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          HCC-95P  Series 

                                                                                                        HITROL  CO.,LTD.                                             

          7   

Installation 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Precautions 
for 
Installation 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 

- If more than one level switch is installed in a tank, the distance between each probe 

shall  be  at  least  300mm  apart.  (If  the  distance  between  probes  is  short,  it  may  be 

affected by the interconnection of the instrument, causing unstable operation.) 

- For side mounting installation, an inactive rod shall be located at least 50mm inside of 

tank, and it is recommended that the probe be tilted by 15 degrees to the horizontal 

surface. (A foreign object between the nozzle and the probe may cause malfunction.) 

- Probe shall be installed to avoid the inlet  side of the measuring instrument, and the 

protector  shall  be  installed  to  prevent  damage  to  the  probe.  Protector  shall  have 

sufficient  area  to  protect  the  sensor  from  incoming  medium  and  be  installed  at  a 

distance that does not affect sensor operation. 

- For side mounting installation, the cable entry shall be installed facing the ground to 

maintain the waterproof function. 

- When installing on the low level, carefully install the dead stock and material bridge. 

-  If  the  medium  in  the  tank  is  liquid,  set  the  Time  Delay  appropriately  to  delay  the 

operation of the output relay. 

- For outdoor installation, it is recommended to install the sun cover to avoid the effects 

of temperature increases. 

-  In  case  of  tank  with  stirrer,  the  probe  shall  be  installed  at  a  safe  distance  from  the 

stirrer.   

 

The capacitance type level switch can be installed in screw (PT, NPT, PF, etc.) and flange 

(ANSI, JIS, DIN, etc.) as well as tri-clamp and other various locations.   

Pay attention to the following matters during installation. 

 

■ 

Side Mounting Installation 

Highly  sensitive  measurement  is  available  because  it  measures  the  level  by  whole  of 

probe but it shall be installed slopingly, forwarding of sensor to the bottom in order to 

avoid a malfunction caused by build-up of the medium on the sensing probe. 

 

■ 

Top Mounting Installation 

This installation is not much affected by build-up of the medium on the probe but the 

sensitivity is lower than side mounting because it measures the level by the end of probe 

only,  and  it  is  not  suitable  to  detect  a  level  of  the medium  which  has  a  low  dielectric 

constant. 

Summary of Contents for HCC-95P Series

Page 1: ...ICE FACTORY R D INSTITUDE HITROL CO LTD 141 Palhakgol gil Jori eup Paju si Gyeonggi do Korea TEL 82 31 950 9700 FAX 82 31 943 5600 www hitrol com INSTRUCTION MANUAL CAPACITANCE TYPE LEVEL SWITCH HCC 95P Series Doc no HCC95P_IM_Eng_Rev 1 Issue date 2021 08 ...

Page 2: ...ble of Contents Overview 3 Characteristics 3 Operating Principle Composition 3 Specification 4 Dimensions Technical Data 5 Installation 7 Precautions for Installation 7 Precautions for Attachment 8 Wiring 8 Failure Check Maintenance 9 Precautions for Removal 9 Precautions for Use 9 Precautions for Inserted External Wire 9 Precautions for Grounding 10 Safety and Environment 10 Marking 11 User Train...

Page 3: ...ue is increased and the level switch activates relay output by converting of the changed capacitance value to the electronic signal C Capacitance of Medium C1 Capacitance of Initial State R Conductivity of Medium Operating Principle Reference Figure Widely used for various type of medium such as solid powder and liquid Semi permanent life cycle due to moveless parts Easy to use in corrosive liquid...

Page 4: ... F IP66 AL PF1 2 F IP66 Model HCC 95P Ex HCC 95PH Ex HCC 95PW Ex HCC 95PWH Ex Probe Type Rod Flat Rope Mounting Screw or Flange Ambient Temperature 20 C 60 C Process Temperature 40 C 80 40 C 150 40 C 80 40 C 150 Process Pressure Vacuum 20kg cm2 300 Power Source AC 90 240V 50 60Hz Std DC 24V Opt Output Signal DPDT Contact Rating AC 250V 5A DC 30V 5A Enclosure Ex d IIC T5 T6 IP66 Ex tb A21 IP66 80 E...

Page 5: ...ve Rod material 316L with Teflon Rope material 316 Weight material C S 316L Housing Connection Probe High Temp Version High Temp Version Material Aluminum For Liquids For Solids Inactive Rod material 316L with Teflon Inactive Rod material 316L Active Rod material 316L Inactive Rod material 316L Rod Type Fully insulated w TEFLON Insulation material Teflon Insulation material Teflon Material PBT Act...

Page 6: ...ded from technical data by accessing our website www hitrol com For Liquids For Solids Rod Probe Rod Probe Fully insulated w TEFLON Rod Probe Rope Probe Total length L 100 2 500 300 1 000 100 2 500 Min 1 000 Max 10 000 2 500 4 500 4 500 Active Rod Length L L1 100 1 000 150 500 100 1 000 Inactive Rod Length L1 1 500 150 500 1 500 Active Rod dia Ф15 including Teflon Ф28 including Teflon Ф15 includin...

