HKC ALP-910LS Installation, Operation & Maintenance Manual Download Page 8

APL-9 Series Limit Switch Box 

Installation Operation & Maintenance Manual 

Doc No. : HumG-APL9-21 Rev0 

Page    8 / 10 

Valve Automation Leader HKC 

 

Note ; 

Grounding should be connected until all wiring has been completely. 

Wire square for the internal grounding shall be recommended min.2SQ recommended. 
Wire square for the external grounding shall be recommended min.4SQ recommended. 

Optional wiring diagrams will be provided separately. 

 

8.

 

Maintenance 

 

Caution : 

 

Shut off incoming power or air supply on the valve actuator before maintenance limit switch box.

 

 

Be sure that the area is clean before disassemble and maintenance limit switch box. Clean all parts and 

housing before re-assemble.

 

 

Refers to the part list when ordering replacement or spare parts.

 

Maintenance, under normal conditions at six month intervals or 100,000 cycle operation. But when conditions 
are more severe, more frequent inspections may be required. 

8.1.

 

Ensure valve actuator alignment 

8.2.

 

Ensure wiring is insulated, connected and terminated properly 

8.3.

 

Ensure all screws are present and tight 

8.4.

 

Ensure 

cleanliness of internal electrical devices

 

8.5.

 

Ensure conduit connections are installed properly and are dry 

8.6.

 

Check internal devices for condensation 

8.7.

 

Check enclosure seals and verify that the gasket is not pinched between housing 

8.8.

 

Visually inspect during open/close cycle 

 

Warning : 

Treat cover with care. Gap surface must not be damaged or dirtied in any way

 

 

9.

 

Inspection 

9.1.

 

The limit switch box should be inspected upon receipt to ensure that no damage has been sustained on 
transit. 

9.2.

 

Check the item and quantity of products with packing list or related documents. 

9.3.

 

Check the limit switch box gasket. Where a damage on it. It caused the corrosion of internal parts. 

9.4.

 

Check the adjustment of cams. Cams shall be released when those have been used for a long period of 
operating. If do so, they don’t work correctly with switches. 

 

10.

 

Storage 

The products must be stored in a clean, cool and dry area. The unit shall be stored with the cover installed and 
the cable entry openings sealed. Storage must be off the floor, covered with a sealed dust protector. 

 

11.

 

Trouble Shooting 

The following instructions are offered for the most common difficulties encounter during installation and start-
up. 

Signal fails to main control room. 

11.1.

 

Check the wiring of limit switch box in accordance with wiring diagram. 

11.2.

 

Check where the cams or switches are damaged or broken. 

Summary of Contents for ALP-910LS

Page 1: ... 1 10 Valve Automation Leader HKC APL 9 Series Valve Position Monitor All Stainless Steel Enclosure Installation Operation Maintenance Manual Address 26 Emtibeui 28 ro Siheung si Gyeonggi do 15119 Republic of Korea Tel 82 31 488 8266 Fax 82 31 488 8269 Home page www hkcon co kr email hkcon hkcon co kr ...

Page 2: ... 3 2 Special characteristics 3 3 Ordering Information 3 4 Standard and Optional Specification 4 5 Marking 4 6 Standard Features 5 7 Installation 6 7 1 Mounting bracket 6 7 2 Mounting limit switch box 6 7 3 Setting cam 6 7 4 Wiring 7 8 Maintenance 8 9 Inspection 8 10 Storage 8 11 Trouble Shooting 8 12 Tools 9 13 Installation and Maintenance Tips 9 14 Dimensions 9 ...

Page 3: ...n and cleanness light weight APL 9 Series is compact configuration and light weight It is easy handle and install about 2 3 of aluminum limit switch box and about 1 5 of stainless limit switch boxes in weight 2 3 High corrosion resistivity Anticorrosive coating is not necessary 2 4 Visual Position Indicator Indicator window was firmly fixed to the six hooks made of metal Patent Pending 2 5 Quick s...

Page 4: ...ion Model APL 9 N Enclosure Rated Weather proof IP67 Standard Watertight IP68 2m 72hr Option Enclosure Material Press formed stainless steel Ambient Temperature 20 80 Standard 50 80 Option for Low Temperature 40 110 Option for High Temperature Cable Entries Standard Two NPT1 2 Option Two M20 PG13 5 PF1 2 Travel Angle 90 degree 10 Position Indicator Open Yellow Close Red Language English option Fre...

Page 5: ...ndard NBR Option FKM VMQ 9 Body 1 Stainless Steel JIS G4304 ASTM A240 10 Terminal Strip Set 1 8P 12P available 11 Cable Entry 2 Standard Two NPT1 2 Option M20 PG13 5 PF1 2 12 Mounting Bracket Set 1 Stainless Steel JIS G4304 ASTM A240 Switches Mechanical switch Wonwoo Starion or Zippy 17rev1 SPDT 10 11 12 16A 125 250V ac 0 6A 125V dc 0 3A 250V dc 1 2HP 125 250V ac Proximity sensor P F NAMUR NJ2 V3 ...

Page 6: ...30X30 H30 130X30 H40 130X30 H50 7 2 Mounting limit switch box Caution Do not attempt to work on limit switch box without first shutting off incoming power Limit switch boxes are available with a NAMUR shaft that enables direct attachment to actuator pinion without a coupler These shafts feature a 4mm wide tang that engages the 4mm slot in NAMUR actuators 7 2 1 Check to be sure the drive slot on th...

Page 7: ...e it Cam shall be back into a stable position by itself Mechanical switches Proximity sensors Splined cam 7 4 Wiring Danger HAZARDOUS VOLTAGE No electrical power should be connected until all wiring and limit switch adjustments have been completely 7 4 1 APL limit switch box enclosure feature prewired switches All user connections are made at a numbered terminal strip A wiring diagram located insi...

Page 8: ...conduit connections are installed properly and are dry 8 6 Check internal devices for condensation 8 7 Check enclosure seals and verify that the gasket is not pinched between housing 8 8 Visually inspect during open close cycle Warning Treat cover with care Gap surface must not be damaged or dirtied in any way 9 Inspection 9 1 The limit switch box should be inspected upon receipt to ensure that no...

Page 9: ...by qualified and trained personnel Observe additional national regulations 13 1 Check the limit switch box visually Ensure that no outside damage or changes are visible The electric connecting cables must be without damage and wired correctly 13 2 Cable entries cable glands plugs etc have to be checked for correct tightness and sealing 13 3 Take care of possible discoloration of the terminals and ...

Page 10: ... Leader HKC 14 2 Bracket type O Option 80X30 H20 80X30 H30 130X30 H30 130X30 H40 130X30 H50 HKC Co Ltd 26 Emtibeui 28 ro Siheung si Gyeonggi do 15119 Republic of Korea Head Office Plant Tel 82 31 488 8266 Fax 82 31 488 8269 Fax Overseas sales office 82 31 488 9622 Domestic sales office 82 31 319 8267 Website www hkcon co kr ...

Reviews: