HKC ALP-910LS Installation, Operation & Maintenance Manual Download Page 3

APL-9 Series Limit Switch Box 

Installation Operation & Maintenance Manual 

Doc No. : HumG-APL9-21 Rev0 

Page    3 / 10 

Valve Automation Leader HKC 

1.

 

General 

1.1.

 

HKC APL series limit switch box is designed to provide accurate and reliable valve position signaling and 
indicating of most valves or actuators manufactured. 

 

1.2.

 

HKC has developed press-formed all stainless steel valve position monitor APL9 series. In recent years the 
demand for stainless steel valve position monitor steadily increased for use in a variety of building and 
manufacturing  plants.  This  APL9  Series  model  has  a  full  variety  of  superb  features  that  include  the 
lightweight and compact design, cleanliness, high insulation and corrosion resistance, unique to stainless 
steel.

 

1.3.

 

APL limit switch box consists of a visual position indicator, quick-set cam ass’y, terminal strip, switch ass’y 
and easy mounting bracket. Quick-set cam allows for a quick and simple hand operation in the setting of 
switches.

 

 

2.

 

Special characteristics 

2.1.

 

Made of press-formed stainless steel to secure long life.   
Housing, cover, bracket are made of press-formed and welded stainless steel. (Standard: JIS G4304 SUS304, 
Option: JIS G4304 SUS316, SUS316L) Therefore, it is surpassing corrosion resistivity and durability. 

2.2.

 

Excellent design and cleanness, light weight.   
APL-9  Series  is  compact  configuration  and  light  weight.  It  is  easy  handle  and  install,  about  2/3  of 
aluminum limit switch box and about 1/5 of stainless limit switch boxes in weight.   

2.3.

 

High corrosion resistivity 
Anticorrosive coating is not necessary 

2.4.

 

Visual Position Indicator 
Indicator window was firmly fixed to the six hooks made of metal.(Patent Pending) 

2.5.

 

Quick-set cam 
Spring loaded splined cam and special cam for proximity sensor 

2.6.

 

No need to adjust again initial setting. 
Easy setting is available without tool. 

2.7.

 

Dual cable entries 
Standard: Two NPT 1/2”, Option: Two M20, PG 13.5, PF 1/2” 

2.8.

 

Captive cover bolts 
Do not worries to lose cover bolts while cover open. 

2.9.

 

Easy mounting bracket 
NAMUR standard stainless steel shaft and bracket set.   

 

3.

 

Ordering

 

Information

 

 

 

 

APL

 -       

 

9        1    0

   

 

L   

 

S   

                                                                                ①                ②                  ③       

 

4

 

①    Enclosure type 

9      :    Stainless steel, 

Weather proof [IP 67 (Standard)

 

           

Watertight IP68 2m 72 hrs (Option) ----- 17rev1] 

②    Switch type 

Mechanical switch 

(Ambient temperature : -20°C to +60 °C)

 

10    :   

2-SPDT (Wonwoo Starion: SZM-V16-5FA-61, or Zippy: VA2-16)

 

11    :   

3-SPDT (Wonwoo Starion: SZM-V16-5FA-61, or Zippy: VA2-16)

 

12    :   

4-SPDT (Wonwoo Starion: SZM-V16-5FA-61, or Zippy: VA2-16)

 

13    :   

2-SPST (Wonwoo Starion: SZM-V16-5FA-61, or Zippy: VA2-16)

 

Proximity switch 

(Ambient temperature : -20°C to +60 °C) 

20    :   

Proximity Sensor (P&F : NJ2-V3-N)

 

23    :   

Proximity Sensor (P&F : NBB2-V3

Reed magnetic switch 

(Ambient temperature : -20°C to +60 °C)

 

30    :    Reed type Proximity Sensor (MS-B 301) 

③  Enclosure Material 

N    :   

SUS304 Stainless Steel 

Summary of Contents for ALP-910LS

Page 1: ... 1 10 Valve Automation Leader HKC APL 9 Series Valve Position Monitor All Stainless Steel Enclosure Installation Operation Maintenance Manual Address 26 Emtibeui 28 ro Siheung si Gyeonggi do 15119 Republic of Korea Tel 82 31 488 8266 Fax 82 31 488 8269 Home page www hkcon co kr email hkcon hkcon co kr ...

Page 2: ... 3 2 Special characteristics 3 3 Ordering Information 3 4 Standard and Optional Specification 4 5 Marking 4 6 Standard Features 5 7 Installation 6 7 1 Mounting bracket 6 7 2 Mounting limit switch box 6 7 3 Setting cam 6 7 4 Wiring 7 8 Maintenance 8 9 Inspection 8 10 Storage 8 11 Trouble Shooting 8 12 Tools 9 13 Installation and Maintenance Tips 9 14 Dimensions 9 ...

Page 3: ...n and cleanness light weight APL 9 Series is compact configuration and light weight It is easy handle and install about 2 3 of aluminum limit switch box and about 1 5 of stainless limit switch boxes in weight 2 3 High corrosion resistivity Anticorrosive coating is not necessary 2 4 Visual Position Indicator Indicator window was firmly fixed to the six hooks made of metal Patent Pending 2 5 Quick s...

Page 4: ...ion Model APL 9 N Enclosure Rated Weather proof IP67 Standard Watertight IP68 2m 72hr Option Enclosure Material Press formed stainless steel Ambient Temperature 20 80 Standard 50 80 Option for Low Temperature 40 110 Option for High Temperature Cable Entries Standard Two NPT1 2 Option Two M20 PG13 5 PF1 2 Travel Angle 90 degree 10 Position Indicator Open Yellow Close Red Language English option Fre...

Page 5: ...ndard NBR Option FKM VMQ 9 Body 1 Stainless Steel JIS G4304 ASTM A240 10 Terminal Strip Set 1 8P 12P available 11 Cable Entry 2 Standard Two NPT1 2 Option M20 PG13 5 PF1 2 12 Mounting Bracket Set 1 Stainless Steel JIS G4304 ASTM A240 Switches Mechanical switch Wonwoo Starion or Zippy 17rev1 SPDT 10 11 12 16A 125 250V ac 0 6A 125V dc 0 3A 250V dc 1 2HP 125 250V ac Proximity sensor P F NAMUR NJ2 V3 ...

Page 6: ...30X30 H30 130X30 H40 130X30 H50 7 2 Mounting limit switch box Caution Do not attempt to work on limit switch box without first shutting off incoming power Limit switch boxes are available with a NAMUR shaft that enables direct attachment to actuator pinion without a coupler These shafts feature a 4mm wide tang that engages the 4mm slot in NAMUR actuators 7 2 1 Check to be sure the drive slot on th...

Page 7: ...e it Cam shall be back into a stable position by itself Mechanical switches Proximity sensors Splined cam 7 4 Wiring Danger HAZARDOUS VOLTAGE No electrical power should be connected until all wiring and limit switch adjustments have been completely 7 4 1 APL limit switch box enclosure feature prewired switches All user connections are made at a numbered terminal strip A wiring diagram located insi...

Page 8: ...conduit connections are installed properly and are dry 8 6 Check internal devices for condensation 8 7 Check enclosure seals and verify that the gasket is not pinched between housing 8 8 Visually inspect during open close cycle Warning Treat cover with care Gap surface must not be damaged or dirtied in any way 9 Inspection 9 1 The limit switch box should be inspected upon receipt to ensure that no...

Page 9: ...by qualified and trained personnel Observe additional national regulations 13 1 Check the limit switch box visually Ensure that no outside damage or changes are visible The electric connecting cables must be without damage and wired correctly 13 2 Cable entries cable glands plugs etc have to be checked for correct tightness and sealing 13 3 Take care of possible discoloration of the terminals and ...

Page 10: ... Leader HKC 14 2 Bracket type O Option 80X30 H20 80X30 H30 130X30 H30 130X30 H40 130X30 H50 HKC Co Ltd 26 Emtibeui 28 ro Siheung si Gyeonggi do 15119 Republic of Korea Head Office Plant Tel 82 31 488 8266 Fax 82 31 488 8269 Fax Overseas sales office 82 31 488 9622 Domestic sales office 82 31 319 8267 Website www hkcon co kr ...

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