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To Tool Station

Closed Loop Pipe System

(Sloped in the direction of air flow)

Ball

Valve

Ball

Valve

Filter

Coupler

Regulator

Lubricator

Air Flow

Drain
Valve

Drain
Valve

Air Tool

Air Compressor

and Receiver

Drain
Valve

Air Hose

Air Flow

Refrigerated

Air Dryer

2

Filter

Regulator

Lubricator

90 PSIG

(6.2 Bar)

SAFETY INSTRUCTIONS (continued)

• Do not use grinding wheels or cut-off wheels.
• Use only recommended accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150 

percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)

• This tool is rear exhaust. Exhaust may contain lubricants, vane material, bearing grease, and other materials flushed through the tool.

OPERATING INSTRUCTIONS

Warning: 

Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.

Caution: 

Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

• Keep hand and clothing away from working end of the air tool.
• Working end of the air tool has potential hazard of cutting.

Operation:

Be sure that any loose clothing, hair and all jewelry is properly restrained.

• Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly.
• Check tool RPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running. If tool is operating at a higher speed than the RPM marked on the tool 

housing, or operating improperly, the tool must be serviced and corrected before use.

• With power source connected at the air tool relieve hose of air pressure and disconnect tool from air supply when changing recommended accessories.

Caution:  

Tool RPM must never exceed abrasive/accessory RPM rating.

• Connect air tool to power source. Be careful NOT to depress throttle lever in the process. 

Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).

Caution:

After installing the accessory, before testing or use and/or after assembling tool, the HiVac Dynorbital-Spirit® must be started at a reduced speed to check for good
balance. Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.

• Release the throttle lever in case of an interruption of the energy supply.
• Ensure that self-fixing accessories are mounted concentrically.
• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.
• Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding.
• Always use dust extraction or suppression systems which are suitable for the material being processed.
• Use a vise or clamping device to hold work piece firmly in place.
• Do not apply excessive force on tool or apply “rough” treatment to it.
• Always work with a firm footing, posture and proper lighting.

Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

Air System

1

DROP/MIN.

20

SCFM

LUBRICATOR SETTING

Ideally the air supply should be free of moisture.
To facilitate removing moisture from air supply, the
installation of a refrigerated air dryer after the
compressor and the use of drain valves at each 
tool station is recommended.

Dynabrade Air Power Tools are designed to
operate at 90 PSIG (6.2 Bar/620 kPa) maximum
air pressure at the tool inlet, when the tool is
running. Use recommended regulator to control
air pressure.

90 PSIG MAX

(6.2 Bar)

Speed Regulator Flow Control

Maximum Flow:

Turn Clockwise.

Minimum Flow:

Turn Counter-clockwise. 

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Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Summary of Contents for 59115

Page 1: ...irements Work alert have proper attire and do not operate tools under the influence of alcohol or drugs WARNING Ear protection to be worn when exposure to sound exceeds the limits of applicable Federa...

Page 2: ...tool from air supply when changing recommended accessories Caution Tool RPM must never exceed abrasive accessory RPM rating Connect air tool to power source Be careful NOT to depress throttle lever in...

Page 3: ...ation After maintenance is performed on tool add a few drops of Dynabrade Air Lube P N 95842 to the air line and start the tool a few times to lubricate air motor Check for excessive tool vibration Ha...

Page 4: ...3 32 Motor Shaft Balancer 10 56047 Key 11 59057 Top Hat Seal 12 59083 Felt 13 58368 Bearing 2 14 59077 Rear Bearing Plate 15 57113 Rotor Blade Set 16 01024 O Ring 17 59051 Cylinder 18 59076 Front Bea...

Page 5: ...ull the assembly out c Press off 56052 Bearing with a bearing separator and arbor press remove 59084 V Seal 12 If during step 11 the 56052 Bearing remains in the motor shaft balancer it can be removed...

Page 6: ...pply a small amount of pneumatic tool oil to valve o rings 5 Place new 01464 Seal in housing Using tweezers or needle nose pliers place the tip valve into housing so that the tip valve goes under the...

Page 7: ...ing 1 T 20 95697 Retaining Ring 1 T 21 See Note Housing 1 X 22 See Note Throttle Lever 1 X 23 98927 Pin 1 T 24 98459 O Ring 1 T 25 58363 Valve Stem 1 T 26 59075 Speed Regulator 1 T 27 01025 O Ring 2 T...

Page 8: ...to the method outlined in ISO regulation ISO 15744 3 16 Orbit Models 3 32 Orbit Models 59459 Drop in Motor Repair Kit Includes special tools for proper disassembly assembly of the Dynorbital Spirit dr...

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