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HMF-IRC Instruction Manual - GB

 

 

01-01 

HMF TECHNICAL SERVICE DEP. 

5

 

 
 

3. 

Description of the System 

 

3.1  The IRC-System, general Description 

 
The electronic box is connected to the electric activations on the valve block by 
means of electric cables. 
 
During loader operation, the control levers on the remote control box are 
operated. Digitally coded control information is thus sent via radio signals to the 
electronic box. The radio signals are converted to electric voltage, which is sent 
to the electric activations of the valve block.

 

 
In the electric activations the electric voltage controls small hydraulic solenoid 
valves. These solenoid valves control a hydraulic oil pressure, which activates 
the control levers of the valve block.

 

 
The control levers on the valve block move at the same speed and in the same 
direction as the control levers on the remote control box. 
 

Summary of Contents for HMF-IRC

Page 1: ...HMF IRC Instruction Manual GB 01 01 HMF TECHNICAL SERVICE DEP HMF IRC INSTRUCTION MANUAL...

Page 2: ...tions 10 3 2 3 2 Engine Throttle Control Option 11 3 2 3 3 Engine start stop Option 12 3 2 3 4 Electric Reverser Function 7 or 8 Loader Functions 13 3 2 3 5 Choice of Engine Revolutions Option 15 3 2...

Page 3: ...Manual GB 01 01 HMF TECHNICAL SERVICE DEP 2 9 Emergency Operation of the Loader 24 10 The HDL system Option 24 10 1 Proportional HDL 25 10 2 Micro Operation 25 11 Troubleshooting 26 12 Maintenance 27...

Page 4: ...is should give the best starting point for an unproblematic use of the system The designation IRC is short for Integrated Radio Control which means that the transmission of data from the radio remote...

Page 5: ...E DEP 4 2 The Components of the IRC System The IRC system consists of the following components Remote control box with radio transmitter Electronic box with radio receiver Battery for the remote contr...

Page 6: ...y coded control information is thus sent via radio signals to the electronic box The radio signals are converted to electric voltage which is sent to the electric activations of the valve block In the...

Page 7: ...the vehicle are only active when the vehicle body builder has carried out the necessary electric connections In front of the control levers there is also a stop button pos 4 as well as an indicator l...

Page 8: ...he number of loader functions which are to be remote controlled From HMF the positioning of the individual control lever as well as the direction of travel of the loader in relation to the direction o...

Page 9: ...HMF IRC Instruction Manual GB 01 01 HMF TECHNICAL SERVICE DEP 8 3 2 2 2 Lever Sequence 6 Loader Functions 3 2 2 3 Lever Sequence 5 Loader Functions...

Page 10: ...HMF IRC Instruction Manual GB 01 01 HMF TECHNICAL SERVICE DEP 9 3 2 2 4 Lever Sequence 4 Loader Functions 3 2 2 5 Lever Sequence 6 2 Loader Functions...

Page 11: ...on the right side of the remote control box However there are only two press buttons The functions of the green and red press buttons are operated directly while the function of the yellow press butt...

Page 12: ...and a max number of revolutions fixed by the HMF service point and programmed in the EDC engine control by the supplier of the vehicle Operate the throttle control in the following way The left tumble...

Page 13: ...and stopped from the remote control box as follows Push the left tumbler switch to the right opt 1 The tumbler switch must be kept in this position because it is spring loaded and automatically goes...

Page 14: ...box it is possible to change between up to three loader functions on the control lever Example The loader is fitted with Fly Jib The 5th control lever operates the jib function of the Fly Jib and the...

Page 15: ...ush the left tumbler switch to the left opt 2 Hold down the left press button A or the right press button B while pushing the left tumbler switch into central position again Now the grab or rotator fu...

Page 16: ...n the remote control box you can choose between two types of engine revolutions If the right tumbler switch is in central position the engine revolutions are not activated and the engine is running id...

Page 17: ...r 24 volts power supply from the accumulator of the vehicle There are outputs for cable connection to the electric activations of the valve block as well as to the RCL system On the right side of the...

Page 18: ...box currently monitor the battery voltage When the voltage comes below a certain value after approx 8 hours of operation the following is indicated The buzzer in the remote control box gives a period...

Page 19: ...completely charged After approx 3 5 hours the charging is completed and the green diode starts flashing The battery charger now change to maintenance charging ensuring that the battery does not discha...

Page 20: ...tment on the remote control box 3 6 Transmitter System Frequencies Every time the IRC system is started up one out of 16 frequencies in the ISM band is chosen In the self test phase during start up of...

Page 21: ...devices When cleaning the loader avoid spraying on water and never use high pressure rinsing for cleaning the electronic components Before loader operation the loader operator must check as follows t...

Page 22: ...he stabilizer beams and lower the stabilizer legs to the surface 5 1 Starting Up from the Indicator Panel of the RCL When the loader is equipped with an IRC system the diodes on the RCL indicator pane...

Page 23: ...CL The following is indicated Remote control box The indicator lamp is flashing Electronic box The OPERATION diode is flashing The SIGNAL diode is flashing The NORMAL diode is constantly lit RCL indic...

Page 24: ...nterference or system errors Please see chapter on troubleshooting 7 Emergency Stop during Loader Operation If a dangerous situation occurs where you are about to loose control of the loader push the...

Page 25: ...f the loader is possible by using the control levers on the valve block of the loader As a control of whether the system is set for emergency operation it is possible to push the red press button and...

Page 26: ...HDL system works in connection with the extension function The proportional HDL activation functions in the same way in connection with all other loader functions which increase or reduce the load mom...

Page 27: ...ndicates where to find the error in the system Flashing diode Type of error Remedy 85 diode The IRC system has not been started up Re start the IRC System 90 diode Start up error in the Can bus commun...

Page 28: ...authorised HMF service point The following items must be respected When cleaning the loader avoid spraying on water and never use high pressure rinsing for cleaning the electronic components Before c...

Page 29: ...tput Intrinsically safe emergency stop with two MOS FET transistors 12 digital outputs potential free 250V 8A 6 analog outputs 2 speed ranges Static current 260mA Stand by Antenna connection TNC socke...

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