards or parts.

-

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

0  - -3 836!

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Keep away from moving parts.

-

Keep away from pinch points such as drive

rolls.

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Do not press gun trigger until instructed to do

so.

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Do not point gun toward any part of the body,

other people, or any metal when threading

welding wire.

0  - -3 836!

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Keep away from moving parts such as fans.

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Keep all doors, panels, covers, and guards

closed and securely in place.

H.F. RADIATION can cause interference.

-

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

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Have only qualified persons familiar with

electronic equipment perform this installation.

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The user is responsible for having a qualified electrician

promptly correct any interference problem resulting from the

installation.

-

If notified by the FCC about interference, stop using the

equipment at once.

-

Have the installation regularly checked and maintained.

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Keep high-frequency source doors and panels tightly shut,

keep spark gaps at correct setting, and use grounding and

shielding to minimize the possibility of interference.

ARC WELDING can cause interference.

-

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

-

Be sure all equipment in the welding area is

electromagnetically compatible.

-

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

-

Locate welding operation 100 meters from any sensitive elec-

tronic equipment.

-

Be sure this welding machine is installed and grounded

according to this manual.

-

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

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6DIHW\ LQ :HOGLQJ DQG &XWWLQJ

, ANSI Standard Z49.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

6DIHW\ DQG +HDOWK 6WDQGDUGV

, OSHA 29 CFR 1910, from Superinten-

dent of Documents, U.S. Government Printing Office, Washington,

D.C. 20402.

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&XWWLQJ RI &RQWDLQHUV 7KDW +DYH +HOG +D]DUGRXV 6XEVWDQFHV

,

American Welding Society Standard AWS F4.1, from American

Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

1DWLRQDO (OHFWULFDO &RGH

, NFPA Standard 70, from National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269.

6DIH +DQGOLQJ RI &RPSUHVVHG *DVHV LQ &\OLQGHUV

, CGA Pamphlet

P-1, from Compressed Gas Association, 1235 Jefferson Davis

Highway, Suite 501, Arlington, VA 22202.

&RGH IRU 6DIHW\ LQ :HOGLQJ DQG &XWWLQJ

, CSA Standard W117.2, from

Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3.

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DIH 3UDFWLFHV )RU 2FFXSDWLRQ $QG (GXFDWLRQDO (\H $QG )DFH

3URWHFWLRQ

, ANSI Standard Z87.1, from American National Standards

Institute, 1430 Broadway, New York, NY 10018.

&XWWLQJ $QG :HOGLQJ 3URFHVVHV

, NFPA Standard 51B, from National

Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Summary of Contents for Beta Mig 135 P

Page 1: ...MIG GMAW Welding HWD 0LJ 3 February 1999 Effective with serial number 135P 152345 175P 152385 2 1 5 6 0 18 0 0 1 ...

Page 2: ......

Page 3: ... 0 1 2 3 4 5 6 5 2 3 3 4 7 7 7 OM 194 034 ...

Page 4: ..._con_ita 5 97 HFODUDWLRQ RI RQIRUPLW µ LFKLDUD LRQH GL RQIRUPLWj 0 5 XURSH 6 S HWD 0LJ 3 8 9 25 5 9 9 25 5 0 5 2 5 3 5 2 1 2 3 4 4 8 9 3 55 55 5 3 6 3 07 9 35 525 0 4 00 7 4 3352 8 5 3 52 53 9 5 3 52 53 3 ...

Page 5: ...g can kill Turn off all equipment when not in use Donotuseworn damaged undersized orpoorlysplicedcables Do not drape cables over your body If earthgroundingofthe workpieceis required groundit directly with a separate cable Donottouchelectrodeifyouareincontactwiththework ground or another electrode from a different machine Useonlywell maintainedequipment Repairorreplacedamaged parts at once Maintai...

Page 6: ...s Remove stick electrode from holder or cut off welding wire at contact tip when not in use Wear oil freeprotectivegarmentssuchasleathergloves heavy shirt cuffless trousers high shoes and a cap Removeanycombustibles suchasabutanelighterormatches from your person before doing any welding 83 6 Welding chipping wirebrushing andgrinding causesparksandflyingmetal Asweldscool they can throw off slag Wea...

Page 7: ...grounding and shielding to minimize the possibility of interference ARC WELDING can cause interference Electromagnetic energy can interfere with sensitive electronic equipment such as computers and computer driven equipment such as robots Be sure all equipment in the welding area is electromagnetically compatible To reduce possible interference keep weld cablesas shortas possible close together an...

Page 8: ... human health hazard However studies are still going forth and evidence continues to be examined Untilthefinalconclusionsoftheresearcharereached you may wish to minimize your exposure to electromagnetic fields when welding or cutting To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by twisting or taping them 2 Arrange cables to one side and away ...

Page 9: ...age of 10 minutesthatunitcan weldatrated load without overheating If unit overheats thermostat s opens output stops and cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle before welding 6 0 15 0 OR Reduce Duty Cycle Minutes 7 7 20 duty cycle at 130 amps 50Hz 20 duty cycle at 140 amps 50 Hz 20 25 30 40 50 60 70 80 90100 35 250 200 150 100 50 6 7 8 6 6 5DWHG 2XWSXW ...

Page 10: ...s Insertleads oneatatime through small grommet on front panel Connect female friction terminals tomatching male terminals in unit Polarity is not important Close door 4 1 2 3 1 Lead Connections For Direct Current Electrode Positive DCEP 2 Lead Connections For Direct Current Electrode Negative DCEN Always read and follow wire manufacturer s recommended po larity and see Section 3 3 Close door 1 2 8...