Page 7: ...en installing on the low level carefully install the dead stock and material bridge If the medium in the tank is liquid set the Time Delay appropriately to delay the operation of the output relay For outdoor installation it is recommended to install the sun cover to avoid the effects of temperature increases In case of tank with stirrer the probe shall be installed at a safe distance from the stir...

Page 8: ... sensor avoid shaking or obstacle Do not install in openings that are prone to severe fluid flow mechanical damage or chattering Check the specification of temperature and pressure generated inside the tank Condensation may occur if the temperature of the housing differs significantly from the ambient temperature so dehumidifier shall be filled or ventilated gortex before use Connect the flanges o...

Page 9: ...ng or IP65 for PBT Housing Do not use where vibration is present Use the cable gland connection or metal pipe line lead in on the wire inlet and use a product with equivalent Ex proof certificate to connect it with the external line lead in method For non use external wire inlet use a closed plug that passes safety certificate above equivalent performance with the product The life span of key part...

Page 10: ...roduct Precautions for Wiring Make sure to connect contacts with the correct terminals Refer to Wiring Wire and supply the power to the device after checking the specifications Incorrect power voltage may cause damage to the product Pay attention to prevent electric shock Disposal of Product Make sure to separate the amplifier and main unit from housing before disposing the products No part ex Mer...

Page 11: ...re working pressure and matters regarding output The serial number is a unique manufacturing number for the identification of products Ex proof Version Under the aforementioned the temperature of fluids in the tank where the product is used shall not be exceed 80 for general type and 150 for high temperature type In addition make sure that the ambient temperature of housing is kept at 20 60 In the...

Page 12: ...M 95P User Manual Capacitance Type Level Switch Doc no Rev2 0 APPENDIX U ...

Page 13: ...etting 2 M Key Mode change Cancellation 3 Key High Set Setting the value up 4 Key Low Set Setting the value down 5 LCD Display of operating and setting status 6 LED Display of power and status 7 Power For supply power AC DC 8 Frame Ground FG 9 Relay Out Relay Contact Out DPDT 1 2 3 4 5 6 7 9 8 ...

Page 14: ... DC 24V Stand by DC 24V 0 2W Active DC 24V 0 96W Measurement Accuracy 1mm Oscillation Frequency 1MHz Sensitivity Resolution 0 1pF Dielectric Constant 2 Min Powder Liquid Frame Ground FG Relay Delay Time Range 0 5Sec Min 1Sec 10Sec 0 1Sec Resolution Relay Contact Out Control Normal Open Default Relay Contact Rating DPDT AC250V 5A DC30V 5A Status Indicator Tri Color LED Green Red Orange Setting Meth...

Page 15: ...itance value 0 1 1 10 12 HIGH Capacity fine Adjustment 30 Rotation Time Set 0 5 10 sec Default 3 sec 0 5 sec Step ADJ 31 C Display On Off Rotation C select display Current Capacitance value 32 H Display On Off Rotation H select display High Capacitance setting value 33 L Display On Off Rotation L select display Low Capacitance setting value 34 A B Display On Off Rotation A B select display Relay C...

Page 16: ...ey LOCK Setting Press for approximately 1 second at the same time to set it up Set in the unlocked state When locked it automatically switches to relay display mode In the photo a cursor bar is displayed under the lock Display mode automatic switching If the button key is not pressed it automatically switches to the LOCK state after counting 30 seconds If you press the button key along the way the...

Page 17: ...the button to move the display screen to Setting Mode In the Setting Mode press button for 1 second then the green LED will be flickering and you can go into the Setting Menu Return to Setting Menu In the Setting Menu press button for 1 second then the green LED will be flickering and you can go back to the Setting Mode About 1 sec Display mode Cursor Segment Bar graph About 1 sec ...

Page 18: ...t the user setting function Pressing button for 1 second will enter the function Key Button Function Press shortly Increasing numerical value Press shortly Decreasing numerical value Press more than 1 sec Save and Leave Press more than 1 sec Leave without Save Press ...

Page 19: ...G When pressed at the same time for about 1 second the LED turns on and off and the value is set Since the initial value is OFF if the current value is set to a LOW value the LED stays on while maintaining the OFF state Auto Setting and confirm 1 Press to confirm C current value H High value and L Low value 2 If the value of C is higher than H the Relay ON status LED keeps blinking 3 If the value ...

Page 20: ...alue When the desired value is reached press the button for About 1 second to save it For safe operation set it to 0 1 greater than the current value HIGH Manual SETTING Enter item 3 in Setting Mode The value displayed on the LCD is the current Capacitance value When the desired value is reached press the button for About 1 second to save it For safe operation set it to 0 1 less than the current v...

Page 21: ...n to increase and decrease values and save them HIGH value fine Adjustment Enter item 11 in Setting Mode The value displayed on the LCD is the set HIGH value Use button operation to increase and decrease values and save them 0 1 Up Down Press shortly 1 Up Down Press for 1 sec 10 Up Down Pressing the button for 1 second Changes the value Press button to save the value About 1 sec About 1 sec ...

Page 22: ...olarity of the power supply Wire and supply the power to the device after checking the specifications Pay attention to prevent electric shock Please refer to the Instruction Manual of this product for more information More product information can be acquired at our website www hitrol com ...

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