Page 11: ...l 5 Regulator Flowmeter Gas Hose Connection 6 Welding Power Source Gas Hose Connection Connect customer supplied gas hose between regulator flowmeter gashoseconnection andfittingon rear of welding power source 7 Flow Adjust Typical flow rate is 20 cfh cubic feet per hour Check wire man ufacturer s recommended flow rate 8 CO Adapter Customer Sup plied 9 O Ring Customer Supplied InstalladapterwithO ...

Page 12: ...cording to its instructions 3 Receptacle Connect plug to matching recep tacle 4 Input And Grounding Conductors Connectdirectlytolinedisconnect device if hard wiring is required 5 Line Disconnect Device See Section 3 6 76 6 4 L1 L2 230 VAC 1 18 in 457 mm of space for airflow L1 L2 1 9 87 6 4 2 3 5 0 0 1 ...

Page 13: ...LQJ Q PSHUHV 20 25 0LQ QSXW RQGXFWRU 6L H Q FPLO 2 5 2 5 0D 5HFRPPHQGHG QSXW RQGXFWRU HQJWK Q 0HWHUV 3 3 0LQ URXQGLQJ RQGXFWRU 6L H Q FPLO 2 5 2 5 Reference 1996 National Electrical Code NEC 3 4 15 16 in 1 2 1 2 Turn wingnut When a slight force is needed to turn spool tension is set Tools Needed 0 Install spool so welding wire feeds from bottom ...

Page 14: ...n 102 mm Tighten Remove gun nozzle and contact tip Open pressure assembly Push wire thru guides into gun continue to hold wire Close and tighten pressure assembly and let go of wire ROG ZLUH WLJKWO WR NHHS LW IURP XQUDYHOLQJ WOOD Feed wire to check drive roll pressure Tighten knob enough to prevent slipping Cut off wire Close and latch door Press gun trigger until wire comes out of gun Reinstall c...

Page 15: ...ickerthematerialthatcanbe welded Do not switch under load 2 Wire Speed Control Use control to select a wire feed speed As Voltage switch setting increases wire speed range also increases 3 Voltage Range Min Max Switch Place switch in desired position 4 Power Switch 2 1 3 4 ...

Page 16: ...P DCEP DCEP DCEN DCEN DCEN DCEN DCEN DCEN DCEN DCEP 1 2 2 1 2 2 2 1 1 3 3 3 2 2 4 4 4 3or4 3or4 3 2 1 9 6 7 4 5 5 5 4 5 5 4 5 6 7 7 8 4 5 5 6 4 5 4 5 5 5 6 7 5 5 5 4 5 3 4 4 5 5 5 4 5 5 4 5 4 5 5 5 4 5 5 4 5 5 5 1 4 1 4 1 4 5 16 5 16 5 16 5 16 1 2 1 2 5 16 3 8 3 8 1 2 1 2 1 2 1 2 1 2 1 2 3 4 3 8 3 8 1 2 Brackets Axles A Frames Farm Equipment Frames Basketball RimsandBrackets 3 16 to1 4 4 TRI MIX 2...

Page 17: ...ll Thedriverollconsistsoftwodiffer ent sized grooves The stamped markingsontheendsurfaceofthe driverollreferstothegrooveonthe opposite side of the drive roll The grooveclosesttothemotorshaftis the proper groove to thread see Section 3 8 NOTE when chang ing drive rolls make sure the woodruffkeyisonthemotorshaft and not in the old drive roll 4 Pressure Arm Tools Needed 1 2 4 3 030 Groove 024 Groove ...

Page 18: ...contact tip see Section 5 3 Check for proper polarity connections see Section 3 2 Low weld output Connect unit to proper input voltage or check for low line voltage Place voltage switch in desired position see Section 4 1 Electrode wire feeding stops during welding Straighten gun cable and or replace damaged parts welding Adjust drive roll pressure see Section 3 8 Change to proper drive roll groov...

Page 19: ...OM 194 034 Page 15 GND 34 50 60Hz S1 PL GS P C B Z SW S4 TP1 TP2 VR SR S3 S2 MAX MIN T1 93 3 9 ...

Page 20: ...M 194 034 Page 16 DUGZDUH LV FRPPRQ DQG QRW DYDLODEOH XQOHVV OLVWHG 1 3 2 4 7 6 5 8 10 9 11 14 12 15 23 18 19 24 25 26 27 28 33 34 31 32 16 17 21 20 30 29 35 36 39 41 38 19 40 44 43 37 45 13 22 42 93 5 6 ...

Page 21: ...12 2 2 20 S1 056067198 VP 0 0 15 1 1 21 S3 056067199 VP 0 0 16 1 1 22 156091023 VP 0 0 10 1 1 23 656110007 VN 0 0 11 1 1 24 Z 057098007 VP 0 4 1 24 Z 057098002 MU 0 3 1 25 156012092 VN 0 0 6 1 1 26 056054062 VP 0 0 17 2 2 27 156023159 ZH 0 0 11 2 2 28 656110008 VN 0 12 1 1 29 SR 056050132 VP 0 0 23 1 1 30 TP2 056159009 VP 0 0 21 1 1 31 T1 058021105 VN 1 1 31 T1 058021106 VO 1 1 32 TP1 056159006 MU...

Page 22: ......

Page 23: ... trade accessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than Hobart or equipment that has been improperly installed improperly operated or misused based upon industry standards or equipment which has not had reasonable and necessary maintenance or equipment which has been used for operation outside of the specifications...

Page 24: ... 0RGHO 1DPH 6HULDO 6W OH 1XPEHU 3XUFKDVH DWH 0 LVWULEXWRU GGUHVV LW 6WDWH LS 3OHDVH FRPSOHWH DQG UHWDLQ ZLWK RXU SHUVRQDO UHFRUGV 2ZQHU V 5HFRUG ...

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